CN215613033U - Walnut kernel grading and selecting processing production line - Google Patents
Walnut kernel grading and selecting processing production line Download PDFInfo
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- CN215613033U CN215613033U CN202121081294.7U CN202121081294U CN215613033U CN 215613033 U CN215613033 U CN 215613033U CN 202121081294 U CN202121081294 U CN 202121081294U CN 215613033 U CN215613033 U CN 215613033U
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- 235000020234 walnut Nutrition 0.000 title claims abstract description 99
- 235000009496 Juglans regia Nutrition 0.000 title claims abstract description 93
- 238000012545 processing Methods 0.000 title claims abstract description 31
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 27
- 240000007049 Juglans regia Species 0.000 title 1
- 241000758789 Juglans Species 0.000 claims abstract description 92
- 238000012216 screening Methods 0.000 claims abstract description 36
- 241000758791 Juglandaceae Species 0.000 claims abstract description 6
- 238000005303 weighing Methods 0.000 claims description 12
- 239000000463 material Substances 0.000 claims description 9
- 238000004806 packaging method and process Methods 0.000 claims description 8
- 239000002245 particle Substances 0.000 description 4
- 238000010586 diagram Methods 0.000 description 3
- 235000013372 meat Nutrition 0.000 description 3
- 230000007547 defect Effects 0.000 description 2
- 238000007599 discharging Methods 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 239000004744 fabric Substances 0.000 description 2
- 235000013305 food Nutrition 0.000 description 2
- 239000012535 impurity Substances 0.000 description 2
- 238000004891 communication Methods 0.000 description 1
- 230000002950 deficient Effects 0.000 description 1
- 238000000151 deposition Methods 0.000 description 1
- 238000001514 detection method Methods 0.000 description 1
- 239000002932 luster Substances 0.000 description 1
- 238000003754 machining Methods 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 230000003287 optical effect Effects 0.000 description 1
- 238000012856 packing Methods 0.000 description 1
- 230000000630 rising effect Effects 0.000 description 1
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Abstract
The utility model relates to a walnut kernel grading and selecting processing production line which comprises a selecting machine, a color selector and a plurality of manual selecting conveyors, wherein a discharge hole of the selecting machine is connected with a feed hole of the color selector through a conveying device, the color selector is provided with a plurality of discharge holes of the color selector, and the plurality of discharge holes of the color selector are respectively and correspondingly connected with the manual selecting conveyors. The sorter is used for sorting walnuts into a plurality of grades according to the grain size of the walnut kernels, the screened walnut kernels are conveyed to the color sorter through the conveying device, the color sorter sorts the walnut kernels into different color sections according to the color of the walnut kernels, and the walnut kernels in the different color sections are conveyed to the corresponding manual sorting conveyor for manual screening. The walnut kernel grading, selecting and processing production line provided by the utility model realizes mechanical screening of walnut kernels, replaces the traditional manual screening, reduces the labor cost, improves the screening efficiency, and further reduces the production cost of walnut kernel grading and screening.
Description
Technical Field
The utility model relates to the technical field of food processing, in particular to a grading, selecting and processing production line for walnut kernels.
Background
In recent years, the demand of the domestic and foreign markets for walnuts is rapidly rising, particularly the demand of walnut kernels. People are for eating convenience and to the needs of walnut intensive processing, adopt the broken kernel of broken shell machine to get benevolence, broken shell back is artifical divide into a plurality of grades with the walnut-meat as required, and the walnut-meat color segment can not accurately be distinguished to naked eye, leads to the walnut-meat to screen the inaccuracy in grades, influences the outward appearance of walnut-meat, and then influences selling and the use value of walnut-meat, and artifical classified screening walnut-meat has the length of consuming time, the loss is big, the cost of labor is high, screening inefficiency shortcoming.
SUMMERY OF THE UTILITY MODEL
Technical problem to be solved
In view of the defects and shortcomings of the prior art, the utility model provides a walnut kernel grading and selecting processing production line, which solves the problems of large workload, low screening efficiency and high production cost of manual screening of walnut kernels in the prior art.
