CN215577944U - Semiconductor lightning protection ice combined porcelain insulator - Google Patents
Semiconductor lightning protection ice combined porcelain insulator Download PDFInfo
- Publication number
- CN215577944U CN215577944U CN202120820924.1U CN202120820924U CN215577944U CN 215577944 U CN215577944 U CN 215577944U CN 202120820924 U CN202120820924 U CN 202120820924U CN 215577944 U CN215577944 U CN 215577944U
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- CN
- China
- Prior art keywords
- lightning protection
- porcelain insulator
- protection ice
- insulator
- column
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- 239000012212 insulator Substances 0.000 title claims abstract description 48
- 229910052573 porcelain Inorganic materials 0.000 title claims abstract description 41
- 239000004065 semiconductor Substances 0.000 title claims abstract description 33
- 229910044991 metal oxide Inorganic materials 0.000 claims abstract description 16
- 150000004706 metal oxides Chemical class 0.000 claims abstract description 13
- 229910000831 Steel Inorganic materials 0.000 claims description 11
- 239000010959 steel Substances 0.000 claims description 11
- 239000000853 adhesive Substances 0.000 claims description 4
- 230000001070 adhesive effect Effects 0.000 claims description 4
- 238000000034 method Methods 0.000 claims description 2
- PXHVJJICTQNCMI-UHFFFAOYSA-N Nickel Chemical compound [Ni] PXHVJJICTQNCMI-UHFFFAOYSA-N 0.000 abstract description 10
- 239000004020 conductor Substances 0.000 abstract description 6
- VYZAMTAEIAYCRO-UHFFFAOYSA-N Chromium Chemical compound [Cr] VYZAMTAEIAYCRO-UHFFFAOYSA-N 0.000 abstract description 5
- 230000005540 biological transmission Effects 0.000 abstract description 5
- 229910052804 chromium Inorganic materials 0.000 abstract description 5
- 239000011651 chromium Substances 0.000 abstract description 5
- 238000009413 insulation Methods 0.000 abstract description 5
- 229910052759 nickel Inorganic materials 0.000 abstract description 5
- ATJFFYVFTNAWJD-UHFFFAOYSA-N Tin Chemical compound [Sn] ATJFFYVFTNAWJD-UHFFFAOYSA-N 0.000 abstract description 4
- 239000011135 tin Substances 0.000 abstract description 4
- 229910052718 tin Inorganic materials 0.000 abstract description 4
- 239000000919 ceramic Substances 0.000 abstract description 2
- 238000010438 heat treatment Methods 0.000 abstract 1
- 230000000694 effects Effects 0.000 description 4
- 239000011248 coating agent Substances 0.000 description 2
- 238000000576 coating method Methods 0.000 description 2
- 238000004891 communication Methods 0.000 description 2
- 239000013078 crystal Substances 0.000 description 2
- 239000011521 glass Substances 0.000 description 2
- 238000005452 bending Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000002131 composite material Substances 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 230000007797 corrosion Effects 0.000 description 1
- 238000005260 corrosion Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000005611 electricity Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 239000012535 impurity Substances 0.000 description 1
- 230000003993 interaction Effects 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 239000011159 matrix material Substances 0.000 description 1
- 229910052751 metal Inorganic materials 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 239000002245 particle Substances 0.000 description 1
- 239000006104 solid solution Substances 0.000 description 1
- XOLBLPGZBRYERU-UHFFFAOYSA-N tin dioxide Chemical compound O=[Sn]=O XOLBLPGZBRYERU-UHFFFAOYSA-N 0.000 description 1
- 229910001887 tin oxide Inorganic materials 0.000 description 1
- 230000009466 transformation Effects 0.000 description 1
Images
Abstract
The utility model relates to a semiconductor lightning protection ice combined porcelain insulator which is formed by combining a lightning protection ice cover and a ceramic column insulator. The lightning protection ice cover is coated with a metal oxide semiconductor glaze, the metal oxide semiconductor glaze is formed by adding a certain amount (about 30-35%) of conductive metal oxide tin, nickel and chromium into common electric porcelain glaze, the lightning protection ice cover has electric energy heat conduction with special performance, the surface resistivity is 100 plus 110 omega, the lightning protection ice cover is arranged between an insulator and a conductor, the heating is 25-30 ℃ at normal temperature through overhead line current, the surface voltage heat is uniformly distributed, snow rain can not stay, and the surface of a needle cover is always kept dry, so that the special structure of the insulator has high insulation, high pollution resistance, high strength and high durability, the extremely high effective value of the voltage resistance of ice and snow and rainstorm wet flash is improved, and the reliability of the power transmission safety of a power grid line is ensured.
