CN106098264A - A kind of 10kV Multifunctional disaster prevention evil insulator and preparation method - Google Patents
A kind of 10kV Multifunctional disaster prevention evil insulator and preparation method Download PDFInfo
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- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B17/00—Insulators or insulating bodies characterised by their form
- H01B17/14—Supporting insulators
- H01B17/145—Insulators, poles, handles, or the like in electric fences
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B17/00—Insulators or insulating bodies characterised by their form
- H01B17/14—Supporting insulators
- H01B17/16—Fastening of insulators to support, to conductor, or to adjoining insulator
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B17/00—Insulators or insulating bodies characterised by their form
- H01B17/42—Means for obtaining improved distribution of voltage; Protection against arc discharges
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- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B17/00—Insulators or insulating bodies characterised by their form
- H01B17/42—Means for obtaining improved distribution of voltage; Protection against arc discharges
- H01B17/46—Means for providing an external arc-discharge path
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- H—ELECTRICITY
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- H—ELECTRICITY
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- H01C—RESISTORS
- H01C7/00—Non-adjustable resistors formed as one or more layers or coatings; Non-adjustable resistors made from powdered conducting material or powdered semi-conducting material with or without insulating material
- H01C7/10—Non-adjustable resistors formed as one or more layers or coatings; Non-adjustable resistors made from powdered conducting material or powdered semi-conducting material with or without insulating material voltage responsive, i.e. varistors
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Abstract
本发明提供了一种10kV输电线路用多功能防灾害绝缘子及制备方法,绝缘子包括圆弧型线槽金具和向上弯曲的棒型放电电极、复合绝缘子组件、绝缘伞套、芯棒、钢脚金具,复合绝缘子组件包括依次套设于芯棒上且相互紧贴的下导电垫块、金属氧化物电阻片组、中间导电垫块、绝缘垫块和上导电垫块,圆弧型线槽金具贯穿绝缘伞套与上导电垫块连接,中间导电垫块连接有一贯穿伸出至绝缘伞套外部的向上弯曲棒型放电电极,圆弧型线槽金具和向上弯曲棒型放电电极之间留有空气间隙。该绝缘子可同时实现10kV线路的防雷和防冰闪功能,并兼顾防暴雨、鸟粪、污秽、树枝掉落的功能,不需改变杆塔结构,便于对现有输电线路进行改造,可大量节省配网线路建设投资。
The invention provides a multi-functional disaster-proof insulator for 10kV transmission lines and a preparation method thereof. The insulator includes arc-shaped line slot fittings, upward-curved rod-shaped discharge electrodes, composite insulator components, insulating umbrella covers, mandrels, and steel foot fittings. , the composite insulator assembly includes a lower conductive spacer, a metal oxide resistor group, a middle conductive spacer, an insulating spacer and an upper conductive spacer, which are sleeved on the mandrel in sequence and are closely attached to each other. The insulating umbrella cover is connected with the upper conductive pad, and the middle conductive pad is connected with an upwardly curved rod-shaped discharge electrode extending to the outside of the insulating umbrella cover. There is air between the arc-shaped wire groove fittings and the upwardly curved rod-shaped discharge electrode. gap. The insulator can realize the lightning protection and anti-ice flashing functions of 10kV lines at the same time, and take into account the functions of preventing heavy rain, bird droppings, pollution, and falling branches. Investment in the construction of distribution network lines.
Description
技术领域technical field
本发明属于电气工程技术领域,具体涉及一种10kV多功能防灾害绝缘子及制备方法。The invention belongs to the technical field of electrical engineering, and in particular relates to a 10kV multifunctional disaster-proof insulator and a preparation method thereof.
背景技术Background technique
配电网线路是电力系统发、输、变、配、用五大子系统中系统的重要组成部分,它承担着向负荷分配电能的重任,其安全稳定运行至关重要,但由于配电线路的绝缘水平低,网架结构简单,使其不具有防护直击雷的能力。另外,雷电在导线上产生的感应雷电压也大大超过了配电线路的绝缘水平。据统计,在6~35kV电压等级的电网中,雷电跳闸率居高不下,且经常有柱上开关、刀闸、避雷器、变压器、套管等设备在雷电活动时损坏。配电网线路遭受雷击时,极易发生绝缘子闪络放电,造成绝缘子表面被电弧烧伤,大幅降低绝缘水平,严重时会造成导线断线(其中绝缘导线比裸导线更容易雷击断线),线路停运。The distribution network line is an important part of the system in the five subsystems of power system generation, transmission, transformation, distribution, and use. It undertakes the important task of distributing electric energy to the load. The low insulation level and the simple grid structure make it unable to protect against direct lightning strikes. In addition, the induced lightning voltage generated by lightning on the conductors also greatly exceeds the insulation level of the distribution lines. According to statistics, in the power grid with a voltage level of 6-35kV, the lightning trip rate remains high, and there are often pole-mounted switches, knife switches, lightning arresters, transformers, bushings and other equipment damaged during lightning activities. When the distribution network line is struck by lightning, flashover discharge of the insulator is very easy to occur, causing the surface of the insulator to be burned by the arc, greatly reducing the insulation level, and in severe cases, it will cause the wire to break (the insulated wire is more likely to be broken by lightning than the bare wire), and the line outage.