(II) technical scheme
In order to achieve the purpose, the utility model provides a walnut kernel grading and selecting processing production line, which has the following specific technical scheme:
a walnut kernel grading and selecting processing production line comprises:
the sorting machine is used for sorting the walnuts into a plurality of grades according to the grain size of the walnut kernels;
the color sorter is connected with a discharge port of the fine sorter through a conveying device and is used for screening walnuts into different color sections according to the color of the walnut kernels;
a plurality of discharge ports of the color selector are arranged on the color selector and used for outputting walnut kernels with different color sections;
the conveyer is selected to a plurality of manual works, is connected with a plurality of look selection machine discharge gates respectively, and the walnut-meat of different look sections is selected the conveyer to the manual work that corresponds through corresponding look selection machine discharge gate, and operating personnel selects the manual work screening on the conveyer at the manual work.
Further, the fine separator includes the multilayer vibration screen cloth of range upon range of setting, and the aperture of vibration screen cloth diminishes progressively from top to bottom in proper order.
Further, the number of the vibrating screens is layers, wherein the discharge holes of the two vibrating screens are respectively connected with the feed inlet of the conveying device.
Further, the conveying device comprises a belt conveyor and a scraper lifter;
the belt conveyor is arranged below the discharge hole of the fine separator, the discharge hole of the belt conveyor is connected with the feed inlet of the scraper lifter, and the discharge hole of the scraper lifter is connected with the feed inlet of the color separator.
Further, the color selector is used for screening the walnut kernels into a plurality of color sections;
a plurality of color selector discharge ports are correspondingly arranged on the color selector and are respectively connected with the feed inlet of the manual selection conveyor.
Further, the number of discharge ports of the color selector is 3;
the two light color section discharge ports are arranged on two sides of the color selector in the width direction and are respectively connected with corresponding manual selection conveyors through material outlet elevators;
the discharge port of the remaining color selector is arranged on the extension side of the color selector and is connected with the corresponding manual selecting conveyor.
Further, the device also comprises a bucket elevator;
the bucket elevator is arranged at the inlet end of the fine separator, and the discharge port of the elevator is positioned above the feed port of the fine separator and used for lifting the walnut kernels to a certain height and conveying the walnut kernels to the fine separator.
Further, still include weighing machine, locate the manual exit end of selecting the conveyer of the extension side of look selection machine for weigh the walnut kernel after the screening.
Further, still include the carton baling press, locate the front end of weighing machine for the walnut-meat that the symmetry is heavy encapsulates.
(III) advantageous effects
The walnut kernel grading and selecting processing production line effectively solves the defects of the prior art.
The utility model provides a walnut kernel grading and selecting processing production line which is provided with a selecting machine, a color selecting machine and a manual selecting conveyor which are sequentially connected. During the specific use, add the walnut-meat in advance and carry out vibratory screening with the preparator, sieve into different grades with the walnut-meat according to particle size, the walnut-meat after the screening passes through conveyor and carries to the look selection machine, and the look selection machine sieves the walnut-meat into different color segments according to the colour, and the walnut-meat of different color segments is carried to on the artifical conveyer of choosing separately, and the artifical hierarchical screening that selects the nonconforming material on the conveyer, the completion walnut-meat. The walnut kernel grading, selecting and processing production line provided by the utility model realizes mechanical grading and selecting of walnut kernels, replaces traditional manual screening, ensures screening quality of walnut kernels, has higher screening efficiency, can be completed by only equipping a small number of people on a manual selecting conveyor, further reduces labor cost and realizes price increment of walnut kernels.
Drawings
The accompanying drawings, which are included to provide a further understanding of the application and are incorporated in and constitute a part of this application, illustrate embodiment(s) of the application and together with the description serve to explain the application and not to limit the application, and in which:
FIG. 1 is a schematic diagram of a staged concentration processing line for walnut kernels according to an embodiment;
FIG. 2 is a schematic diagram of a fighter lift and a refiner in accordance with an embodiment;
FIG. 3 is a schematic diagram of the color sorter and the manual belt sorter in accordance with an embodiment;
FIG. 4 is a process flow of grading and selecting walnut kernels.
[ description of reference ]
1. A fighter lifter;
2. a fine separator; 21. vibrating a screen;
3. a belt conveyor; 4. a scraper lifter;
5. a color selector; 51. a material outlet elevator;
6. manually selecting a conveyor; 7. an operation table; 8. a weighing machine; 9. carton packing machine.