Description
Technical Field
The utility model relates to the technical field of power equipment of power transmission and transformation overhead lines, in particular to an electric element semiconductor lightning protection ice combined porcelain insulator.
Background
With the orderly construction and production of a series of extra-high voltage direct current and alternating current communication channel projects such as five-phase-eight-phase direct current, four-phase-two-phase direct current, three-phase-one direct current and the like, a future power grid develops towards an intelligent power grid, the extra-high voltage power grid is used as a backbone network frame, and a strong power grid which is coordinately developed with all levels of power grids is used as a basis, and the intelligent power grid which is characterized by informatization, automation and interaction is constructed by utilizing advanced communication, information and control technologies, so that the safety and reliability of power supply are guaranteed. However, in long distance, high altitude and high cold area, ice coating is strong, the terrain, ground conditions and climatic conditions are complex, and the probability of encountering line ice coating is very high, so that the composite insulator is deformed, cracked and aged, the electrical performance is reduced, ice flashover and pollution flashover accidents are easy to happen, the safe operation of the power transmission line is seriously damaged, and the method is an important and difficult challenge.
Disclosure of Invention
In view of the current requirements on transmission devices of an extra-high voltage power grid, the utility model provides the lightning-protection ice combined porcelain insulator which utilizes the multi-metal oxide semiconductor glaze and has electric energy heat conduction.
In order to achieve the purpose, the utility model adopts the technical scheme that:
a semiconductor lightning protection ice combined porcelain insulator comprises an upper accessory, a column type porcelain insulator and a steel cap;
the upper accessory is provided with a wire clamp, is fixed at the top end of the column-type porcelain insulator and is used for connecting a circuit wire;
the steel cap is fixed at the bottom end of the column type porcelain insulator and used for connecting and fixing the insulator and the electric power fitting;
the column type porcelain insulator is a porcelain insulator with a column body and an umbrella skirt integrated,
the top of the umbrella skirt is provided with a lightning protection ice shield which is a largest needle shield larger than all umbrella skirts; the lightning protection ice cover is structurally characterized in that: the outer surface of the needle type umbrella is coated with a metal oxide semiconductor glaze layer.
The umbrella skirt of the column type porcelain insulator is in a form that large and small skirts are alternately arranged on the column body.
The length of the column type porcelain insulator is 300mm, the diameter of the small umbrella skirt is 130mm, the diameter of the large umbrella skirt is 180mm, and the distance between the umbrella skirts is 50 mm.
The upper accessory and the steel cap are fixed at two ends of the column porcelain insulator by an adhesive.
The thickness of the metal oxide semiconductor glaze layer is 1500-2000 microns.
The metallic oxide semiconductor glaze layer is formed by adding 30-35% of conductive metallic oxide tin, nickel and chromium into electric porcelain glaze and mixing.
The utility model has the beneficial effects that:
the technical requirements of the semiconductor lightning protection ice combined porcelain insulator are as follows: the creepage distance is high (between the bottom end of the lightning protection ice cover and the top end of the steel cap, namely the point A-point B in figure 1) 730mm, the bending damage load is more than or equal to 12.5KN, the effective value of the power frequency wet withstand voltage is not less than 65KV, the peak value of the lightning impulse withstand voltage is more than or equal to 150LV, and the standards GB/T100L1-2003 and GB/21206-.
