CN215577109U

CN215577109U - Real standard system of medicament filling automated production

Info

Publication number: CN215577109U
Application number: CN202121773487.9U
Authority: CN
Inventors: 胡国珍; 张凯; 周龙; 张润
Original assignee: Zhejiang Yimai Intelligent Equipment Co ltd
Current assignee: Zhejiang Yimai Intelligent Equipment Co ltd
Priority date: 2021-08-02
Filing date: 2021-08-02
Publication date: 2022-01-18
Anticipated expiration: 2031-08-02

Abstract

The utility model discloses a practical training system for automatic production of medicament filling, which comprises a medicament flow constant value mixing unit, a capping unit, a detecting and sorting unit, a finished product carrying unit and a finished product warehousing unit which are sequentially connected and respectively provided with an independent control system. Through the method of the medicament flow constant value mixing unit, the capping unit, the detecting and sorting unit, the finished product carrying unit and the finished product warehousing unit which are connected in sequence, the practical training is diversified and comprehensive, the flexible setting can be realized, and the practical training development is facilitated.

Description

Real standard system of medicament filling automated production

Technical Field

The utility model relates to the technical field of electromechanical teaching equipment, in particular to a medicament filling automatic production training system.

Background

With the rapid development of the industrialized era and scientific technology, the industrial 4.0 process is further accelerated, the teaching concept and industrial equipment are continuously updated and alternated, and aiming at professional teaching such as skill competition, electrician (technician) work identification, electromechanical integration, electrical automation, mechanical automation and the like, the traditional teaching equipment is difficult to satisfy teachers, and the defects of single traditional equipment, incomplete teaching content, poor practical operation property, insufficient flexibility and the like are not satisfactory; meanwhile, the traditional teaching equipment control system falls behind, the equipment cannot be modularly combined, and the electrical debugging and the mechanical adjustment are not fused with each other, so that flexible subject design research, effective teaching task organization and improvement of high-quality comprehensive capacity cannot be carried out.

SUMMERY OF THE UTILITY MODEL

In order to solve the technical problems, the utility model provides a method for enabling practical training to be various and comprehensive, being capable of being flexibly arranged and being beneficial to development of practical training through a medicament flow fixed value mixing unit, a capping unit, a detecting and sorting unit, a finished product carrying unit and a finished product warehousing unit which are sequentially connected.

In order to solve the technical problems, the utility model is realized by the following technical scheme:

a medicament filling automatic production training system comprises a medicament flow constant value mixing unit, a capping unit, a detecting and sorting unit, a finished product carrying unit and a finished product warehousing unit which are sequentially connected and respectively provided with an independent control system; the medicament flow fixed value mixing unit comprises a first frame body; a mixing component is arranged on the first frame body; the medicine bottle feeding mechanism comprises a vertically arranged bin and a push rod arranged at the bottom of the bin; the quantitative filling mechanism is connected with the mixing assembly through a quantitative pump; the conveying transmission assembly line is arranged below the medicament bottle feeding mechanism and the quantitative filling mechanism; the mixing assembly comprises a first water tank arranged at the bottom of the first frame body and a second water tank arranged at the upper part of the first frame body; a first pipeline and a second pipeline are arranged between the first water tank and the second water tank; the first pipeline is sequentially provided with a stop valve, a centrifugal pump, a pressure gauge and a flowmeter; the second pipeline is sequentially provided with a stop valve, a centrifugal pump, an analog quantity electric regulating valve and a flowmeter; and the second water tank is provided with a liquid level sensor and a temperature sensor arranged at the bottom of the second water tank. Due to the fact that the independent control systems are respectively arranged, the medicament flow constant value mixing unit, the capping and screw capping unit, the detecting and sorting unit, the finished product carrying unit and the finished product warehousing unit can be used independently, also can be used in a combined mode, are flexible and changeable, are beneficial to development of practical training, can be used for practical training separately, can also be used for practical training in a combined mode of two, three and the like, and are progressive, and the practical training effect is improved; the quantitative filling mechanism is connected with the mixing assembly through a constant delivery pump, the constant delivery pump can control the water filling amount at fixed time and can also control the water filling amount at fixed flow, and the filling is reliable; the conveying transmission assembly line is arranged at the bottoms of the medicament bottle feeding mechanism and the quantitative filling mechanism, so that the medicament bottles can be conveniently conveyed to carry out subsequent steps, the structure is simple, the use is convenient, and the development of practical training teaching is facilitated; the two-way pipeline connection through above-mentioned first pipeline and second pipeline between above-mentioned first water tank and the above-mentioned second water tank, and be equipped with press and analog quantity electrical control valve on first pipeline and the second pipeline respectively, be equipped with level sensor simultaneously on above-mentioned second water tank, can guarantee above-mentioned hybrid module internal pressure, liquid flow's is controllable, when can realizing medicament mixing process control, the closed-loop control of pipeline flow, two way flow ratio control, pipeline pressure closed-loop control, the stability of real teaching of instructing has been guaranteed to go on, service life is prolonged, and be equipped with temperature sensor bottom above-mentioned second water tank, can guarantee that liquid temperature is stable in above-mentioned hybrid module, realize liquid temperature closed-loop control.