另一方面,受北方南下强冷空气和西南暖湿气流共同影响,我国南方部分省份出现输电线路覆冰灾害,并且由于配网的线路整体高度低,线路主要分布于城市周边,配网供电稳定性较易受到树枝掉落、鸟粪、污秽、暴雨等的影响。运行统计数据表明,配电网因雷击和覆冰引起的绝缘子闪络导致跳闸故障占配电网跳闸故障总数的70%。这些灾害事故表明:为改善已有输电线路安全运行条件,开展专业性的线路防灾害技术工作,加强输电线路防雷击跳闸、防覆冰闪络、防污秽闪络等的研究,研制出具有防多种灾害功能的配电网绝缘子是当前急需解决的重要课题。On the other hand, due to the joint influence of the strong cold air from the north and the warm and humid air from the southwest, some provinces in southern my country have experienced icing disasters on transmission lines, and because the overall height of the distribution network lines is low, the lines are mainly distributed around the city, and the power supply of the distribution network is stable. Sex is more susceptible to falling branches, bird droppings, dirt, heavy rain, etc. Operational statistics show that insulator flashovers caused by lightning strikes and icing in distribution networks account for 70% of the total distribution network tripping faults. These disaster accidents show that: in order to improve the safe operation conditions of existing transmission lines, carry out professional line disaster prevention technical work, strengthen the research on transmission line anti-lightning tripping, anti-icing flashover, anti-pollution flashover, etc., developed a Distribution network insulators with multiple disaster prevention functions are an important issue that needs to be solved urgently.
相关发明专利201510376532.X的防雷防冰闪复合绝缘子存在如下缺陷和不足:The related invention patent 201510376532.X has the following defects and deficiencies in the lightning protection and anti-icing flash composite insulator:
1)没有考虑绝缘子的防鸟害、树枝掉落、暴雨等功能,此类型灾害下绝缘子整体绝缘性能下降,供电稳定性难以保障;1) The insulator’s functions of preventing bird damage, falling branches, and heavy rain are not considered. Under this type of disaster, the overall insulation performance of the insulator decreases, and the stability of power supply is difficult to guarantee;
2)其伞群与放电电极尺寸没有优化设计,放电电极结构设计存在缺陷,覆冰时期放电电极之间会出现桥接,绝缘段失效,避雷器阀片老化加剧,防雷防冰闪效果下降。2) The size of the umbrella group and the discharge electrode is not optimally designed, and the structural design of the discharge electrode is flawed. During the ice-covered period, there will be bridging between the discharge electrodes, the insulation section will fail, the aging of the arrester valve will increase, and the lightning protection and anti-ice flash effect will decline.
发明内容Contents of the invention
本发明要解决的技术问题是克服现有技术存在的不足,提供一种可有效预防雷、冰、暴雨、污秽、鸟粪等多种灾害、安装简便、使用寿命长、便于对现有输电线路进行改造的10kV输电线路用多功能防灾害绝缘子。The technical problem to be solved by the present invention is to overcome the deficiencies in the prior art, and provide a system that can effectively prevent various disasters such as thunder, ice, rainstorm, pollution, bird droppings, etc. Multifunctional disaster-proof insulators for 10kV transmission lines undergoing transformation.
为解决上述技术问题,本发明采用以下技术方案:In order to solve the problems of the technologies described above, the present invention adopts the following technical solutions:
一种10kV输电线路用多功能防灾害绝缘子,包括圆弧型线槽金具和向上弯曲的棒型放电电极、复合绝缘子组件、绝缘伞套、芯棒、钢脚金具,所述复合绝缘子组件包括依次套设于芯棒上且相互紧贴的下导电垫块、金属氧化物电阻片组、中间导电垫块、绝缘垫块和上导电垫块,所述绝缘伞套包裹于复合绝缘子组件外部,所述复合绝缘子组件与绝缘伞套之间设有绝缘层,所述圆弧型线槽金具贯穿绝缘伞套与上导电垫块螺纹连接,所述钢脚金具贯穿绝缘伞套与下导电垫块螺纹连接,所述芯棒的两端分别与圆弧型线槽金具和钢脚金具相接,所述上导电垫块与中间导电垫块之间为绝缘垫块,所述中间导电垫块连接有贯穿伸出至绝缘伞套外部的向上弯曲棒型放电电极,所述圆弧型线槽金具和向上弯曲棒型放电电极之间留有空气间隙。A multifunctional disaster-proof insulator for 10kV transmission lines, including arc-shaped wire slot fittings and upwardly bent rod-shaped discharge electrodes, a composite insulator assembly, an insulating umbrella cover, a mandrel, and steel foot fittings. The composite insulator assembly includes sequentially The lower conductive spacer, the metal oxide resistance sheet group, the middle conductive spacer, the insulating spacer and the upper conductive spacer, which are set on the mandrel and are closely attached to each other, and the insulating umbrella is wrapped outside the composite insulator assembly. An insulating layer is provided between the composite insulator assembly and the insulating umbrella cover, the arc-shaped wire groove fittings penetrate through the insulating umbrella cover and are threadedly connected with the upper conductive pad, and the steel foot fittings pass through the insulating umbrella cover and the lower conductive pad thread connection, the two ends of the mandrel are respectively connected with the arc-shaped groove fittings and the steel foot fittings, the upper conductive pad and the middle conductive pad are insulating pads, and the middle conductive pad is connected with The upward-bending rod-shaped discharge electrode extending to the outside of the insulating umbrella cover has an air gap between the arc-shaped wire groove fittings and the upward-bending rod-shaped discharge electrode.