Detailed Description
In order to make the objects, technical solutions and advantages of the present invention clearer, the technical solutions in the embodiments of the present invention will be described in more detail below with reference to the accompanying drawings in the preferred embodiments of the present invention. In the drawings, the same or similar reference numerals denote the same or similar elements or elements having the same or similar functions throughout. The described embodiments are only some, but not all embodiments of the utility model. The embodiments described below with reference to the drawings are illustrative and intended to be illustrative of the utility model and are not to be construed as limiting the utility model. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention. Embodiments of the present invention will be described in detail below with reference to the accompanying drawings.
In the description of the present embodiment, it is to be understood that the terms "center", "longitudinal", "lateral", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", etc. indicate orientations or positional relationships based on those shown in the drawings, and are only for convenience of description and simplicity of description, and do not indicate or imply that the device or element being referred to must have a particular orientation, be constructed in a particular orientation, and be operated, and therefore, should not be construed as limiting the scope of the present embodiment.
Referring to fig. 1, the present embodiment provides a walnut kernel grading, sorting and processing production line, which comprises a sorting machine 2, a color sorting machine 5 and a plurality of manual sorting conveyors 6. The fine separator 2 is connected with the color selector 5 through a conveying device, a plurality of color selector discharge ports are arranged on the color selector 5, and the plurality of color selector discharge ports are respectively and correspondingly connected with the plurality of manual selection conveyors 6. The fine separator 2, the color separator 5, the conveying device and the manual selecting conveyors 6 are all in communication connection with a controller, and the controller is used for controlling the start and stop of the equipment according to a set program. The classificator 2 is used for classifying and screening the walnut kernels according to the particle sizes, and the color sorter 5 is used for classifying and screening the walnut kernels according to the color and luster of the walnut kernels. During the specific use, the walnut kernel that will screen in advance installs additional in preparator 2, and controller control preparator 2 starts, and 2 vibrations of preparator are sieved the walnut kernel, and the walnut kernel after the screening is carried to look selection machine 5 through conveyor and is sieved the walnut kernel in order to obtain different look sections, and the walnut kernel of different look sections is carried to corresponding artifical selection conveyer 6 on, and the artifical screening of selecting the defective work with the completion walnut kernel of conveyer 6 in the manual work. The processing lines is washd in grades to the walnut-meat that this embodiment provided has realized the mechanical stage screening of walnut-meat, has replaced traditional artifical screening, has improved walnut-meat screening efficiency.
Specifically, referring to fig. 2, in the embodiment, a plurality of layers of vibrating screens 21 are arranged on the sorter 2, the plurality of layers of vibrating screens 21 are stacked, the apertures of the vibrating screens 21 decrease gradually from top to bottom, and walnut kernels with different particle sizes are screened onto the screens with corresponding apertures. Further, the number of layers of the vibrating screen 21 is preferably 3 to 6, and for example, the number of layers of the vibrating screen 21 in this embodiment is 4, and the aperture of the vibrating screen 21 in the 4 layers from top to bottom is 20mm, 15mm, 10mm and 5mm in order to screen the walnut kernels into 5 grades. The vibrating screens 21 are obliquely arranged towards the conveying device, wherein the discharge holes of the two uppermost layers of vibrating screens 21 are connected with the feed inlet of the conveying device, the largest two grades of walnut kernels are conveyed to the color sorter 5 by the conveying device, and the rest grades are separately collected.
Specifically, referring to fig. 1, the conveyor apparatus includes a belt conveyor 3 and a flight elevator 4 communicatively connected to a controller. The belt conveyor 3 is arranged below the discharge hole of the fine separator 2, the discharge hole of the belt conveyor 3 is connected with the feed inlet of the scraper elevator 4, and the discharge hole of the scraper elevator 4 is connected with the feed inlet of the color sorter 5. Walnut kernels of the two largest grades screened by the fine sorting machine 2 are discharged onto the belt conveyor 3 through a discharge hole of the fine sorting machine 2, the discharge hole of the belt conveyor 3 is obliquely arranged towards the side of the scraper lifter 4, the walnut kernels are discharged onto the scraper lifter 4 through the discharge hole of the belt conveyor 3, and the walnut kernels are lifted onto the color sorting machine 5 by the scraper lifter 4. This embodiment carries the walnut kernel of screening through band conveyer 3 and scraper blade lifting machine 4, need not artifical transport, and then has reduced the cost of labor.
