CN215588531U

CN215588531U - Automatic tin soldering machine

Info

Publication number: CN215588531U
Application number: CN202122223563.5U
Authority: CN
Inventors: 敬邦敏; 陈润国
Original assignee: Dongguan Tianji Industry Co ltd
Current assignee: Dongguan Tianji Industry Co ltd
Priority date: 2021-09-14
Filing date: 2021-09-14
Publication date: 2022-01-21
Anticipated expiration: 2031-09-14

Abstract

The utility model belongs to the technical field of welding equipment, a automatic soldering tin machine is related to, and it includes the workstation, sets up on the workstation and puts the thing board, and the top of putting the thing board is provided with soldering tin portion, and soldering tin portion is connected with and drives soldering tin portion and be close to or keep away from the actuating mechanism who puts the thing board. The automatic tin soldering machine further comprises a smoke removal device, the smoke removal device comprises a gas collecting hood and an air exhaust pipeline communicated with the gas collecting hood, and the hood opening of the gas collecting hood faces towards the object placing plate. This application has the effect of the security when improving operating personnel operation automatic soldering tin machine.

Description

Automatic tin soldering machine

Technical Field

The application relates to the field of welding technology, in particular to an automatic tin soldering machine.

Background

Today, in the internet era, WiFi routers are becoming ubiquitous. The WiFi router converts the wired network signals and the mobile network signals into wireless signals, wherein the WiFi antenna mainly plays a role in enhancing the wireless network signals.

Most of the existing WiFi antennas are made of metal wire structures, and the existing WiFi antennas comprise connecting seats connected with a router and grounding copper tubes fixed with the connecting seats through soldering tin. And to the soldering tin processing of wiFi antenna, generally adopt automatic soldering tin machine.

The automatic tin soldering machine comprises a workbench, wherein a storage plate for placing a workpiece is arranged on the workbench, a tin soldering part is arranged above the storage plate, a soldering bit and a tin outlet nozzle are arranged on the tin soldering part, and the tin soldering part is connected with a driving mechanism which drives the tin soldering part to be close to or far away from the storage plate. Lay the work piece in putting the thing board, actuating mechanism drive tin soldering portion is close to the work piece and treats tin soldering position, and the tin outlet nozzle constantly to treating tin soldering position and carry the tin silk, and the tin silk melts and adheres to on the work piece under the high temperature effect of soldering iron, accomplishes the tin soldering operation.

However, the tin wire generates smoke when melted at high temperature, and the tin wire contains lead, so that the smoke generated when the tin wire is melted at high temperature contains lead, and the long-term inhalation of the smoke is not good for the health of human bodies.

SUMMERY OF THE UTILITY MODEL

In order to reduce the injury to the health of the human body when soldering tin, the application provides automatic soldering tin machine.

The application provides an automatic soldering tin machine adopts following technical scheme:

the automatic tin soldering machine comprises an automatic tin soldering machine body, wherein the automatic tin soldering machine body comprises a workbench; the worktable is provided with a storage plate for placing a workpiece, a soldering part is arranged above the storage plate, and the soldering part is connected with a driving mechanism for driving the soldering part to be close to or far away from the storage plate; the automatic tin soldering machine further comprises a smoke removal device, the smoke removal device comprises a gas collecting hood and an air exhaust pipeline communicated with the gas collecting hood, and the hood opening of the gas collecting hood faces towards the object placing plate.

Through adopting above-mentioned technical scheme, when using automatic soldering tin machine soldering tin, the smoke abatement device begins to operate, smoke that produces when melting the tin silk high temperature is from gas collecting channel suction to exhaust duct, and the pipeline of outside is arranged to the rethread exhaust duct, and the cigarette that produces when reducing the tin silk high temperature and melting scatters to the workstation, reduces the possibility of the cigarette that produces when the operating personnel inhales the tin silk high temperature and melts in workstation department from this, security when improving the automatic soldering tin machine of operating personnel operation.

Optionally, the fume extractor further comprises a universal metal shaping hose connected between the gas collecting hood and the workbench.

Through adopting above-mentioned technical scheme, can buckle arbitrary angle with universal metal design hose according to the position of putting the thing board, make the position control of gas collecting channel to the relative position of putting the thing board top surface and fixed gas collecting channel, improve smoke abatement device's flexibility.

Optionally, the automatic tin soldering machine further comprises a cleaning device, and the cleaning device comprises a blow pipe, a blow pipe and a blow pipe.