Furthermore, the capping and screwing unit comprises a second frame body, a bottle cap feeding mechanism, a capping mechanism and a screwing mechanism which are arranged on the second frame body, and a transportation transmission assembly line arranged below the bottle cap feeding mechanism, the capping mechanism and the screwing mechanism. Above-mentioned medicament bottle is after the dress medicament, reaches above-mentioned bottle lid feeding mechanism below through above-mentioned transportation transmission assembly line and adds the lid operation, and the lid that above-mentioned adds is guaranteed through gland mechanism after stable, screws up through above-mentioned screw capping mechanism, simple structure, and convenient operation is favorable to the development of real teaching of instructing, and degree of automation is high.

Further, the detection sorting unit comprises a third frame body, a transportation transmission assembly line arranged on the third frame body, a color sensor arranged above the transportation transmission assembly line, a liquid level sensor and a rejecting assembly. Reasonable in design, through above-mentioned color sensor and above-mentioned liquid level sensor with the production process, the medicament is not up to standard, unqualified screening of dose, simple structure, the effect is showing.

Furthermore, the rejecting assembly comprises a material pushing cylinder arranged on one side of the transportation transmission assembly line and a rejecting platform arranged on the other side of the transportation transmission assembly line and matched with the material pushing cylinder. Unqualified products are pushed to the rejecting table through the material pushing cylinder for subsequent processing, and the material pushing cylinder is simple in structure and convenient to use.

Further, finished product handling unit includes the fourth support body, sets up first translation subassembly on the fourth support body, set up and be in last revolving cylinder of first translation subassembly, set up and be in the subassembly is snatched in last the revolving cylinder. Snatch through the aforesaid snatching the subassembly with the aforesaid qualified product of detection, rotate the required angle of next step under revolving cylinder's effect, move to the opposite side of above-mentioned fourth support body through above-mentioned first translation subassembly, place through the aforesaid snatchs the subassembly.

Furthermore, the grabbing assembly comprises a first air cylinder horizontally arranged on the rotary air cylinder, a second air cylinder vertically arranged at the driving end of the first air cylinder and a vacuum sucker arranged at the driving end of the second air cylinder. Simple structure and convenient use.

Further, finished product warehouse entry unit includes the fifth support body, set up in warehouse entry subassembly on the fifth support body and with the stereoscopic warehouse of warehouse entry subassembly looks adaptation. Simple structure and convenient use.

Further, the warehousing assembly comprises a second translation assembly arranged on the fifth frame body, a screw rod control mechanism vertically arranged on the second translation assembly, and a warehousing cylinder connected to the screw rod control mechanism in a sliding manner. Simple structure and convenient use.

Further, a heating rod is arranged at the bottom of the first water tank; the first support body is internally provided with an adjusting module matched with the heating rod. Can realize temperature closed-loop control and is convenient to use.

Further, the independent control system comprises a series S7-1200 host. The control system is novel and is beneficial to the development of practical training teaching.

Compared with the prior art, the utility model has the advantages that: through modular and open teaching, students can be randomly distributed on a platform, and can be randomly installed and designed according to different subjects, so that the defects that the whole structure of conventional automatic equipment is fixed and the practical training content cannot be flexibly established are overcome; the training is various and comprehensive, can be flexibly set and is beneficial to the development of the training.

Drawings

FIG. 1 is a three-dimensional schematic of the present invention.

Fig. 2 is a three-dimensional schematic diagram of the medicine flow fixed value mixing unit of the utility model.

Figure 3 is a three-dimensional schematic view of a capping unit of the present invention.

Fig. 4 is a three-dimensional schematic diagram of the detecting and sorting unit of the utility model.

FIG. 5 is a three-dimensional schematic view of a product handling unit according to the present invention.

