CN215571604U

CN215571604U - Rail type blank drying room

Info

Publication number: CN215571604U
Application number: CN202121894184.2U
Authority: CN
Inventors: 王军
Original assignee: Guangzhou Xintao Machinery Manufacturing Co ltd
Current assignee: Guangzhou Xintao Machinery Manufacturing Co ltd
Priority date: 2021-08-13
Filing date: 2021-08-13
Publication date: 2022-01-18
Anticipated expiration: 2031-08-13

Abstract

The utility model discloses a rail type blank drying room, which comprises: can drive the annular orbit that the base car moved ahead, annular orbit has set gradually into base district, predrying zone, drying zone, gets the base district along the direction of advance, and annular orbit's both ends are longitudinal connection's turn to track, advance the base district to include: the blank feeding rail is longitudinally connected with the annular rail, and blank feeders used for placing blanks onto the blank vehicle are arranged on two sides of the blank feeding rail; get base district and include: and the blank taking rail is longitudinally connected with the annular rail, and blank taking devices for taking out the blank bodies from the blank vehicle are arranged on two sides of the blank taking rail. Because the annular track is adopted to create a continuous environment for the whole drying process of the green body, the green body sequentially passes through the green body feeding area, the turning track, the pre-drying area, the turning track and the drying area and is taken out through the green body taking area, a large amount of unnecessary manpower and material resources are reduced in the whole process of automation, the production efficiency is improved, and the damage rate of the green body can be reduced.

Description

Rail type blank drying room

Technical Field

The utility model relates to the field of ceramic preparation equipment, in particular to a rail type blank drying room.

Background

The blank drying room that is using now is single independent drying room, can not realize the continuous drying of blank, the blank does not have automatic transport from the shaping production line to blank drying room, the blank needs the manual work to load on the blank car from the shaping production line, the blank car needs the manual work to send the blank drying room to, the blank accomplishes the drying back in the drying room, the blank car that is equipped with the blank needs the manual work to pull out the loading from the drying room, each commodity circulation flow of blank drying relies on the manpower to realize completely, cause the waste of manpower, low production efficiency, the manual transportation blank still can cause the breakage rate of blank to rise simultaneously.

SUMMERY OF THE UTILITY MODEL

The utility model aims to provide a track type blank drying room to solve the problems that a large amount of manpower and material resources are wasted, the production efficiency is low, and the blank breakage rate is increased due to the fact that blanks are transported manually in the whole blank drying process.

According to one aspect of the utility model, there is provided a rail-mounted green body drying room comprising: can drive the annular orbit that the base car moved ahead, annular orbit has set gradually into base district, predrying zone, drying zone, gets the base district along the direction of advance, and annular orbit's both ends are longitudinal connection's turn to track, advance the base district to include: the blank feeding rail is longitudinally connected with the annular rail, and blank feeders used for placing blanks onto the blank vehicle are arranged on two sides of the blank feeding rail; get base district and include: and the blank taking rail is longitudinally connected with the annular rail, and blank taking devices for taking out the blank bodies from the blank vehicle are arranged on two sides of the blank taking rail.

Because the two ends of the annular track are provided with the turning tracks to form the annular track, a continuous environment is created for the whole drying process of the green body, the green body is prevented from being damaged due to the influence of centrifugal force when the green body is conveyed, and the process of manual carrying is omitted; the matched blank loading and taking of the blank feeding area and the blank taking area can ensure the continuous work of the whole track type blank drying room; the blank passes through the blank inlet area, the turning track, the pre-drying area, the turning track and the drying area in sequence, and is taken out from the blank taking area, so that a large amount of unnecessary manpower and material resources are reduced in the whole process, the production efficiency is improved, and the damage rate of the blank can be reduced.