所述圆弧型线槽金具为伞状并整体盖住向上弯曲的棒型放电电极,也即圆弧型线槽金具整体伸出长度尺寸大于向上弯曲的棒型放电电极的伸出尺寸,圆弧型线槽金具末端边缘和向上弯曲的棒型放电电极向上弯曲的末端留有一段倾斜的距离。The arc-shaped wire slot fittings are umbrella-shaped and cover the upwardly bent rod-shaped discharge electrodes as a whole, that is, the overall extension length of the arc-shaped wire slot fittings is greater than that of the upwardly bent rod-shaped discharge electrodes. There is an inclined distance between the end edge of the arc-shaped wire groove fittings and the upwardly curved end of the upwardly curved rod-shaped discharge electrode.
作为对于上述技术方案的进一步完善和补充,本发明采用如下措施。As a further improvement and supplement to the above technical solution, the present invention adopts the following measures.
所述绝缘伞套由上而下间隔布置伞群,沿由上而下方向,前两个绝缘伞群伞径依次减小,后三个绝缘伞群伞经依次减少。所述绝缘伞套伸出长度尺寸大小均小于圆弧型线槽金具和向上弯曲棒型放电电极的伸出尺寸。伞群间隔交错布置一方面增加了绝缘子爬电距离,另一方面可防止伞群之间冰凌桥接。The insulating umbrella covers are arranged with umbrella groups at intervals from top to bottom. Along the direction from top to bottom, the diameters of the first two insulating umbrella groups decrease sequentially, and the diameters of the last three insulating umbrella groups decrease sequentially. The protruding length and size of the insulating umbrella cover are smaller than the protruding dimensions of the arc-shaped wire groove fittings and the upward-bending rod-shaped discharge electrodes. On the one hand, the staggered arrangement of umbrella groups increases the creepage distance of insulators, and on the other hand, it can prevent ice bridging between umbrella groups.
所述向上弯曲棒型放电电极包括螺杆和向上弯曲的电极棒,所述螺杆一端与中间导电垫块连接,另一端贯穿伸出至绝缘伞套的外部,所述向上弯曲的电极棒与所述螺杆伸出绝缘伞套外部的一端螺纹连接,所述向上弯曲棒型放电电极伸出绝缘伞套的长度为80-120mm。The upward-bending rod-type discharge electrode includes a screw rod and an upward-bending electrode rod. One end of the screw rod is connected to the middle conductive pad, and the other end extends to the outside of the insulating umbrella cover. The upward-bending electrode rod is connected to the One end of the screw rod protruding from the outside of the insulating umbrella cover is threaded, and the length of the upwardly bent rod-shaped discharge electrode extending out of the insulating umbrella cover is 80-120mm.
所述向上弯曲的电极棒的外部套设有绝缘套,所述向上弯曲的电极棒连接螺杆的一端与绝缘伞套相接并于交界处涂有密封绝缘胶,绝缘套与绝缘胶都采用硅橡胶材料,其具有耐腐蚀、抗污能力强的性能并易与绝缘伞套材料结合,有效的增大了绝缘子的沿面闪络水平。The outer part of the upwardly curved electrode rod is covered with an insulating sleeve, and one end of the upwardly curved electrode rod connecting screw is connected to the insulating sheath and is coated with sealing insulating glue at the junction. Both the insulating sleeve and the insulating glue are made of silicon Rubber material, which has strong corrosion resistance and anti-pollution ability and is easy to combine with insulating shed material, effectively increases the flashover level of the insulator along the surface.
所述圆弧型线槽金具半径为150-250mm,可降低绝缘子伞套受到暴雨、覆冰、树枝掉落、污水桥接、鸟粪等灾害的影响,有效的提高了绝缘子运行稳定性。所述圆弧型线槽金具与向上弯曲棒型放电电极之间构成雷击放电间隙,间隙距离为50-100mm,雷击过程中空气间隙击穿导通,所述金属氧化物电阻片在雷击过电压作用下由高阻转化为低阻,将雷电流迅速引入大地,防止线路跳闸。The arc-shaped wire groove fittings have a radius of 150-250 mm, which can reduce the impact of disasters such as heavy rain, ice covering, tree branches falling, sewage bridging, bird droppings, etc. on the insulator umbrella cover, and effectively improve the operation stability of the insulator. The lightning strike discharge gap is formed between the arc-shaped wire groove fittings and the upwardly bent rod-shaped discharge electrode, and the gap distance is 50-100 mm. During the lightning strike process, the air gap breaks down and conducts. Under the action, the high resistance is converted into low resistance, and the lightning current is quickly introduced into the earth to prevent the line from tripping.