Fig. 6 is a three-dimensional schematic diagram of a finished product warehousing unit according to the present invention.

FIG. 7 is a schematic view of a first tank connecting structure according to the present invention.

In the figure:

1. a medicine flow fixed value mixing unit; 2. a capping and screw-capping unit; 3. detecting a sorting unit; 4. a finished product carrying unit; 5. finished product warehousing units; 6. a first frame body; 7. a medicament bottle feeding mechanism; 8. a storage bin; 9. a push rod; 10. a quantitative filling mechanism; 11. a constant delivery pump; 12. a transport transmission assembly line; 13. a first water tank; 14. A second water tank; 15. a first pipeline; 16. a second pipeline; 17. a stop valve; 18. a centrifugal pump; 19. a pressure gauge; 20. a flow meter; 21. analog quantity electric regulating valve; 22. a liquid level sensor; 23. a temperature sensor; 24. a second frame body; 25. a bottle cap feeding mechanism; 26. a capping mechanism; 27. a cap screwing mechanism; 28. a third frame body; 29. a color sensor; 30. a liquid level sensor; 31. a material pushing cylinder; 32. a rejection station; 33. a fourth frame body; 34. a first translation assembly; 35. a rotating cylinder; 36. a first cylinder; 37. a second cylinder; 38. A vacuum chuck; 39. a fifth frame body; 40. a stereoscopic warehouse; 41. a second translation assembly; 42. a screw control mechanism; 43. a warehousing cylinder; 44. the rod is heated.

Detailed Description

Reference will now be made in detail to embodiments of the present invention, examples of which are illustrated in the accompanying drawings. The embodiments described below with reference to the drawings are illustrative and intended to be illustrative of the utility model and are not to be construed as limiting the utility model.

In the description of the present invention, it is to be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", etc. indicate orientations or positional relationships based on those shown in the drawings, and are used merely for convenience of description and for simplicity of description, and do not indicate or imply that the device or element so referred to must have a particular orientation, be constructed in a particular orientation, and be operated, and thus should not be considered as limiting the present invention.

Furthermore, the terms "first", "second" and "first" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include at least one such feature. In the description of the present invention, "a plurality" means at least two, e.g., two, three, etc., unless specifically limited otherwise.

In the present invention, unless otherwise expressly stated or limited, the terms "mounted," "connected," "secured," and the like are to be construed broadly and can, for example, be fixedly connected, detachably connected, or integrally formed; may be mechanically coupled, may be electrically coupled or may be in communication with each other; they may be directly connected or indirectly connected through intervening media, or they may be connected internally or in any other suitable relationship, unless expressly stated otherwise. The specific meanings of the above terms in the present invention can be understood by those skilled in the art according to specific situations.

In the following embodiments, the independent control system includes a series S7-1200 host. The control system is novel, is beneficial to the development of practical training teaching, is not limited to the practical training teaching, and is not repeated.