Through adopting above-mentioned technical scheme, soldering tin is finished the back, adopts the gas blow pipe to blow to the soldering bit, blows off the remaining tin silk of soldering bit, reduces because the soldering bit is remained the tin silk and influences the tin silk quality when soldering tin next time, and the soldering tin quality of soldering bit when improving soldering tin.

Optionally, the driving mechanism includes a bearing block, the soldering tin portion is disposed on the bearing block, and a Z-axis movement mechanism for driving the soldering tin portion to move along a Z-axis is disposed between the soldering tin portion and the bearing block;

the worktable is provided with a rack, and an X-axis movement mechanism for driving the bearing block to move along an X axis is arranged between the bearing block and the rack; the object placing plate is provided with a plurality of installation positions for placing workpieces, and the installation positions are arranged along the X-axis direction.

By adopting the technical scheme, the soldering tin part can adjust the Z-axis movement mechanism to move along the Z axis and shorten the distance between the soldering tin part and the workpiece placed on the object placing plate; the soldering tin part can also adjust the X-axis movement mechanism to move along the X axis, and a plurality of workpieces arranged at a plurality of mounting positions are welded along the X axis direction. Therefore, the flexibility and the working efficiency of the automatic welding machine are improved.

Optionally, a Y-axis movement mechanism for driving the object placing plate to move along the Y-axis is arranged between the object placing plate and the workbench.

By adopting the technical scheme, the object placing plate can adjust the Y-axis movement mechanism to move to the position convenient for welding along the Y axis, so that the soldering iron head is more quickly welded on the workpiece placed on the object placing plate, and the flexibility and the working efficiency of the automatic welding machine are further improved.

Optionally, install the tool on putting the thing board, the standing groove that is used for placing the work piece is offered to the top surface of tool, and a plurality of screens grooves that are used for the inlay card work piece are offered to the bottom of standing groove, and the screens groove is arranged along X axle direction of motion, and the top notch department of standing groove stretches over and is provided with the pin that is used for blockking the work piece and shifts up, and the pin is for dismantling fixed connection with the standing groove.

Through adopting above-mentioned technical scheme, during soldering tin, place a plurality of work pieces respectively in a plurality of screens inslot and with the pin crosspiece, when making soldering bit soldering tin finish and break away from the work piece, fixed work piece does not shift up along with the soldering bit to because the work piece removes to lead to the tin silk to flow the soldering tin effect that makes the soldering tin department of work piece not good, improve the stability of work piece promptly and improve the soldering tin effect that work piece soldering tin goes out.

Optionally, the bottom of the jig is provided with grooves along two sides of the Y-axis movement direction, and the storage plates are inserted into the grooves along two sides of the Y-axis movement direction.

Through adopting above-mentioned technical scheme, the recess of tool can be followed Y axle direction of motion and put the both sides gomphosis that the thing board corresponds, makes the tool not shift up and remove when breaking away from the instrument along with the soldering bit, and the tool is fixed in more in Z axle direction promptly and puts the thing board on, further improves the stability of work piece.

Optionally, the bottom that the tool is kept away from smoke abatement device has seted up the breach groove.

Through adopting above-mentioned technical scheme, need follow Y axle direction and move the tool away from putting the thing board time, can detain the breach groove with the hand and shift out the tool and put the thing board, improve the convenience of tool.

To sum up, the application comprises the following beneficial technical effects:

1. smoke generated during tin soldering is sucked to an external pipeline through the smoke removing device, so that the possibility that an operator sucks the smoke generated during high-temperature melting of the tin wire at the workbench is reduced, and the effect of improving the safety of the operator during operation of the automatic tin soldering machine is achieved;

2. the automatic welding machine is provided with a Y-axis movement mechanism for driving the object placing plate to move along a Y axis, an X-axis movement mechanism for driving the bearing block to move along an X axis and a Z-axis movement mechanism for driving the tin welding part to move along a Z axis, and the effects of improving the flexibility and the working efficiency of the automatic welding machine are achieved.

Drawings

Fig. 1 is a schematic structural view of an automatic soldering machine.

Description of reference numerals: 1. a work table; 11. a storage plate; 12. a cover plate; 13. a jig; 131. a placement groove; 1311. a clamping groove; 132. a stop lever; 133. a groove, 134, a notch groove; 2. a frame; 21. a bearing block; 24. a solder portion; 3. a smoke removal device; 31. a gas-collecting hood; 32, a first step of removing the first layer; an air extraction pipeline; 33. universal metal shaping hose; 4. a cleaning device; 41. an air blowing pipe; 42. and cleaning the tank.

Detailed Description

The present application is described in further detail below.

