CN215613317U - Sorting machine with real-time monitoring sorting error alarm function - Google Patents
Sorting machine with real-time monitoring sorting error alarm function Download PDFInfo
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- CN215613317U CN215613317U CN202121732223.9U CN202121732223U CN215613317U CN 215613317 U CN215613317 U CN 215613317U CN 202121732223 U CN202121732223 U CN 202121732223U CN 215613317 U CN215613317 U CN 215613317U
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Abstract
The utility model belongs to the technical field of express sorting, and particularly relates to a sorting machine. A sorter with real-time monitoring of sort error alarms, comprising: an annular track; a plurality of sorting trolleys; a plurality of sorting ports; the bag feeding table is provided with a conveying belt conveying mechanism; an upper computer; further comprising: the article placing table to be sorted is positioned on the side edge of the upper packing table and is butted with the input end of the conveying belt conveying mechanism; the article identification device is positioned above the article placing table to be sorted; the camera bracket is positioned above one sorting opening; the monitoring camera is arranged on the camera bracket; the alarm prompting device is positioned at the sorting port; the signal output end of the article identification device, the signal output end of the monitoring camera and the signal input end of the alarm prompting device are respectively connected with the upper computer. The utility model is used for sorting the articles to be sorted, alarms in real time aiming at the articles with wrong sorting and processes in time, avoids the articles with wrong sorting from flowing into the next destination, and solves the problem of wrong sorting from the source.
Description
Technical Field
The utility model belongs to the technical field of sorting, and particularly relates to a sorting machine.
Background
Along with the rapid development of the express delivery industry, the coverage rate of automatic sorting equipment is higher and higher, and due to the fact that the shapes, sizes and packages of the objects to be sorted are uneven, and the accuracy difference of the sorting equipment for identifying and sorting the objects to be sorted is large, the situation that the objects to be sorted are sorted wrongly can be avoided in the actual sorting process. Present traceable system on the market, through the letter sorting mouth department at letter sorting equipment installation camera, the record is waited to sort article and is fallen which letter sorting mouth, but nevertheless few with the linkage of equipment, do not report to the police in real time, can only wait for letter sorting article and divide to next destination, just can advance to wait to sort article letter sorting mistake aftertreatment, the video of camera can only be as later stage video and collect evidence, can not solve the letter sorting mistake and bring the loss.
SUMMERY OF THE UTILITY MODEL
The utility model aims to solve the technical problems and provides a sorting machine with a real-time monitoring sorting error alarm function.
A sorter with real-time monitoring of sort error alarms, comprising:
an annular track;
a plurality of sorting trolleys moving on the annular track;
the sorting ports are arranged on the side edge of the annular track;
the upper computer is connected with the control end of the sorting trolley;
further comprising:
the camera bracket is positioned above one sorting opening;
the monitoring camera is arranged on the camera support, and the shooting area comprises at least one sorting port;
the at least one alarm prompting device is positioned at the sorting port, and one alarm prompting device corresponds to one sorting port;
and the signal output end of the monitoring camera and the signal input end of the alarm prompting device are respectively connected with the upper computer.
According to the utility model, the monitoring camera is arranged at the outlet end of the sorting machine, namely the sorting port, the position of the sorting port for actually sorting the articles to be sorted is determined, the theoretical sorting port information stored on the upper computer is compared with the position of the actually arrived sorting port, and for the inconsistent condition, the alarm prompt is carried out through the alarm prompt device, so that the purpose of real-time alarm and timely processing of the articles with wrong sorting is realized, the articles with wrong sorting are prevented from flowing into the next destination, the problem of wrong sorting is solved from the source, the direct economic loss caused by wrong sorting of the articles is reduced, and the sorting machine has great practical value.
Further comprising:
the upper packing table is provided with a conveying belt conveying mechanism, the output end of the conveying belt conveying mechanism is in butt joint with the annular track, and the control end of the conveying belt conveying mechanism is connected with the upper computer;
at least one object to be sorted placing table which is positioned at the side edge of the upper packing table and is butted with the input end of the conveying belt conveying mechanism;
the article identification device is positioned above the article to be sorted, the signal output end of the article identification device is connected with the upper computer, and the article identification device is at least one of a code reader, an RFID reader-writer, an identification camera or a 3D camera. The theoretical letter sorting mouth information of storage on the host computer can be through the mode of artifical entering will treat that the letter sorting article carries out identification information's collection, also can set up article recognition device through the aforesaid at the article entering end of treating the letter sorting of original sorting machine, treats that the letter sorting article carries out identification information's automatic acquisition, confirms the letter sorting mouth information that treats letter sorting article and correspond.