Referring to fig. 1-7, the embodiment of the practical training system for automatic medicament filling production according to the present invention includes a medicament flow constant value mixing unit 1, a capping unit 2, a detecting and sorting unit 3, a finished product handling unit 4, and a finished product warehousing unit 5, which are sequentially connected and respectively provided with an independent control system; the medicine flow fixed value mixing unit 1 comprises a first frame body 6; the first frame body 6 is provided with a mixing assembly, a medicament bottle feeding mechanism 7, a quantitative filling mechanism 10 and a transportation transmission assembly line 12, wherein the medicament bottle feeding mechanism 7 comprises a vertically arranged bin 8 and a push rod 9 arranged at the bottom of the bin 8; the quantitative filling mechanism 10 is connected with the mixing assembly through a quantitative pump 11; the transportation transmission assembly line 12 is arranged below the medicine bottle feeding mechanism 7 and the quantitative filling mechanism 10; wherein, the mixing assembly comprises a first water tank 13 arranged at the bottom of the first frame body 6 and a second water tank 14 arranged at the upper part of the first frame body 6; a first pipeline 15 and a second pipeline 16 are arranged between the first water tank 13 and the second water tank 14; the first pipeline 15 is sequentially provided with a stop valve 17, a centrifugal pump 18, a pressure gauge 19 and a flow meter 20; the second pipeline 16 is sequentially provided with a stop valve 17, a centrifugal pump 18, an analog quantity electric regulating valve 21 and a flowmeter 20; the second tank 14 is provided with a liquid level sensor 22 and a temperature sensor 23 disposed at the bottom of the second tank 14. Because the independent control systems are respectively arranged, the reagent flow fixed value mixing unit 1, the capping and screw capping unit 2, the detecting and sorting unit 3, the finished product carrying unit 4 and the finished product warehousing unit 5 can be used independently or in combination, are flexible and changeable, are beneficial to development of practical training, can be used for practical training separately or in combination of two or three, and the like, and are progressive, so that the practical training effect is improved; the medicine bottle feeding mechanism 7 comprises a vertically arranged bin 8 and a push rod 9 arranged at the bottom of the bin 8, the feeding is simple and practical, the structure is simple, the operation principle can be understood better, the practical training effect is good, the quantitative filling mechanism 10 is connected with the mixing assembly through a quantitative pump 11, the quantitative pump 11 can control the water filling amount at regular time, the water filling amount can also be controlled at constant flow, and the filling is reliable; the conveying transmission assembly line 12 is arranged at the bottoms of the medicament bottle feeding mechanism 7 and the quantitative filling mechanism 10, so that the medicament bottles can be conveniently conveyed for subsequent steps, the structure is simple, the use is convenient, and the development of practical training teaching is facilitated; the first water tank 13 and the second water tank 14 are connected through the first pipeline 15 and the second pipeline 16, the first pipeline 15 and the second pipeline 16 are respectively provided with a press machine and an analog quantity electric regulating valve 21, meanwhile, the second water tank 14 is provided with a liquid level sensor 22, the internal pressure of the mixing assembly and the controllability of liquid flow can be guaranteed, when the control of a medicament mixing process can be realized, the closed-loop control of pipeline flow is realized, the control of the ratio of two pipelines and flow rate is realized, the closed-loop control of pipeline pressure is realized, the stable operation of practical teaching is guaranteed, the service life is prolonged, the bottom of the second water tank 14 is provided with a temperature sensor 23, the stable temperature of liquid in the mixing assembly can be guaranteed, and the closed-loop control of liquid temperature is realized.

Referring to fig. 1 to 7, embodiments of a practical training system for automatic medicament filling production according to the present invention are shown, in which the basic portions are the same as those of the above embodiments, and are not described herein again. In this embodiment, the capping and screw-capping unit 2 includes a second frame 24, a bottle cap feeding mechanism 25, a capping mechanism 26, a screw-capping mechanism 27 disposed on the second frame 24, and a conveying transmission line 12 disposed below the bottle cap feeding mechanism 25, the capping mechanism 26, and the screw-capping mechanism 27. After the medicament bottles are filled with medicaments, the medicament bottles are conveyed to the position below the bottle cap feeding mechanism 25 through the conveying transmission assembly line 12 to be capped, the capped caps are ensured to be stable through the capping mechanism 26, and then the capped caps are screwed down through the screwing mechanism 27, so that the structure is simple, the operation is convenient, the development of practical training teaching is facilitated, and the automation degree is high; the detecting and sorting unit 3 includes a third frame 28, a transport transmission line 12 disposed on the third frame 28, a color sensor 29 disposed above the transport transmission line 12, a liquid level sensor 30, and a rejecting assembly. The design is reasonable, the color sensor 29 and the liquid level sensor 30 screen out unqualified medicines which do not reach the standard in the production process, the structure is simple, and the effect is obvious; the removing assembly comprises a material pushing cylinder 31 arranged on one side of the transportation transmission assembly line 12 and a removing table 32 arranged on the other side of the transportation transmission assembly line 12 and matched with the material pushing cylinder 31. Unqualified products are pushed onto the removing table 32 through the material pushing cylinder 31 for subsequent treatment, and the device is simple in structure and convenient to use; the product carrying unit 4 includes a fourth frame 33, a first translating unit 34 disposed on the fourth frame 33, a rotary cylinder 35 disposed on the first translating unit 34, and a gripping unit disposed on the rotary cylinder 35. Grabbing the qualified product by the grabbing assembly, rotating to the angle required by the next step under the action of the rotary cylinder 35, moving to the other side of the fourth frame body 33 through the first translation assembly 34, and placing the qualified product by the grabbing assembly; the gripping assembly includes a first cylinder 36 horizontally disposed on the rotary cylinder 35, a second cylinder 37 vertically disposed at a driving end of the first cylinder 36, and a vacuum chuck 38 disposed at a driving end of the second cylinder 37. The structure is simple and the use is convenient; the finished product warehousing unit 5 includes a fifth rack 39, a warehousing assembly disposed on the fifth rack 39, and a stereoscopic warehouse 40 adapted to the warehousing assembly. The structure is simple and the use is convenient; the warehousing assembly comprises a second translation assembly 41 arranged on the fifth frame body 39, a screw rod control mechanism 42 vertically arranged on the second translation assembly 41 and a warehousing cylinder 43 connected to the screw rod control mechanism 42 in a sliding manner, and the structure is simple and the use is convenient; a heating rod 44 is arranged at the bottom of the first water tank 13; above-mentioned first support body 6 is inside to be equipped with the adjusting module of above-mentioned heating rod 44 looks adaptation, can realize temperature closed-loop control, convenient to use.

