CN217071257U

CN217071257U - Multi-station automatic welding device

Info

Publication number: CN217071257U
Application number: CN202121181896.XU
Authority: CN
Inventors: 舒伟亮
Original assignee: Zhejiang Greatway Electrical Tool Co ltd
Current assignee: Zhejiang Greatway Electrical Tool Co ltd
Priority date: 2021-05-28
Filing date: 2021-05-28
Publication date: 2022-07-29
Anticipated expiration: 2031-05-28

Abstract

A multi-station automatic welding device comprises a workbench, a positioning clamp and a welding unit. The welding unit comprises a longitudinal sliding device, a transverse sliding device, a lifting sliding device and a welding device. The longitudinal sliding device comprises a longitudinal sliding table, a first sliding installation plate and a first driving motor. Each longitudinal sliding table comprises a longitudinal sliding table main body and a longitudinal sliding rail. The transverse sliding device comprises a transverse guide rail, a second sliding installation plate and a second driving motor. The lifting sliding device comprises a lifting guide rail, a lifting mounting plate and a third driving motor. The welding device comprises a welding table and a welding soldering iron. The extending directions of the longitudinal slide rail, the transverse guide rail and the lifting guide rail are all perpendicular to each other, so that the welding device is driven to move in different directions and weld. The multi-station automatic welding device reduces the labor intensity of workers, improves the production efficiency of products, ensures the quality of the products and meets the requirement of automatic welding.

Description

Multi-station automatic welding device

Technical Field

The utility model belongs to the technical field of the welding equipment, especially a multistation automatic welder.

Background

The battery clamp is used for temporary circuit connection and is shaped like a terminal of an alligator mouth, namely a spring clamp and a power clamp. When in use, the outer surface of the insulating sleeve is required to be sleeved with the insulating sleeve, and the material is generally pure copper, iron nickel plating, iron zinc plating, iron copper plating or stainless steel.

At present, the storage battery clamp needs to be welded manually in the production and processing processes, the quality of products is uneven in the manual welding process for a long time, materials are wasted frequently, hands are easy to hurt, the personal safety coefficient is low, the labor intensity is high, time and labor are consumed very much, and the production efficiency is low.

SUMMERY OF THE UTILITY MODEL

In view of this, the utility model provides a can improve production efficiency's multistation automatic welder to satisfy the industrial demand.

The utility model provides a multistation automatic welder, includes a workstation, a plurality of settings are in just with the positioning fixture of installation work piece on the workstation, and one sets up welding unit on the workstation. The welding unit comprises a longitudinal sliding device arranged on the workbench, a transverse sliding device connected to the longitudinal sliding device in a sliding mode, a lifting sliding device arranged on the transverse sliding device, and a plurality of welding devices arranged on the lifting sliding device. The longitudinal sliding device comprises two longitudinal sliding tables arranged on the workbench, a first sliding mounting plate connected between the longitudinal sliding tables in a sliding mode, and a first driving motor arranged on the longitudinal sliding tables and connected to the first sliding mounting plate. Each longitudinal sliding table comprises a longitudinal sliding table main body arranged on the workbench and a longitudinal sliding rail arranged on the longitudinal sliding table main body. And the two ends of the first sliding mounting plate are respectively connected to the longitudinal sliding rails of the longitudinal sliding tables in a sliding manner. The transverse sliding device comprises a transverse guide rail arranged on the first sliding mounting plate, a second sliding mounting plate which is connected on the transverse guide rail in a sliding mode, and at least one second driving motor which is arranged on the first sliding mounting plate and connected to the second sliding mounting plate. The lifting sliding device comprises at least one lifting guide rail arranged on the second sliding mounting plate, a lifting mounting plate connected on the lifting guide rail in a sliding mode, and a third driving motor connected to one end of the lifting mounting plate. The welding device comprises a plurality of welding tables arranged on the workbench and a plurality of welding irons arranged on the lifting mounting plate. The extending directions of the longitudinal slide rail, the transverse guide rail and the lifting guide rail are all perpendicular to each other, so that the welding device is driven to move in different directions and weld.