所述钢脚金具和圆弧型线槽金具均设有压接槽,所述芯棒的两端分别压接于钢脚金具和圆弧型线槽的压接槽中。Both the steel foot fittings and the arc-shaped wire groove fittings are provided with crimping grooves, and the two ends of the mandrel are respectively crimped in the crimping grooves of the steel foot fittings and the arc-shaped wire groove.
所述绝缘层由绝缘带紧密缠绕包裹于复合绝缘子组件外部形成,所述绝缘带为浸入环氧树脂的玻璃纤维带。所述玻璃纤维带采用真空压力浸渍,即先绕包玻璃纤维带,再采用真空压力办法浸渍环氧树脂,固化后成为绝缘层。所述绝缘层由10-20圈0.2-0.5mm的玻璃纤维带的绝缘带紧密缠绕包裹而成,具有良好的绝缘性能,可防止金属氧化物电阻片出现侧面闪络。采用真空压力加入环氧树脂后,绝缘带粘连性增强,无内部气泡,绝缘性能上升,并且对金属氧化物电阻片起到很好的固定作用。The insulating layer is formed by tightly winding and wrapping an insulating tape outside the composite insulator assembly, and the insulating tape is a glass fiber tape soaked in epoxy resin. The glass fiber tape is impregnated by vacuum pressure, that is, the glass fiber tape is first wrapped, and then impregnated with epoxy resin by vacuum pressure, and becomes an insulating layer after curing. The insulating layer is formed by tightly winding and wrapping 10-20 turns of 0.2-0.5mm glass fiber tape insulating tape, has good insulating performance, and can prevent side flashover of the metal oxide resistance sheet. After vacuum pressure is used to add epoxy resin, the adhesion of the insulating tape is enhanced, there is no internal air bubble, the insulation performance is improved, and the metal oxide resistor sheet is well fixed.
所述金属氧化物电阻片组包括多个依次套设于芯棒上且相互紧贴的金属氧化物电阻片,所述金属氧化物电阻片组一般采用7-10个金属氧化物电阻片串联,所述金属氧化物电阻片之间加入了金属铝片。所述金属铝片可以有效提升金属氧化物电阻片接触面的导电性能,在装备过程中,对金属氧化物电阻片的压接起到缓冲作用,防止金属氧化物电阻片出现压接损伤。The metal oxide resistor group includes a plurality of metal oxide resistors that are sequentially sleeved on the mandrel and closely attached to each other. The metal oxide resistor group generally adopts 7-10 metal oxide resistors in series, Metal aluminum sheets are added between the metal oxide resistance sheets. The metal aluminum sheet can effectively improve the conductivity of the contact surface of the metal oxide resistor, and during the equipment process, it can buffer the crimping of the metal oxide resistor and prevent the metal oxide resistor from crimping damage.
所述下导电垫块、绝缘垫块、中间导电垫块、金属氧化物电阻片、金属铝片和上导电垫块均为中间具有通孔的圆盘结构。The lower conductive spacer, the insulating spacer, the middle conductive spacer, the metal oxide resistance sheet, the metal aluminum sheet and the upper conductive spacer all have a disc structure with a through hole in the middle.
所述绝缘伞套为高温硫化硅橡胶制件,硅橡胶为憎水性材料,可有效防止污闪发生。The insulating umbrella cover is made of high-temperature vulcanized silicone rubber, and the silicone rubber is a hydrophobic material, which can effectively prevent pollution flashover.