Specifically, referring to fig. 3, the color sorter 5 is an apparatus for automatically sorting out different color particles by using a photoelectric detection technique according to the difference of the optical characteristics of the materials. In this embodiment, look selects machine 5 to be used for screening the walnut-meat for 3 look sections according to the walnut-meat colour, and look selects machine 5 to set up 3 look and selects 5 discharge gates correspondingly, and 3 look selects 5 exit ends respectively to be provided with a manual work and selects conveyer 6. Wherein 2 look selects 5 discharge gates to set up in the both sides of 5 width direction of look selection machine to be connected with corresponding artifical conveyer 6 of selecting through material export lifting machine 51 respectively, the extension side of look selection machine 5 is located to remaining one look selection machine 5 discharge gate, and the exit end is connected with corresponding artifical conveyer 6 of selecting. Look selects machine 5 to go up 3 color segment walnut meat pictures of prestoring, compares the colour of walnut meat with the picture of prestoring during the use, if accord with then discharge the walnut meat of corresponding color segment to the manual work on selecting conveyer 6 through corresponding 5 discharge gates of look selection machine, and the manual work is selecting impurity on selecting conveyer 6. The belt conveyor that conveyer 6 chose for use is selected to the manual work in this embodiment, and in order to guarantee the walnut kernel quality, what belt conveyor chose is the food level belt.
Further, referring to fig. 1, the walnut kernel grading, sorting and processing production line in the embodiment further includes a fighter lifter 1, the walnut kernels are additionally installed on the sorter 2 through the fighter lifter 1, the fighter lifter 1 is arranged at an inlet end of the sorter 2, and a discharge port of the fighter lifter 1 is located above a feed port of the sorter 2 and used for lifting the walnut kernels to a certain height and conveying the walnut kernels to the sorter 2. Because the classificator 2 has certain height, if will lead to operating personnel work load big, install additional inefficiency through the manual work additional walnut-meat. Traditional manual operation has been replaced through fighter lifting machine 1 in this embodiment, and then has reduced the cost of labor, has improved the hierarchical choice machining efficiency of walnut kernel.
Further, the walnut kernel grading and selecting processing production line in the embodiment further comprises a weighing machine 8 and a carton packaging machine 9, wherein the weighing machine 8 and the carton packaging machine 9 are both arranged in the extending direction of the color sorter 5. The exit end of conveyer 6 is selected at artifical belt to connect the material, then carries to carry out heavily on weighing machine 8, and weighing machine 8's next door still is provided with operation panel 7, and operation panel 7 is used for depositing the walnut-meat, if the walnut-meat weight of incasement is not enough, can follow operation panel 7 and take walnut-meat to the incasement. The weighed walnut kernels are transported to a carton packaging machine 9 for packaging.
Referring to fig. 4, based on the above mentioned walnut kernel grading, selecting and processing production line, the grading, selecting and processing of walnut kernels comprises the following steps:
grading:
responding to a walnut kernel grading, selecting and processing instruction, and controlling a fighter elevator 1, a selecting machine 2, a belt conveyor 3, a scraper elevator, a color selector 5, a material outlet elevator and a manual selecting conveyor 6 to start;
walnut kernels are additionally arranged on a feeding hole of the fighter lifter 1, and the walnut kernels are output to the classificator 2 through a discharging hole to be classified and screened;
color selection:
the screened walnut kernels are conveyed to a color selector 5 through a belt conveyor 3 and a scraper lifter 4 to be screened according to color sections;
manual sorting:
discharging the screened walnut kernels in different color sections to a corresponding manual selecting conveyor 6 through a discharge hole of a corresponding color selector 5, and manually selecting impurities;
weighing:
an operator manually selects the outlet end of the conveyor 6 to receive materials and pack into a box, and the boxed walnut kernels are conveyed to a weighing machine 8 to be weighed;
packaging:
and conveying the weighed walnut kernels to a carton packaging machine 9 for packaging.
In conclusion, the walnut kernel grading, selecting and processing production line provided by the utility model has the advantages that the walnut kernel mechanical screening is realized by the selection machine 2 and the color selection machine 5, the traditional manual screening is replaced, the labor cost of walnut kernel screening is further reduced, the walnut kernel mechanical screening has a good screening effect and high screening efficiency, the walnut kernel grading and selecting production rate is further improved, and the price increment of walnut kernels is realized.
The above description is only for the preferred embodiment of the present invention, but the scope of the present invention is not limited thereto, and any person skilled in the art can substitute or change the technical solution of the present invention and the inventive concept within the technical scope of the present invention.