The sorting machine further comprises:
the at least one upper ladle table portal frame is arranged above the upper ladle table in a spanning mode;
and the sensor is arranged on the upper ladle table portal frame, and the detection end of the sensor faces downwards the upper ladle table. The sensors are a row of photoelectric sensors, and the number of the photoelectric sensors is preferably nine. When the objects to be sorted are conveyed to the annular track through the conveying belt conveying mechanism of the upper packing table, the photoelectric quantity and time of the objects to be sorted, which are blocked, are detected through the row of photoelectric sensors on the gantry frame of the upper packing table, so that the volume of the objects to be sorted can be directly obtained.
Treat that letter sorting article are placed and are provided with on the bench:
and the signal output end of the weighing platform is connected with the upper computer. The weight of the articles to be sorted can be read through the weighing platform and transmitted to the upper computer, and the upper computer determines the sorting opening corresponding to the articles to be sorted together through the weight of the articles to be sorted and the bar code.
The monitoring camera is fixed on the camera support through a universal adjusting support mechanism. So that the shooting range of the monitoring camera can be adjusted, and the area of the sorting opening needing shooting is adjusted.
The alarm prompting device comprises an indicator light and a reset button, the signal input end of the indicator light is connected with the upper computer, and the signal output end of the reset button is connected with the upper computer.
The indicator light can adopt an acousto-optic alarm lamp.
The alarm prompting device can also adopt a screen, and a communication end of the screen is connected with the upper computer;
the screen includes, but is not limited to, any of a display, a kiosk, or a touch screen.
Two adjacent separate through the triangle baffle between the letter sorting mouth, triangle baffle side is provided with letter sorting mouth backplate. So that the sorting openings are respectively and independently separated, and meanwhile, the objects to be sorted which are sorted and fall down are protected to accurately fall into the bag collecting bag.
Every letter sorting mouth tip all is equipped with two at least string bag poles, two it sets up side by side to hang the bag pole letter sorting mouth end portion both sides. The bag hanging rod is used for supporting the bag collecting bag.
Has the advantages that: the utility model is used in the sorting work of the articles to be sorted, alarms in real time aiming at the articles with wrong sorting in the sorting process, and processes in time, thereby avoiding the articles with wrong sorting from flowing into the next destination, solving the problem of wrong sorting from the source, reducing the direct economic loss caused by wrong sorting of the articles, and having great practical value.
Drawings
Fig. 1 is a schematic view of an overall structure of the present invention.
Detailed Description
In order to make the technical means, the creation characteristics, the achievement purposes and the effects of the utility model easy to understand, the utility model is further described with the specific drawings.
Referring to fig. 1, a sorting machine with real-time monitoring sorting error alarm function comprises an upper computer, an annular track 1, a plurality of sorting trolleys 2, a plurality of sorting ports 3, at least one upper packing table portal frame 4, at least one sensor, at least one object placing table to be sorted, at least one object identification device 5, at least one weighing table 6, at least one camera support 7, at least one monitoring camera 8 and at least one alarm prompt device. The upper computer is respectively in signal connection with the sorting trolley 2, the conveying belt conveying mechanism of the upper packing table, the sensor, the article recognition device 5, the weighing table 6, the monitoring camera 8 and the alarm prompting device. The number of the upper packing table portal frames 4, the number of the sensors, the number of the article placing tables to be sorted, the number of the article identification devices 5 and the number of the weighing tables 6 are in one-to-one correspondence with the number of the upper packing tables.
The upper computer can be arranged remotely or near the circular track 1, and the signal connection between the upper computer and each device can be in a wired or wireless mode. The upper computer is the original upper computer of the sorting machine and is used for sorting the articles to be sorted and controlling the sorting trolley 2 to convey the articles to be sorted to the corresponding sorting opening 3.
The side of the circular track 1 is protected by a guard plate, and the bottom of the circular track 1 is fixed on the ground by a support leg 11 and an anchor 12.
A plurality of sorting trolleys 2 move on the circular track 1, and the specifications and the number of the sorting trolleys 2 are determined according to actual scenes.
The sorting ports 3 are arranged on the side edge of the annular track 1 and used for receiving the objects to be sorted out of the sorting trolley 2. The set number of the sorting ports 3 is set to one or more according to the sorting requirement of the articles to be sorted. As shown in fig. 1, the sorting mouths 3 are arranged in a row of twelve.