Automatic soldering tin machine, refer to fig. 1, including automatic soldering tin machine body, automatic soldering tin machine body is including workstation 1 with set up in frame 2 of workstation 1, be provided with soldering tin portion 24 in the frame, soldering tin portion 24 is connected with and drives X axle motion and the Z axle motion that soldering tin portion removed along X axle and Z axle respectively, be provided with on the workstation 1 and put thing board 11, it is connected with the drive and puts the Y axle motion that thing board 11 removed along the Y axle to put thing board 11. The worktable 1 is also provided with a smoke removing device 3 and a cleaning device 4.

Referring to fig. 1, the work table 1 is placed on the ground, and the top surface of the work table 1 is horizontal to the ground. The top surface of the worktable 1 is provided with a storage plate 11. The object placing plate 11 is in a shape of a rectangular parallelepiped, and the top surface of the object placing plate is horizontal to the top surface of the workbench 1. A cover plate 12 is arranged between the object placing plate 11 and the top surface of the workbench 1, and the object placing plate 11 is connected with a Y-axis motion mechanism for driving the object placing plate 11 to move along a Y axis. The Y-axis motion mechanism may specifically adopt a common screw nut transmission mode (not shown in the drawings), the screw is rotatably connected to a lower area covered by the cover plate 12 to reduce interference to the operation of the screw, the nut is connected to the object placing plate 11, and the screw is connected to a motor.

The jig 13 is installed on the top of the object placing plate 11. The jig 13 is in a cuboid block shape, the length direction of the jig is the same as the X-axis direction, and the top surface of the jig is horizontal to the top surface of the object placing plate 11. The jig 13 has a top surface provided with a placement groove 131. The bottom surface of the placing groove 131 is provided with a plurality of clamping grooves 1311 for clamping and embedding the strip-shaped workpiece, and the clamping grooves 1311 are arranged in parallel along the X-axis direction. The length direction of each blocking groove 1311 is parallel to the Y axis, and a plurality of blocking grooves 1311 are arranged at intervals along the X axis.

The placing groove 131 is provided with a stop lever 132 at the top notches at both ends in the length direction of the jig 13. The stop lever 132 is in the shape of a long rod, the length of the stop lever is the same as that of the jig 13, the length direction of the stop lever is parallel to that of the jig 13, one end of the stop lever 132 is hinged to one side corresponding to the notch at the top of the placing groove 131, and the bottom of the end of the stop lever 132 far away from the hinged part is buckled to the corresponding end of the bottom of the jig 13.

The jig 13 has two longitudinal end edges extending downward toward the object placing plate 11 to form a groove 133. Thereby the inner wall of recess 133 and the outer wall inlay card of putting the corresponding side of thing board 11 fix the position of tool 13 on putting thing board 11, moreover, this kind of fixed mode also easily tool 13 from putting the dismantlement on the thing board 11, when dismantling, draw hard and drag tool 13 with tool 13 from putting the one end roll-off of thing board 11 along the Y axle direction can. The bottom edge of one side of the jig 13 far away from the rack 2 is provided with a notch 134, which facilitates the grabbing of hands when the jig 13 is detached.

One end of the working platform 1 is provided with a frame 2. The frame 2 is in a gantry shape, a gantry-shaped cross beam stretches across two sides of the corresponding end of the workbench 1, and the bottom of a gantry-shaped vertical beam is fixedly connected with the corresponding side wall of the workbench 1.

The cross beam of the frame 2 is provided with a bearing block 21. An X-axis movement mechanism for driving the bearing block 21 to move along the X axis is arranged between the bearing block 21 and the frame 2. The X-axis motion mechanism may specifically adopt a common screw nut transmission mode (not shown in the drawings), a screw is rotatably connected to a cross beam of the frame 2, the nut is connected to the bearing block 21, and the screw is connected to a motor.

The bottom end of the carrier block 21 is connected with a solder portion 24. The soldering portion 24 is a vertically arranged plate-shaped structure, and a soldering iron head and a tin outlet nozzle for conveying a tin wire are loaded on the soldering portion 24. A Z-axis movement mechanism for driving the solder part 24 to move along the Z-axis is provided between the solder part 24 and the carrier block 21. The Z-axis movement mechanism may be a conventional air cylinder (not shown), the base of which is mounted on the bearing block 21, and the piston rod of which is connected to the soldering portion 22.

The automatic soldering machine of the embodiment further comprises a smoke removing device 3. The smoke abatement device 3 comprises a universal metal qualitative hose 33. The universal metal shaping hose 33 is a long pipe which can be bent at will and can be fixed, one end close to the rack 2 is fixedly connected with one end corresponding to the rack 2, and one end far away from the rack 2 is connected with the gas collecting hood 31. The opening of the gas collecting hood 31 is flared and faces the object placing plate 11, and the part far away from the opening is communicated with an air extraction pipeline 32.