与现有技术相比,本发明的优点在于:Compared with the prior art, the present invention has the advantages of:
1)本发明用于10kV输电线路的多功能防灾害绝缘子具有良好的防雷、冰、暴雨、污秽、鸟粪等多种灾害性能,在线路正常运行时,该复合绝缘子发挥普通绝缘子的支撑固定兼绝缘作用,且大部分工作电压由绝缘垫块承担,金属氧化物阀片老化过程显著减弱,寿命大大延长;1) The multi-functional disaster-proof insulator used for 10kV transmission lines of the present invention has good performance against lightning, ice, rainstorm, pollution, bird droppings and other disasters. It also has the function of insulation, and most of the working voltage is borne by the insulating pad, the aging process of the metal oxide valve plate is significantly weakened, and the service life is greatly extended;
2)由于绝缘垫块的隔离作用,即使金属氧化物阀片劣化,也不影响线路正常运行;2) Due to the isolation effect of the insulating pad, even if the metal oxide valve plate deteriorates, it will not affect the normal operation of the line;
3)当线路遭受雷击产生过电压时,金属氧化物电阻片的非线性电阻特性,起到钳制过电压的作用,防止绝缘子的外绝缘闪络,从而避免线路雷击跳闸;3) When the line is struck by lightning to generate overvoltage, the non-linear resistance characteristics of the metal oxide resistor play a role in clamping the overvoltage, preventing the external insulation flashover of the insulator, thereby avoiding the tripping of the line by lightning;
4)金属氧化物电阻片还限制了雷电流大小,减小电流发热量,从而避免雷击断线;4) The metal oxide resistor also limits the size of the lightning current and reduces the heat generated by the current, thereby avoiding disconnection caused by lightning;
5)金属氧化物电阻片之间加入了金属铝片,金属铝片可以有效提升金属氧化物电阻片接触面的导电性能,在装备过程中,对金属氧化物电阻片的压接起到缓冲作用,防止金属氧化物电阻片出现压接损伤;5) A metal aluminum sheet is added between the metal oxide resistors, which can effectively improve the conductivity of the contact surface of the metal oxide resistor, and play a buffer role in the crimping of the metal oxide resistor during the equipment process , to prevent crimping damage of metal oxide resistors;
6)雷电过电压下,在圆弧型线槽金具、向上弯曲棒型放电电极之间发生空气击穿,消除了放电电弧对绝缘子表面绝缘材料的烧灼,延长绝缘子的使用寿命;6) Under lightning overvoltage, air breakdown occurs between the arc-shaped wire groove fittings and the upward-bending rod-shaped discharge electrode, which eliminates the burning of the insulating material on the surface of the insulator by the discharge arc and prolongs the service life of the insulator;
7)圆弧型线槽金具的设计可以有效防止放电间隙和下部伞群在覆冰、暴雨、鸟粪、树枝掉落等情况下出现桥接,有效地提高了绝缘子运行的稳定性;7) The design of the arc-shaped wire slot fittings can effectively prevent the discharge gap and the lower umbrella group from bridging under the conditions of ice coating, heavy rain, bird droppings, tree branches falling, etc., and effectively improve the stability of the insulator operation;
8)硅橡胶材料绝缘套、绝缘胶和采用真空压力浸渍环氧树脂的玻璃纤维带的应用有效地提高了绝缘子的绝缘性能,防止外部沿面和内部金属氧化物电阻片侧面出现闪络现象;相比较,201510376532.X绝缘带未采用真空压力浸渍,内部气泡的存在会导致局部放电的发生,绝缘性能加剧恶化;8) The application of silicone rubber material insulating sleeve, insulating glue and glass fiber tape impregnated with vacuum pressure epoxy resin effectively improves the insulating performance of the insulator and prevents flashover on the outer surface and the side of the inner metal oxide resistance sheet; In comparison, the insulation tape of 201510376532.X is not impregnated with vacuum pressure, the existence of internal air bubbles will lead to the occurrence of partial discharge, and the insulation performance will be exacerbated and deteriorated;
9)该复合绝缘子替换原有普通绝缘子,可同时实现10kV线路的防雷和防冰闪功能,并兼顾防暴雨、鸟粪、污秽、树枝掉落的功能,而且安装简便,不需改变杆塔结构,便于对现有输电线路进行改造,可大量节省配网线路建设投资。9) The composite insulator replaces the original ordinary insulator, which can realize the lightning protection and anti-ice flashing functions of the 10kV line at the same time, and take into account the functions of preventing heavy rain, bird droppings, pollution, and falling branches, and is easy to install without changing the tower structure , It is convenient to transform the existing transmission lines, and can save a lot of investment in the construction of distribution network lines.
附图说明Description of drawings
图1为本发明用于10kV输电线路的多功能防灾害绝缘子的剖视结构示意图;Fig. 1 is the cross-sectional structure schematic diagram of the multifunctional disaster prevention insulator that the present invention is used for 10kV transmission line;
图例说明:1、圆弧型线槽金具;2、绝缘伞套;21、伞裙;3、芯棒;4、钢脚金具;5、向上弯曲的棒型放电电极;51、向上弯曲的电极棒;52、螺杆;6、绝缘套;7、密封绝缘胶;8、螺帽;9、金属氧化物电阻片组;91、金属氧化物电阻片;10、金属铝片;11、上导电垫块;12、绝缘垫块;13、中间导电垫块;14、下导电垫块;15、绝缘层。Legend: 1. Arc-shaped wire groove fittings; 2. Insulating shed; 21. Shed; 3. Mandrel; 4. Steel foot fittings; 5. Upward-bending rod-shaped discharge electrodes; 51. Upward-bending electrodes Rod; 52, screw; 6, insulating sleeve; 7, sealing insulating glue; 8, nut; 9, metal oxide resistance sheet group; 91, metal oxide resistance sheet; 10, metal aluminum sheet; 11, upper conductive pad block; 12, insulating pad; 13, middle conductive pad; 14, lower conductive pad; 15, insulating layer.
具体实施方式detailed description
以下结合附图和具体实施例对本发明作进一步详细说明。The present invention will be described in further detail below in conjunction with the accompanying drawings and specific embodiments.