Claims (9)
1. The utility model provides a hierarchical choice processing lines of walnut kernel which characterized in that includes:
the sorting machine (2) is used for sorting the walnuts into a plurality of grades according to the grain sizes of the walnut kernels;
the color sorter (5) is connected with a discharge hole of the fine sorter (2) through a conveying device and is used for screening the walnuts into different color sections according to the color of the walnut kernels;
a plurality of discharge ports of the color selector are arranged on the color selector (5) and are used for outputting the walnut kernels with different color sections;
conveyer (6) is selected to a plurality of manual works, respectively with a plurality of look selects the machine discharge gate to be connected, and different look sections the walnut-meat warp is corresponding look selects the machine discharge gate to carry to corresponding conveyer (6) is selected to the manual work, operating personnel is in manual work screening on selecting conveyer (6).
2. The walnut kernel grading, selecting and processing production line according to claim 1, wherein the selecting machine (2) comprises a plurality of layers of vibrating screens (21) which are arranged in a stacked mode, and the hole diameters of the vibrating screens (21) are gradually reduced from top to bottom.
3. The walnut kernel grading, selecting and processing production line as claimed in claim 2, wherein the number of the vibrating screens (21) is 4, and the discharge ports of the vibrating screens (21) on the upper two layers are respectively connected with the feed port of the conveying device.
4. A walnut kernel grading, selecting and processing production line according to claim 3, characterized in that the conveying device comprises a belt conveyor (3) and a scraper lifter (4);
band conveyer (3) are located the below of choice machine (2) discharge gate, the discharge gate of band conveyer (3) with the feed inlet of scraper blade lifting machine (4) is connected, scraper blade lifting machine (4) discharge gate with the feed inlet of look selection machine (5) is connected.
5. The walnut kernel grading, selecting and processing production line according to claim 1, wherein the color sorter (5) is used for sorting the walnut kernels into a plurality of color segments;
a plurality of discharge ports of the color selector (5) are correspondingly arranged on the color selector (5), and the discharge ports of the color selector (5) are respectively connected with the feed inlet of the manual selection conveyor (6).
6. The walnut kernel grading, selecting and processing production line as claimed in claim 5, wherein the number of discharge holes of the color selector (5) is 3;
the two light color section discharge holes are arranged on two sides of the color selector (5) in the width direction and are respectively connected with the corresponding manual selecting conveyor (6) through a material outlet elevator (51);
the discharge hole of the remaining color selector (5) is arranged at the extending side of the color selector (5) and is connected with the corresponding manual selecting conveyor (6).
7. The walnut kernel grading, selecting and processing production line as claimed in claim 1, further comprising a bucket elevator (1);
the bucket elevator (1) is arranged at the inlet end of the classificator (2), and the discharge hole of the elevator is positioned above the feed inlet of the classificator (2) and used for lifting the walnut kernels to a certain height and conveying the walnut kernels to the classificator (2).
8. The walnut kernel grading, selecting and processing production line according to claim 1, further comprising a weighing machine (8) disposed at an outlet end of the manual selecting conveyor (6) at an extending side of the color selecting machine (5) for weighing the screened walnut kernels.
9. The walnut kernel grading, selecting and processing production line according to claim 8, further comprising a carton packer arranged at the front end of the weighing machine (8) and used for packaging the weighed walnut kernels.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202121081294.7U CN215613033U (en) | 2021-05-18 | 2021-05-18 | Walnut kernel grading and selecting processing production line |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202121081294.7U CN215613033U (en) | 2021-05-18 | 2021-05-18 | Walnut kernel grading and selecting processing production line |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN215613033U true CN215613033U (en) | 2022-01-25 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202121081294.7U Expired - Fee Related CN215613033U (en) | 2021-05-18 | 2021-05-18 | Walnut kernel grading and selecting processing production line |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN215613033U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113333273A (en) * | 2021-05-18 | 2021-09-03 | 李忠新 | Walnut kernel grading and selecting processing production line and method |
-
2021
- 2021-05-18 CN CN202121081294.7U patent/CN215613033U/en not_active Expired - Fee Related
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113333273A (en) * | 2021-05-18 | 2021-09-03 | 李忠新 | Walnut kernel grading and selecting processing production line and method |
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Granted publication date: 20220125 |