The utility model heats to 25-30 ℃ at normal temperature due to current passing in operation, and the surface is always dry, the surface voltage heat is uniformly distributed, and the safe operation of the power system is ensured. The needle shield and the multi-umbrella skirt ceramic structure have high insulation, high pollution resistance, high strength and high durability, the extremely high effect of improving the effective values of the voltage resistance of ice, snow and rainstorm wet flash is achieved, higher flashover voltage is kept, the good insulation effect is ensured, and the reliability of the power transmission safety of a power grid line is ensured.
Drawings
Fig. 1 is a semi-sectional structure schematic diagram of the semiconductor lightning protection ice combined porcelain insulator of the utility model.
In the figure: the anti-thunder and anti-lightning device comprises an upper accessory 1, an adhesive 2, a lightning-protection ice cover 3, a metal oxide semiconductor glaze layer 3.1, a column type porcelain insulator 4 and a steel cap 5.
Detailed Description
The utility model relates to a semiconductor lightning and ice protection combined porcelain insulator which comprises an upper accessory 1, a column type porcelain insulator 4 and a steel cap 5.
The upper accessory 1 is the same as the existing structure, is provided with a wire clamp, is fixed at the top end of the column type porcelain insulator 4 and is used for connecting a circuit wire.
The steel cap 5 is also the same as the existing structure, is fixed in 4 bottoms of column type porcelain insulators for connect and fixed insulator and electric power fitting.
The column type porcelain insulator 4 is a porcelain insulator with a column body and an umbrella skirt integrated, wherein the umbrella skirt is in a form that large and small skirts are alternately arranged on the column body, and the large and small umbrella skirts arranged in a special shape enable the insulator to have high insulation, high pollution resistance, high strength and high durability, and the extremely high effect of the effective value of the wet flash voltage resistance in ice and snow and rainstorm weather is improved. By way of example, the column porcelain insulator 4 is 300mm in length, 130mm in small shed diameter, 180mm in large shed diameter and 50mm in shed spacing.
The upper accessory 1 and the steel cap 5 are fixed at two ends of the column-type porcelain insulator 4 by an adhesive 2.
At the top of the shed is a lightning protection ice shield 3, which is the largest umbrella (large needle shield) larger than all sheds. The lightning protection ice cover 3 has the following structure: the outer surface of the needle type large umbrella is coated with a metal oxide semiconductor glaze layer 3.1, the surface resistivity is 100-. The novel semiconductor glaze has good corrosion resistance and larger half-value temperature. The thickness of the metal oxide semiconductor glaze layer 3.1 is 1500-2000 μm.
The metal oxide semiconductor glaze layer 3.1 is a heat conductor glaze with special performance for high-voltage electromagnetism, and the surface resistivity of the glaze is between that of an insulator and a conductor. The glaze is prepared by adding 30-35% of conductive metal oxides of tin, nickel and chromium into common electric porcelain glaze, wherein the proportion of tin, nickel and chromium can be random. Conductivity is obtained when the conductor crystals form a polymeric network. The electrical resistance of the glaze varies as a function of the conductor content in a sigmoidal manner, with the difference in conductivity depending on the shape of the particles and their distribution in the glaze. The microstructure formed is different from that of ordinary glaze. Besides a large amount of glass phase and a small amount of bubbles, the semiconductor glaze also contains conductive crystals or solid solutions with various forms, and the conductive phases penetrate through the glass matrix to form an uninterrupted conductive network. Tin oxide, nickel, chromium glazes are currently considered to be the best semiconductive metal glazes.