如图1所示,本发明用于10kV输电线路的多功能防灾害绝缘子,包括圆弧型线槽金具1和向上弯曲的棒型放电电极5、复合绝缘子组件、绝缘伞套2、芯棒3、钢脚金具4,复合绝缘子组件包括依次套设于芯棒3上且相互紧贴的上导电垫块11、绝缘垫块12、中间导电垫块13、金属氧化物电阻片组9、金属铝片10和下导电垫块14,金属氧化物电阻片组9包括多个依次套设于芯棒3上且相互紧贴的金属氧化物电阻片91,金属氧化物电阻片91之间为金属铝片10。绝缘伞套2包裹于复合绝缘子组件外部,复合绝缘子组件与绝缘伞套2之间设有绝缘层15,圆弧型线槽金具1贯穿绝缘伞套2与上导电垫块11螺纹连接,钢脚金具4贯穿绝缘伞套2与下导电垫块14螺纹连接,芯棒3的两端分别与圆弧型线槽金具1和向钢脚金具4相接,中间导电垫块13连接有一对对称设置在绝缘子两侧且贯穿伸出至绝缘伞套2外部的向上弯曲的棒型放电电极5,圆弧型线槽金具1和向上弯曲的棒型放电电极5之间留有空气间隙。As shown in Figure 1, the multifunctional disaster-proof insulator used for 10kV transmission lines of the present invention includes arc-shaped wire slot fittings 1 and upwardly bent rod-shaped discharge electrodes 5, composite insulator components, insulating umbrella sleeves 2, and mandrels 3 , steel foot fittings 4, the composite insulator assembly includes an upper conductive spacer 11, an insulating spacer 12, an intermediate conductive spacer 13, a metal oxide resistor group 9, a metal aluminum sheet 10 and the lower conductive pad 14, the metal oxide resistor sheet group 9 includes a plurality of metal oxide resistor sheets 91 that are sequentially sleeved on the mandrel 3 and are closely attached to each other, and the metal oxide resistor sheets 91 are made of metal aluminum slice 10. The insulating umbrella cover 2 is wrapped on the outside of the composite insulator assembly. An insulating layer 15 is provided between the composite insulator assembly and the insulating umbrella cover 2. The arc-shaped wire groove fitting 1 runs through the insulating umbrella cover 2 and is screwed to the upper conductive pad 11. The steel foot Fitting 4 runs through the insulating umbrella cover 2 and is threadedly connected to the lower conductive pad 14. The two ends of the mandrel 3 are respectively connected to the arc-shaped wire groove fitting 1 and the steel foot fitting 4. The middle conductive pad 13 is connected with a pair of symmetrically arranged On both sides of the insulator and through the upwardly bent rod-shaped discharge electrodes 5 protruding to the outside of the insulating sheath 2 , there is an air gap between the arc-shaped wire groove fittings 1 and the upwardly curved rod-shaped discharge electrodes 5 .
本实施例中,绝缘层15由绝缘带紧密缠绕包裹于复合绝缘子组件外部形成,绝缘带为浸环氧树脂的玻璃纤维带。绝缘层由10-20圈0.2-0.5mm的玻璃纤维带的绝缘带紧密缠绕包裹而成,具有良好的绝缘性能,可防止金属氧化物电阻片出现侧面闪络。采用真空压力加入环氧树脂后,绝缘带粘连性增强,无内部气泡,绝缘性能上升,并且对金属氧化物电阻片91起到很好的固定作用。In this embodiment, the insulating layer 15 is formed by tightly wrapping an insulating tape on the outside of the composite insulator assembly, and the insulating tape is a glass fiber tape impregnated with epoxy resin. The insulation layer is tightly wound and wrapped with 10-20 turns of 0.2-0.5mm glass fiber tape insulation tape, which has good insulation performance and can prevent side flashover of metal oxide resistors. After the epoxy resin is added under vacuum pressure, the adhesion of the insulating tape is enhanced, there is no internal air bubble, the insulating performance is improved, and the metal oxide resistance sheet 91 is well fixed.
本实施例中,向上弯曲的棒型放电电极5包括向上弯曲的电极棒51和螺杆52,螺杆52为钢制螺杆,螺杆52一端贯穿伸入至中间导电垫块13的内部,螺杆52另一端伸出绝缘伞套2外部与向上弯曲的电极棒51螺纹连接。制造时,先将螺杆52安装在中间导电垫块13的径向孔中,再将上导电垫块11、绝缘垫块12、中间导电垫块13、金属氧化物电阻片91、金属铝片10、下导电垫块14沿轴向依次排列并预压紧,之后用绝缘带紧密缠绕包裹成一个整体。钢脚金具4上螺纹连接有螺帽8,用于在绝缘子安装时使用,该螺帽8为市售的不锈钢螺帽,其与钢脚金具4配套。In this embodiment, the upwardly curved rod-shaped discharge electrode 5 includes an upwardly curved electrode rod 51 and a screw 52. The screw 52 is a steel screw. Stretch out the outside of the insulating umbrella cover 2 and be screwed with the upwardly bent electrode rod 51 . During manufacture, the screw rod 52 is first installed in the radial hole of the middle conductive spacer 13, and then the upper conductive spacer 11, the insulating spacer 12, the middle conductive spacer 13, the metal oxide resistance sheet 91, the metal aluminum sheet 10 , and the lower conductive pads 14 are arranged in sequence along the axial direction and pre-compressed, and then wrapped tightly with insulating tape to form a whole. The steel leg fitting 4 is threadedly connected with a nut 8 for use when installing an insulator. The nut 8 is a commercially available stainless steel nut, which is matched with the steel leg fitting 4 .