The upper bag platform is provided with a conveying belt conveying mechanism, and the output end of the conveying belt conveying mechanism is in butt joint with the annular track 1. The conveying belt conveying mechanism of the packing platform conveys the articles to be sorted to the center of the sorting trolley. The upper ladle table portal frame 4 is arranged above the upper ladle table in a spanning mode. A row of photoelectric sensors are arranged on the upper ladle table portal frame 4, and the detection ends of the photoelectric sensors face the lower upper ladle table. When articles to be sorted are conveyed to the annular track 1 through the conveying belt conveying mechanism of the upper packing table, the volume of the articles to be sorted can be directly obtained by detecting the photoelectric quantity and time blocked by the articles to be sorted through a row of photoelectric sensors on the gantry frame 4 of the upper packing table. The photoelectric sensors are preferably arranged in nine, and the nine photoelectric sensors are arranged on the upper platform portal frame 4 in a front-back row.
The article placing table to be sorted is positioned on the side edge of the upper packing table, and the article placing table to be sorted is butted with the input end of the conveying belt conveying mechanism. The article to be sorted is provided with a weighing platform 6 on the placing platform. The weight of the articles to be sorted can be read through the weighing platform 6 and transmitted to the upper computer, and the upper computer determines the sorting opening 3 corresponding to the articles to be sorted together through the weight of the articles to be sorted and the bar code.
The article identification device 5 is positioned above the article placing table to be sorted, and the article identification device is at least one of a code reader, an RFID reader-writer, an identification camera or a 3D camera. The article identification device 5 is used for collecting bar codes, electronic tags, video information or image information of articles to be sorted and sending the collected information to the upper computer so as to determine that the articles to be sorted correspond to the sorting openings 3 to be sorted.
At least one camera support 7 is located above one of the sorting openings 3. The number of the camera supports 7 can be one or more according to the number of the sorting openings 3, so that one or more monitoring cameras 8 can pick up video information of all the sorting openings 3 in the sorting openings.
At least one surveillance camera 8 sets up on camera support 7, and 8 regional at least one letter sorting mouths 3 that contain of surveillance camera 8 camera shooting. The monitoring cameras 8 can be set to be one or more according to the number of the sorting ports 3, and if a single monitoring camera 8 can shoot video information in all the areas of the sorting ports, only one monitoring camera needs to be set. A plurality of monitoring cameras 8 can be arranged, the monitoring cameras 8 are distributed into respective shooting areas, and all sorting opening areas can be completely divided. Preferably, the monitoring camera 8 is fixed to the camera mount 7 by means of a one-way adjusting mount mechanism. So that the shooting range of the monitoring camera 8 can be adjusted, and the area of the sorting opening 3 needing shooting is adjusted.
The alarm prompting devices are positioned at the sorting ports 3, and one alarm prompting device corresponds to one sorting port 3. The alarm prompting device can comprise an indicator light and a reset button 9, the signal input end of the indicator light is connected with the upper computer, and the signal output end of the reset button 9 is connected with the upper computer. The indicator light can adopt an acousto-optic alarm lamp. The alarm prompt is carried out through the flashing of the indicating lamp, and the alarm reset is carried out through the reset button 9 at the sorting port. The alarm prompting device can also adopt a screen, the communication end of the screen is connected with an upper computer, and the screen comprises any one of a display, an all-in-one machine or a touch screen. And carrying out alarm prompt through a screen, and determining a processing result through screen indication.
Two adjacent letter sorting mouths 3 are separated by a triangular baffle 31, and a letter sorting mouth guard plate 32 is arranged on the side edge of the triangular baffle 31. So that the sorting openings 3 are respectively and independently separated, and simultaneously, the objects to be sorted which are sorted and fall down are protected to accurately fall into the bag collecting bag. Every 3 tip in letter sorting mouth all is equipped with two at least string bag poles 33, and two string bag poles 33 set up in 3 tip both sides in letter sorting mouth side by side. The bag hanging rod 33 is used for supporting the bag collecting bag.
According to the utility model, the article identification device 5 is arranged at the article inlet end of the original sorting machine to be sorted, information acquisition is carried out on the articles to be sorted, the information of the sorting port 3 corresponding to the articles to be sorted is determined, the monitoring camera 8 is arranged at the outlet end of the sorting machine, namely the sorting port 3, the position of the sorting port 3 where the articles to be sorted are actually sorted is determined, the theoretical sorting port 3 information and the actually arrived sorting port 3 position are compared, and for the inconsistent condition, the alarm prompt is carried out through the alarm prompt device, so that the purpose of timely processing the article with wrong sorting by alarming in real time is realized, the article with wrong sorting flows into the next destination is avoided, the problem of sorting errors is solved from the source, the direct economic loss caused by the wrong sorting of the articles is reduced, and the sorting machine has great practical value.