The above description is only an embodiment of the present invention, but the technical features of the present invention are not limited thereto, and any changes or modifications within the technical field of the present invention by those skilled in the art are covered by the claims of the present invention.

Claims

1. The utility model provides a real standard system of medicament filling automated production which characterized in that: the system comprises a medicament flow fixed value mixing unit, a capping unit, a detecting and sorting unit, a finished product carrying unit and a finished product warehousing unit which are sequentially connected and respectively provided with an independent control system; the medicament flow fixed value mixing unit comprises a first frame body; the first frame body is provided with

A mixing assembly;

the medicine bottle feeding mechanism comprises a vertically arranged bin and a push rod arranged at the bottom of the bin;

the quantitative filling mechanism is connected with the mixing assembly through a quantitative pump;

the conveying transmission assembly line is arranged below the medicament bottle feeding mechanism and the quantitative filling mechanism;

the mixing assembly comprises a first water tank arranged at the bottom of the first frame body and a second water tank arranged at the upper part of the first frame body; a first pipeline and a second pipeline are arranged between the first water tank and the second water tank; the first pipeline is sequentially provided with a stop valve, a centrifugal pump, a pressure gauge and a flowmeter; the second pipeline is sequentially provided with a stop valve, a centrifugal pump, an analog quantity electric regulating valve and a flowmeter; and the second water tank is provided with a liquid level sensor and a temperature sensor arranged at the bottom of the second water tank.

2. The medicament filling automatic production training system according to claim 1, characterized in that: the capping and screwing unit comprises a second frame body, a bottle cap feeding mechanism, a capping mechanism and a screwing mechanism which are arranged on the second frame body, and a transportation transmission assembly line arranged below the bottle cap feeding mechanism, the capping mechanism and the screwing mechanism.

3. The automatic production training system for medicament filling according to claim 1 or 2, characterized in that: the detection sorting unit comprises a third frame body, a transportation transmission assembly line arranged on the third frame body, a color sensor arranged above the transportation transmission assembly line, a liquid level sensor and a rejecting assembly.

4. The medicament filling automatic production training system according to claim 3, characterized in that: the removing assembly comprises a material pushing cylinder arranged on one side of the transportation transmission assembly line and a removing platform arranged on the other side of the transportation transmission assembly line and matched with the material pushing cylinder.

5. The automatic production training system for medicament filling according to claim 1 or 2, characterized in that: finished product handling unit includes the fourth support body, sets up first translation subassembly on the fourth support body, set up and be in last revolving cylinder of first translation subassembly, set up and be in last the subassembly that snatchs of revolving cylinder.

6. The medicament filling automatic production training system according to claim 5, characterized in that: the grabbing assembly comprises a first air cylinder, a second air cylinder and a vacuum sucker, wherein the first air cylinder is horizontally arranged on the rotary air cylinder, the second air cylinder is vertically arranged at the driving end of the first air cylinder, and the vacuum sucker is arranged at the driving end of the second air cylinder.

7. The automatic production training system for medicament filling according to claim 1 or 2, characterized in that: the finished product warehousing unit comprises a fifth frame body, a warehousing assembly arranged on the fifth frame body and a stereoscopic warehouse matched with the warehousing assembly.

8. The medicament filling automatic production training system according to claim 7, characterized in that: the warehousing assembly comprises a second translation assembly arranged on the fifth frame body, a screw rod control mechanism vertically arranged on the second translation assembly and a warehousing cylinder connected to the screw rod control mechanism in a sliding mode.

9. The automatic production training system for medicament filling according to claim 1 or 2, characterized in that: a heating rod is arranged at the bottom of the first water tank; the first support body is internally provided with an adjusting module matched with the heating rod.

10. The automatic production training system for medicament filling according to claim 1 or 2, characterized in that: the independent control system comprises a series S7-1200 host.