上述向上弯曲的电极棒51的外部套设有绝缘套6,向上弯曲的电极棒51连接螺杆52的一端与绝缘伞套2相接并于交界处涂有密封绝缘胶7,可防止潮气侵入绝缘子内部;密封绝缘胶7与向上弯曲的电极棒51表面覆盖的绝缘套6可延长复合绝缘子下半段的爬电距离,保证其外绝缘水平。The above-mentioned upwardly curved electrode rod 51 is covered with an insulating sleeve 6, and one end of the upwardly curved electrode rod 51 connecting screw 52 is connected to the insulating umbrella cover 2 and is coated with sealing insulating glue 7 at the junction, which can prevent moisture from intruding into the insulator Inside: the sealing insulating glue 7 and the insulating sleeve 6 covered on the surface of the upwardly bent electrode rod 51 can extend the creepage distance of the lower half of the composite insulator and ensure its external insulation level.
本实施例中,圆弧型线槽金具1和钢脚金具4均设有压接槽,芯棒3的两端分别压接于圆弧型线槽金具1和钢脚金具4的压接槽中,由于圆弧型线槽金具1和钢脚金具4牢固压接在芯棒3的两端,在支撑固定输电导线时,能够保证足够的机械负荷承载能力。In this embodiment, both the arc-shaped wire groove fitting 1 and the steel-leg fitting 4 are provided with crimping grooves, and the two ends of the mandrel 3 are respectively crimped in the crimping grooves of the arc-shaped wire groove fitting 1 and the steel-leg fitting 4 Among them, since the arc-shaped wire groove fitting 1 and the steel foot fitting 4 are firmly crimped on both ends of the mandrel 3, sufficient mechanical load bearing capacity can be ensured when supporting and fixing the transmission wire.
本实施例中,上导电垫块11、绝缘垫块12、中间导电垫块13、金属氧化物电阻片91、金属铝片10和下导电垫块14均为中间具有通孔的圆盘结构。圆弧型线槽金具1为钢制加工件,钢脚金具4可采用市售的钢脚金具;所述圆弧型线槽金具半径为150-250mm,向外延伸的金属厚度为2mm,可降低下部的绝缘子伞套受到暴雨、覆冰、树枝掉落、鸟粪积累等影响,有效的提高了绝缘子的绝缘性能。In this embodiment, the upper conductive spacer 11 , the insulating spacer 12 , the middle conductive spacer 13 , the metal oxide resistor 91 , the metal aluminum sheet 10 and the lower conductive spacer 14 are all disc structures with through holes in the middle. The arc-shaped wire groove fitting 1 is a steel processing part, and the steel-leg fitting 4 can be a commercially available steel-foot fitting; Reduce the influence of the lower insulator umbrella cover from heavy rain, icing, falling branches, accumulation of bird droppings, etc., and effectively improve the insulation performance of the insulator.
本实施例中,芯棒3采用市售的环氧玻璃纤维引拔棒,绝缘伞套2为高温硫化硅橡胶制件,高温硫化硅橡胶由甲基乙烯基硅橡胶添加配合剂制作,在专门设计的模具中高温硫化而成。金属氧化物电阻片91可采用市售的圆环形氧化锌电阻片,上导电垫块11、中间导电垫块13、金属铝片10和下导电垫块14为定制的圆环形铝质加工件,绝缘垫块12为圆环形环氧玻璃纤维加工件。金属铝片厚度为1-2mm,可以提升金属氧化物电阻片接触面的导电性能,并且对装备过程中金属氧化物电阻片的压接起到缓冲作用。In this embodiment, the mandrel 3 adopts commercially available epoxy glass fiber drawing rod, and the insulating umbrella cover 2 is made of high-temperature vulcanized silicone rubber. The high-temperature vulcanized silicone rubber is made of methyl vinyl silicone rubber with compounding agent. It is vulcanized at high temperature in the designed mold. The metal oxide resistance sheet 91 can be a commercially available annular zinc oxide resistance sheet, and the upper conductive pad 11, the middle conductive pad 13, the metal aluminum sheet 10 and the lower conductive pad 14 are custom-made annular aluminum processing Parts, the insulating spacer 12 is a ring-shaped epoxy glass fiber processing part. The thickness of the metal aluminum sheet is 1-2mm, which can improve the conductivity of the contact surface of the metal oxide resistor, and play a buffer role in the crimping of the metal oxide resistor during the equipment process.
本实施例中,向上弯曲的棒型放电电极5的向上弯曲的电极棒51为钢制加工件,绝缘套6为高温硫化硅橡胶制件,密封绝缘胶7为室温硫化硅橡胶,硅橡胶材料耐腐蚀、抗污能力强并易与绝缘伞套材料结合,有效的增大了绝缘子的沿面闪络水平。In this embodiment, the upwardly curved electrode rod 51 of the upwardly curved rod-shaped discharge electrode 5 is a steel processing part, the insulating sleeve 6 is a high-temperature vulcanized silicone rubber product, and the sealing insulating glue 7 is room temperature vulcanized silicone rubber. Silicone rubber material Corrosion resistance, strong anti-fouling ability and easy to combine with insulating shed material, effectively increasing the flashover level of the insulator along the surface.