The foregoing shows and describes the general principles, essential features, and advantages of the utility model. It will be understood by those skilled in the art that the present invention is not limited to the embodiments described above, which are described in the specification and illustrated only to illustrate the principle of the present invention, but that various changes and modifications may be made therein without departing from the spirit and scope of the present invention, which fall within the scope of the utility model as claimed. The scope of the utility model is defined by the appended claims and equivalents thereof.
Claims (10)
1. A sorter with real-time monitoring of sort error alarms, comprising:
an annular track;
a plurality of sorting trolleys moving on the annular track;
the sorting ports are arranged on the side edge of the annular track;
the upper computer is connected with the control end of the sorting trolley;
it is characterized by also comprising:
the camera bracket is positioned above one sorting opening;
the monitoring camera is arranged on the camera support, and the shooting area comprises at least one sorting port;
the at least one alarm prompting device is positioned at the sorting port, and one alarm prompting device corresponds to one sorting port;
and the signal output end of the monitoring camera and the signal input end of the alarm prompting device are respectively connected with the upper computer.
2. The sorter with real-time monitoring of sorting error alarms of claim 1, further comprising:
the upper packing table is provided with a conveying belt conveying mechanism, the output end of the conveying belt conveying mechanism is in butt joint with the annular track, and the control end of the conveying belt conveying mechanism is connected with the upper computer;
at least one object to be sorted placing table which is positioned at the side edge of the upper packing table and is butted with the input end of the conveying belt conveying mechanism;
the article identification device is positioned above the article to be sorted, the signal output end of the article identification device is connected with the upper computer, and the article identification device is at least one of a code reader, an RFID reader-writer, an identification camera or a 3D camera.
3. The sorter with real-time monitoring of sorting error alarms of claim 2, further comprising:
the at least one upper ladle table portal frame is arranged above the upper ladle table in a spanning mode;
and the sensor is arranged on the upper ladle table portal frame, and the detection end of the sensor faces downwards the upper ladle table.
4. Sorting machine with real-time monitoring of sorting error alarms according to claim 3, characterised in that the sensors are a row of photoelectric sensors arranged in nine.
5. The sorting machine with real-time monitoring and sorting error alarm function according to claim 2, characterized in that the placing table for the articles to be sorted is provided with:
and the signal output end of the weighing platform is connected with the upper computer.
6. The sorter with real-time monitoring of sorting error alarms of claim 1 wherein said surveillance camera is secured to said camera mount by a universal adjustment mount mechanism.
7. The sorting machine with the real-time monitoring sorting error alarm function according to claim 1, wherein the alarm prompting device comprises an indicator light and a reset button, a signal input end of the indicator light is connected with the upper computer, and a signal output end of the reset button is connected with the upper computer.
8. The sorter with real-time monitoring of sorting error alarms according to claim 7 wherein said indicator lights are audible and visual alarm lights.
9. The sorting machine with the real-time monitoring sorting error alarm function according to claim 1, wherein the alarm prompting device adopts a screen, and a communication end of the screen is connected with the upper computer;
the screen includes, but is not limited to, any of a display, a kiosk, or a touch screen.
10. The sorting machine with real-time monitoring and sorting error alarm function as claimed in claim 1, wherein, adjacent two sorting openings are separated by a triangular baffle, and a sorting opening guard plate is arranged on the side edge of the triangular baffle;
every letter sorting mouth tip all is equipped with two at least string bag poles, two it sets up side by side to hang the bag pole letter sorting mouth end portion both sides.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202121732223.9U CN215613317U (en) | 2021-07-28 | 2021-07-28 | Sorting machine with real-time monitoring sorting error alarm function |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202121732223.9U CN215613317U (en) | 2021-07-28 | 2021-07-28 | Sorting machine with real-time monitoring sorting error alarm function |
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| Publication Number | Publication Date |
|---|---|
| CN215613317U true CN215613317U (en) | 2022-01-25 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202121732223.9U Active CN215613317U (en) | 2021-07-28 | 2021-07-28 | Sorting machine with real-time monitoring sorting error alarm function |
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| CN (1) | CN215613317U (en) |
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- 2021-07-28 CN CN202121732223.9U patent/CN215613317U/en active Active
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