Further, each positioning fixture comprises a fixture main body and a plurality of accommodating grooves formed in the fixture main body.

Further, multistation automatic welder still includes a setting and is in smoke abatement dust extraction on the workstation, smoke abatement dust extraction includes a smoke abatement drive arrangement, a plurality of connect in the smoke absorption cover of smoke abatement drive arrangement one side.

Further, each of the clamps corresponds to one of the smoke suction hood positions.

Furthermore, the outer profile of the longitudinal sliding table main body is in an inverted U shape.

Further, the soldering apparatus further includes a plurality of tin breakers connected to the soldering iron.

Further, the soldering iron is a high frequency soldering iron.

Compared with the prior art, the utility model provides a multistation automatic welder passes through the welding unit welds work piece on the positioning fixture. The welding unit drives the welding device to move through the longitudinal sliding device, the transverse sliding device and the lifting sliding device. The two ends of the first sliding mounting plate in the longitudinal sliding device are respectively arranged on a longitudinal sliding rail of the longitudinal sliding table, the first driving motor is connected with the first sliding mounting plate, and the first sliding mounting plate is driven to slide along the longitudinal sliding rail by the first driving motor. In the transverse sliding device, the second driving motor is fixedly connected to the first sliding mounting plate, and the second driving motor drives the second sliding mounting plate to slide along the transverse guide rail. The third driving motor drives the lifting mounting plate to slide along the lifting guide rail. The extending directions of the longitudinal slide rail, the transverse guide rail and the lifting guide rail are all perpendicular to each other, so that the longitudinal sliding device, the transverse sliding device and the lifting sliding device slide in different directions, the welding device is driven to move in different directions, and the welding device is close to a workpiece on the positioning fixture and is welded. The multi-station automatic welding device reduces the labor intensity of workers, improves the production efficiency of products, ensures the quality of the products and meets the requirement of automatic welding.

Drawings

Fig. 1 is the utility model provides a multistation automatic welder's schematic structure view.

Fig. 2 is a partially enlarged schematic view of the multi-station automatic welding device of fig. 1 at a.

Fig. 3 is a schematic structural view of another view of the multi-station automatic welding device of fig. 1.

Fig. 4 is a schematic structural view of a lifting slide device in the multi-station automatic welding device of fig. 1.

Detailed Description

Specific examples of the present invention will be described in further detail below. It should be understood that the description herein of embodiments of the invention is not intended to limit the scope of the invention.

As shown in fig. 1 to 4, it is a schematic structural diagram of the multi-station automatic welding device provided by the present invention. The multi-station automatic welding device comprises a workbench 1, a plurality of positioning clamps 10 which are arranged on the workbench 1 and used for installing workpieces (not shown), a welding unit 20 arranged on the workbench 1, and a smoke and dust removing device 30 arranged on the workbench 1. The multi-station automatic welding device also includes other functional modules, such as assembly components, etc., which should be known to those skilled in the art, and will not be described in detail herein.

The workbench 1 is used for installing the positioning fixture 10 and the welding unit 20 so as to facilitate processing of workpieces, and the workbench 1 is a prior art and is not described herein again.

Each of the positioning jigs 10 includes a jig main body 11, and a plurality of receiving grooves 12 provided on the jig main body 11. The workpiece is accommodated in the accommodating groove 12, and the workpiece on the positioning jig 10 is processed by the welding unit 20.

The welding unit 20 includes a longitudinal sliding device 21 provided on the work table 1, a lateral sliding device 22 slidably coupled to the longitudinal sliding device 21, a lifting sliding device 23 provided on the lateral sliding device 22, and a plurality of welding devices 24 provided on the lifting sliding device 23.

The longitudinal sliding device 21 includes two longitudinal sliding tables 211 disposed on the working table 1, a first sliding mounting plate 212 slidably connected between the longitudinal sliding tables 211, and a first driving motor 213 disposed on the longitudinal sliding tables 211 and connected to the first sliding mounting plate 212.