本实施例中,绝缘伞套2设有间隔布置的伞裙21,沿由上而下方向,前两个伞裙伞径依次减小,后三个伞裙伞经依次减少,绝缘伞套2整体伸出长度尺寸大小均小于圆弧型线槽金具1和向上弯曲的棒型放电电极5的伸出尺寸。当遇到雨雪冰冻天气时,圆弧型线槽金具1、向上弯曲的棒型放电电极5和上方的大伞裙21都对下方的中、小伞裙21起到良好的遮蔽作用,并且结冰情况下圆弧型线槽金具1和向上弯曲的棒型放电电极5之间的空气间隙不会出现冰凌桥接连接现象,间隙距离不会由于电极结冰而出现明显缩短的现象,有效的防止空气间隙误击穿和绝缘子外绝缘水平下降。In this embodiment, the insulating shed 2 is provided with sheds 21 arranged at intervals. Along the direction from top to bottom, the diameters of the first two sheds decrease sequentially, and the diameters of the last three sheds decrease successively. The insulating sheds 2 The overall protruding length and size are smaller than the protruding dimensions of the arc-shaped slot fitting 1 and the upwardly bent rod-shaped discharge electrode 5 . When encountering rain, snow and freezing weather, the arc-shaped wire groove fittings 1, the upwardly curved rod-shaped discharge electrode 5 and the large umbrella skirt 21 above all play a good shielding effect on the middle and small umbrella skirts 21 below, and In the case of icing, the air gap between the arc-shaped wire slot fitting 1 and the upward-curved rod-shaped discharge electrode 5 will not appear to be connected by ice bridging, and the gap distance will not be significantly shortened due to the freezing of the electrodes, which is effective. Prevent the false breakdown of the air gap and the drop of the outer insulation level of the insulator.
本发明用于10kV输电线路的多功能防灾害绝缘子应用到输电线路时,将其安装在杆塔上用于支撑固定输电导线,当线路正常运行时,该复合绝缘子发挥普通绝缘子的作用,支撑固定输电导线并使导线与地之间保持良好的绝缘,线路工作电压的大部分由绝缘垫块12承担;在雷暴天气,遇有落雷直击杆塔或导线,或雷击线路附近地面,所引起的直击过电压或感应过电压施加在该复合绝缘子上时,过电压使圆弧型线槽金具1、向上弯曲的棒型放电电极5之间的空气间隙击穿,过电压施加在金属氧化物电阻片91上,金属氧化物电阻片91的非线性电阻特性起作用,对过电压起到钳制作用,从而保护整支复合绝缘子免于外绝缘闪络,避免引起线路跳闸事故。该复合绝缘子经试制试用被证明防雷与防冰效果良好,并兼顾防暴雨、鸟粪积累、树枝掉落等功能,完全能够满足10kV输电线路防灾害的设计要求。When the multifunctional disaster-prevention insulator for 10kV transmission line of the present invention is applied to the transmission line, it is installed on the tower to support and fix the transmission wire. When the line is in normal operation, the composite insulator plays the role of an ordinary insulator to support and fix the power transmission The lead wire and keep good insulation between the lead wire and the ground, and most of the working voltage of the line is borne by the insulating spacer 12; in thunderstorm weather, when a lightning strikes the tower or the wire directly, or the lightning strikes the ground near the line, the direct strike overvoltage caused Or when the induced overvoltage is applied to the composite insulator, the overvoltage will cause the air gap between the arc-shaped slot fitting 1 and the upwardly bent rod-shaped discharge electrode 5 to break down, and the overvoltage will be applied to the metal oxide resistance sheet 91 , the non-linear resistance characteristic of the metal oxide resistor sheet 91 plays a role in clamping the overvoltage, thereby protecting the whole composite insulator from external insulation flashover and avoiding line tripping accidents. The composite insulator has been proved to have good lightning protection and anti-icing effects through trial production and trial production. It also takes into account the functions of preventing heavy rain, accumulation of bird droppings, and falling branches. It can fully meet the design requirements for disaster prevention of 10kV transmission lines.
以上所述仅是本发明的优选实施方式,本发明的保护范围并不仅局限于上述实施例。对于本技术领域的技术人员来说,在不脱离本发明技术构思前提下所得到的改进和变换也应视为本发明的保护范围。The above descriptions are only preferred implementations of the present invention, and the scope of protection of the present invention is not limited to the above examples. For those skilled in the art, improvements and transformations obtained without departing from the technical concept of the present invention should also be regarded as the protection scope of the present invention.
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| CN111554460B (en) * | 2020-05-25 | 2021-08-24 | 湖南省湘电试研技术有限公司 | Insulator for preventing lightning breakage and personal electric shock |
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Application publication date: 20161109 |