The metal oxide semiconductor glaze has the characteristics that: 1. the conductivity of the semiconductor is between that of the conductor and the insulator; when the semiconductor is stimulated by external light and heat, the conductive capacity of the semiconductor can be obviously changed; 3. trace impurities are added into the pure semiconductor, so that the conductive capability of the pure semiconductor is rapidly enhanced; has high and cold lightning protection capability, can keep higher flashover electricity and ensure good insulation effect.
Claims (5)
1. A semiconductor lightning protection ice combined porcelain insulator comprises an upper accessory (1), a column type porcelain insulator (4) and a steel cap (5); the method is characterized in that:
the upper accessory (1) is provided with a wire clamp, is fixed at the top end of the column type porcelain insulator (4) and is used for connecting a circuit wire;
the steel cap (5) is fixed at the bottom end of the column type porcelain insulator (4) and is used for connecting and fixing the insulator and the electric power fitting;
the column-type porcelain insulator (4) is a porcelain insulator with a column body and an umbrella skirt integrated,
the top of the umbrella skirt is provided with a lightning protection ice shield (3) which is a largest needle shield larger than all umbrella skirts; the lightning protection ice cover (3) is structurally characterized in that: the outer surface of the needle type umbrella is coated with a metal oxide semiconductor glaze layer (3.1).
2. The semiconductor lightning protection ice combined porcelain insulator according to claim 1, wherein: the umbrella skirt of the column-type porcelain insulator (4) is in a form that large and small skirts are alternately arranged on the column body.
3. The semiconductor lightning protection ice combined porcelain insulator according to claim 2, wherein: the length of the column type porcelain insulator (4) is 300mm, the diameter of the small umbrella skirt is 130mm, the diameter of the large umbrella skirt is 180mm, and the distance between the umbrella skirts is 50 mm.
4. The semiconductor lightning protection ice combined porcelain insulator according to claim 1, wherein: the upper accessory (1) and the steel cap (5) are fixed at two ends of the column-type porcelain insulator (4) by an adhesive (2).
5. The semiconductor lightning protection ice combined porcelain insulator according to claim 1, wherein: the thickness of the metal oxide semiconductor glaze layer (3.1) is 1500-2000 microns.
Priority Applications (1)
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CN202120820924.1U CN215577944U (en) | 2021-04-22 | 2021-04-22 | Semiconductor lightning protection ice combined porcelain insulator |
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CN202120820924.1U CN215577944U (en) | 2021-04-22 | 2021-04-22 | Semiconductor lightning protection ice combined porcelain insulator |
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN113178295A (en) * | 2021-04-22 | 2021-07-27 | 江西百新电瓷电气有限公司 | Semiconductor lightning protection ice combined porcelain insulator |
CN115521068A (en) * | 2022-10-27 | 2022-12-27 | 江西省星海电瓷制造有限公司 | Semiconductor glaze and manufacturing method thereof |
-
2021
- 2021-04-22 CN CN202120820924.1U patent/CN215577944U/en active Active
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN113178295A (en) * | 2021-04-22 | 2021-07-27 | 江西百新电瓷电气有限公司 | Semiconductor lightning protection ice combined porcelain insulator |
CN115521068A (en) * | 2022-10-27 | 2022-12-27 | 江西省星海电瓷制造有限公司 | Semiconductor glaze and manufacturing method thereof |
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Legal Events
Date | Code | Title | Description |
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GR01 | Patent grant | ||
GR01 | Patent grant | ||
EE01 | Entry into force of recordation of patent licensing contract |
Assignee: PINGXIANG XINYUAN ELECTRIC PORCELAIN MANUFACTURING Co.,Ltd. Assignor: JIANGXI BAIXIN ELECTRIC PORCELAIN ELECTRIC CO.,LTD. Contract record no.: X2024980001522 Denomination of utility model: Semiconductor lightning protection ice combination ceramic insulator Granted publication date: 20220118 License type: Common License Record date: 20240125 |
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EE01 | Entry into force of recordation of patent licensing contract |