The longitudinal sliding table 211 includes a longitudinal sliding table main body 2111 provided on the table 1, and a longitudinal slide rail 2112 provided on the longitudinal sliding table main body 2111. The outer profile of the longitudinal sliding table main body 2111 is inverted u-shaped, and it is conceivable that the longitudinal sliding table main body 2111 forms a boss on the table 1 to facilitate the welding unit 20 to process the workpiece on the positioning jig 10, and a welding table 241 described below is provided between the longitudinal sliding table 211 and the table 1 to increase the use space of the table 1.

The two ends of the first sliding mounting plate 212 are respectively disposed on the longitudinal sliding rails 2112 of the longitudinal sliding table 211, and the first driving motor 213 is connected to the first sliding mounting plate 212, it is conceivable that the first sliding mounting plate 212 is erected on the two longitudinal sliding tables 211, and the longitudinal sliding table 211 drives the first sliding mounting plate 212 to slide along the longitudinal sliding rails 2112 through the first driving motor 213.

The lateral slide 22 includes a lateral guide rail 221 mounted on the first slide mounting plate 212, a second slide mounting plate 222 slidably coupled to the lateral guide rail 221, and at least one second drive motor 223 mounted on the second slide mounting plate 222 on the first slide mounting plate 212. The second driving motor 223 is fixedly connected to the first sliding mounting plate 212, and the second driving motor 223 drives the second sliding mounting plate 222 to slide along the transverse guide rail 221.

The lifting slide device 23 includes at least one lifting guide rail 231 disposed on the second slide mounting plate 222, a lifting mounting plate 232 slidably coupled to the lifting guide rail 231, and a third driving motor 233 coupled to an end of the lifting mounting plate 232. The third driving motor 233 drives the lifting mounting plate 232 to slide along the lifting guide rail 231.

The longitudinal slide rail 2112, the transverse guide 221, and the lifting guide 231 all extend in directions perpendicular to each other, so as to drive the welding device 24 to perform welding. It is conceivable that the longitudinal sliding device 21, the transverse sliding device 22, and the lifting sliding device 23 slide in different directions, so as to drive the welding device 24 to move in different directions, so that the welding device 24 moves to the workpiece side on the positioning fixture 10 and performs welding.

The soldering device 24 includes a plurality of soldering stations 241 disposed on the work table 1, a plurality of soldering irons 242 disposed on the elevating mounting plate 232, and a plurality of tin breakers 243 connected to the soldering irons.

The soldering station 241 is a tool for an electronic soldering process, the soldering station 241 melts the solder of the soldering iron 242 by supplying heat to the solder, so that two workpieces are soldered, in this embodiment, the soldering station 241 is a high-frequency soldering station, the soldering iron 242 is a high-frequency soldering iron, and the high-frequency soldering iron belongs to one of minimum power application types of induction heating, and has the characteristics of high speed, high efficiency, energy saving and the like of high-frequency induction heating.

The tin breaking machine 243 is an automatic machine for perforating the outer surface of the soldering tin wire, and the main part of the tin breaking machine is a precision device made of pure copper. The treated tin wire eliminates the splash generated during high-temperature welding, improves the welding quality, and has the characteristics of small machine body, space saving, small machine noise and the like. The soldering station 241, the soldering iron 242, and the tin breaking machine 243 are all prior art, and are not described herein.

The smoke evacuation dust collection device 30 includes a smoke evacuation driving device 31, and a plurality of smoke suction hoods 32 connected to one side of the smoke evacuation driving device 31. Each of the jigs 10 corresponds to a position of the smoke suction hood 32, and when the welding unit 20 is welding a workpiece on the jig 10, the smoke removal driving device 31 is activated and sucks the generated smoke through the smoke suction hood 32.