The automatic soldering machine of the present embodiment further includes a cleaning device 4. The cleaning device 4 comprises an air blowing pipe 41 and a cleaning groove 42. The cleaning groove 42 is located at the beginning of the solder part 24 along the X-axis moving direction, i.e. the left side of the fixture 13 in fig. 1, and is rectangular groove-shaped, the notch is opened at the top of the cleaning groove 42 and the side wall of the adjacent side, and the blowing pipe 41 is loaded and installed at the top opening of the cleaning groove 42 and the nozzle faces the cleaning groove 42. After the soldering tin part 24 finishes soldering tin, the soldering tin part returns to the starting end in the X-axis direction, and at the moment, the air outlet nozzle of the air blowing pipe 41 is just butt-welding the soldering bit on the soldering tin part 24, and the soldering bit can be cleaned through air blowing.

The implementation principle of the automatic soldering machine is as follows:

firstly, a plurality of workpieces are respectively placed in a plurality of clamping grooves 1311 and fixed by the stop lever 132, and the jig 13 with the plurality of workpieces is clamped and embedded on the object placing plate 11. Then, the Y-axis motion mechanism 12 drives the jig 13 to move to the processing area along the Y-axis, and the X-axis motion mechanism and the Z-axis motion mechanism drive the soldering part to sequentially complete the soldering operation on the plurality of workpieces. During this period, the smoke removing device 3 removes smoke generated during soldering, and reduces the possibility that an operator sucks smoke in the table 1.

The above embodiments are preferred embodiments of the present application, and the protection scope of the present application is not limited by the above embodiments, so: all equivalent changes made according to the structure, shape and principle of the present application shall be covered by the protection scope of the present application.

Claims

1. The automatic tin soldering machine comprises an automatic tin soldering machine body, wherein the automatic tin soldering machine body comprises a workbench (1); be provided with on workstation (1) and be used for laying putting thing board (11) of work piece, the top of putting thing board (11) is provided with soldering tin portion (24), and soldering tin portion (24) are connected with and drive soldering tin portion (24) and are close to or keep away from the actuating mechanism who puts thing board (11), its characterized in that: the automatic soldering machine further comprises a smoke removal device (3), the smoke removal device (3) comprises a gas collecting hood (31) and an air extraction pipeline (32) communicated with the gas collecting hood (31), and a hood opening of the gas collecting hood (31) faces the object placing plate (11).

2. The automatic soldering machine according to claim 1, characterized in that: the smoke removing device (3) further comprises a universal metal shaping hose (33) connected between the gas collecting hood (31) and the workbench (1).

3. The automatic soldering machine according to claim 1, characterized in that: the automatic soldering machine further comprises a cleaning device (4), and the cleaning device (4) comprises an air blowing pipe (41).

4. The automatic soldering machine according to claim 1, characterized in that: the driving mechanism comprises a bearing block (21), a soldering tin part (24) is arranged on the bearing block (21), and a Z-axis movement mechanism for driving the soldering tin part (24) to move along a Z axis is arranged between the soldering tin part (24) and the bearing block (21);

the worktable (1) is provided with a rack (2), and an X-axis movement mechanism for driving the bearing block (21) to move along an X axis is arranged between the bearing block (21) and the rack (2); the object placing plate (11) is provided with a plurality of installation positions for placing workpieces, and the installation positions are arranged along the X-axis direction.

5. The automatic soldering machine according to claim 4, characterized in that: and a Y-axis movement mechanism for driving the object placing plate (11) to move along the Y axis is arranged between the object placing plate (11) and the workbench (1).

6. The automatic soldering machine according to claim 5, characterized in that: install tool (13) on putting thing board (11), standing groove (131) that are used for placing the work piece are seted up to the top surface of tool (13), a plurality of screens grooves (1311) that are used for the inlay card work piece are seted up to the bottom of standing groove (131), screens groove (1311) are arranged along X axle direction of motion, the top notch department of standing groove (131) spans and is provided with pin (132) that are used for blockking the work piece and shift up, pin (132) and standing groove (131) are for dismantling fixed connection.

7. The automated soldering machine according to claim 6, wherein: grooves (133) are formed in the two sides of the bottom of the jig (13) along the Y-axis movement direction, and the object placing plates (11) are inserted into the grooves (133) along the two sides of the Y-axis movement direction.

8. The automated soldering machine according to claim 7, wherein: the bottom of the jig (13) far away from the smoke removing device (3) is provided with a notch groove (134).