Compared with the prior art, the utility model provides a multistation automatic welder passes through welding unit 20 welds work piece on the positioning fixture 10. The welding unit 20 drives the welding device 24 to move through the longitudinal sliding device 21, the transverse sliding device 22 and the lifting sliding device 23. The two ends of the first sliding mounting plate 212 in the longitudinal sliding device 21 are respectively disposed on the longitudinal sliding rails 2112 of the longitudinal sliding table 211, and the first driving motor 213 is connected to the first sliding mounting plate 212, and the first driving motor 213 drives the first sliding mounting plate 212 to slide along the longitudinal sliding rails 2112. The second driving motor 223 of the lateral sliding device 22 is fixedly connected to the first sliding mounting plate 212, and the second driving motor 223 drives the second sliding mounting plate 222 to slide along the lateral guide rail 221. The third driving motor 233 drives the lifting mounting plate 232 to slide along the lifting guide rail 231. The longitudinal slide rail 2112, the transverse guide 221 and the lifting guide 231 extend in directions perpendicular to each other, so that the longitudinal sliding device 21, the transverse sliding device 22 and the lifting sliding device 23 slide in different directions, and the welding device 24 is driven to move in different directions, so that the welding device 24 moves to one side of a workpiece on the positioning fixture 10 and performs welding. The multi-station automatic welding device reduces the labor intensity of workers, improves the production efficiency of products, ensures the quality of the products and meets the requirement of automatic welding.

The above description is only for the preferred embodiment of the present invention and should not be construed as limiting the scope of the present invention, and any modification, equivalent replacement or improvement within the spirit of the present invention is encompassed by the claims of the present invention.

Claims

1. The utility model provides a multistation automatic welder, includes a workstation, its characterized in that: the multi-station automatic welding device comprises a plurality of positioning clamps which are arranged on the workbench and used for installing workpieces, and a welding unit which is arranged on the workbench, wherein the welding unit comprises a longitudinal sliding device which is arranged on the workbench, a transverse sliding device which is connected on the longitudinal sliding device in a sliding way, a lifting sliding device which is arranged on the transverse sliding device, and a plurality of welding devices which are arranged on the lifting sliding device, the longitudinal sliding device comprises two longitudinal sliding tables which are arranged on the workbench, a first sliding mounting plate which is connected between the longitudinal sliding tables in a sliding way, and a first driving motor which is arranged on the longitudinal sliding tables and connected on the first sliding mounting plate, each longitudinal sliding table comprises a longitudinal sliding table main body which is arranged on the workbench, a longitudinal slide rail arranged on the longitudinal slide table main body, the two ends of the first slide mounting plate are respectively connected on the two longitudinal slide rails of the longitudinal slide table in a sliding way, the transverse sliding device comprises a transverse guide rail arranged on the first slide mounting plate, a second slide mounting plate connected on the transverse guide rail in a sliding way, and at least one second driving motor arranged on the first slide mounting plate and connected on the second slide mounting plate, the lifting sliding device comprises at least one lifting guide rail arranged on the second slide mounting plate, a lifting mounting plate connected on the lifting guide rail in a sliding way, and a third driving motor connected at one end of the lifting mounting plate, the welding device comprises a plurality of welding tables arranged on the working table and a plurality of welding irons arranged on the lifting mounting plate, the extending directions of the longitudinal slide rail, the transverse guide rail and the lifting guide rail are all perpendicular to each other, so that the welding device is driven to move in different directions and weld.

2. The multi-station automatic welding device according to claim 1, characterized in that: each positioning fixture comprises a fixture main body and a plurality of accommodating grooves formed in the fixture main body.

3. The multi-station automatic welding device according to claim 1, characterized in that: multistation automatic welder still includes a setting and is in smoke abatement dust extraction on the workstation, smoke abatement dust extraction includes a smoke abatement drive arrangement, a plurality of connect in the smoke absorption cover of smoke abatement drive arrangement one side.

4. A multi-station automatic welding device according to claim 3, characterized in that: each clamp corresponds to one smoke suction hood.

5. The multi-station automatic welding device according to claim 1, characterized in that: the outer profile of the longitudinal sliding table main body is inverted U-shaped.

6. The multi-station automatic welding device according to claim 1, characterized in that: the soldering apparatus further includes a plurality of tin breakers connected to the soldering iron.

7. The multi-station automatic welding device according to claim 1, characterized in that: the soldering iron is a high-frequency soldering iron.