In order to better solve the technical defects, the utility model also has a better technical scheme that:

in some embodiments, the drying zone comprises: the drying room comprises a drying room body assembly, an automatic lifting door assembly, a hot air circulating system assembly, a dehumidifying system assembly and an electric control system assembly. Therefore, the aims of automatically transporting and drying the green bodies can be achieved through the matching of a series of assemblies in the drying area.

In some embodiments, the drying room body assembly is made of rock wool insulation boards with a thickness of 75 mm; automatic overhead door assembly sets up and imports and exports at the body in dry house, and automatic overhead door assembly includes: the motor and the reducer control the opening and closing of the lifting door through the motor; hot air circulating system assembly includes: gas burners and axial fans; the dehumidification system assembly includes: an axial flow fan; the electronic control system assembly comprises: PLC controlling means and electronic touch-sensitive screen. Therefore, the rock wool heat-insulation plate with the thickness of 75mm can effectively keep the temperature in the drying room, and prevent high temperature leakage in the drying room; after the blank vehicle with the blank body enters a drying room, the automatic lifting door is automatically closed, and drying treatment is carried out; after the drying is finished, the automatic lifting door is opened, the blank car is transported out, the manual door opening and closing process is omitted, and workers are prevented from being scalded by residual heat; heating the air in the drying room to seventy ℃ by adopting a gas burner and uniformly heating the air in the drying room by adopting an axial flow fan; moisture accumulated on the top of the drying room can be pumped out by an axial flow fan; the PLC operating system and the touch screen can be used for systematically setting the drying time and controlling the whole process to be carried out orderly.

In some embodiments, the top end of the blank feeder is movably connected with a cross bar, and the blank feeder can perform vertical lifting and horizontal movement to transfer the blank onto a blank vehicle; the top end of the blank taking device is movably connected with a cross bar, and the blank taking device can vertically lift and horizontally move to take out the blank from the blank vehicle. From this, through set up into base ware and get base ware on the whippletree, enable to advance base work and get base work and go on more steadily in order, prevent that the base body from appearing the damage.

In some embodiments, the endless track is driven by hydraulic pressure. Therefore, the blank vehicle is driven to advance through hydraulic pressure, the stability in the advancing process can be ensured, and the blank body is prevented from being damaged.

In some embodiments, an ultrasonic humidifier is disposed within the pre-drying zone. Therefore, the humidity in the pre-drying room is improved through the ultrasonic humidifier.

In some embodiments, six green body placing chambers are arranged on the green body vehicle. Therefore, the blank vehicle is provided with six blank placing chambers, so that the production efficiency can be ensured while the blank is stably conveyed.

In some embodiments, the blank feeder is a blank feeder clamp; the blank taking device is a blank taking clamp. Therefore, the picking and placing are more convenient and faster.

Drawings

Fig. 1 is a schematic top view of the track type green body drying room of the present invention.

Detailed Description

In order to make the objects, technical solutions and advantages of the present invention clearer and clearer, the present invention is further described in detail below with reference to the accompanying drawings.

Referring to fig. 1, the present application provides a rail-mounted green body drying room, comprising: annular track 1 that can drive blank car 2 and move ahead, annular track 1 has set gradually into base district, predrying zone 3, drying zone 4, gets the base district along the direction of advance, and annular track 1's both ends are longitudinal connection's turn to track 5, advance the base district to include: a blank feeding rail 6 longitudinally connected with the annular rail 1, wherein blank feeders 7 used for placing blanks on the blank vehicle 2 are arranged on two sides of the blank feeding rail 6; get base district and include: and a blank taking rail 8 longitudinally connected with the annular rail 1, wherein blank taking devices 9 used for taking out blanks from the blank vehicle 1 are arranged on two sides of the blank taking rail 8.

The annular track 1 has the same length in all directions, is rectangular as a whole, creates a continuous environment for the whole drying process of the green body, avoids the green body from being damaged due to the influence of centrifugal force when the green body is conveyed, is driven by a hydraulic driver to move forward, and keeps the stable operation of the green body by utilizing the operation of the hydraulic drive annular track 1; the front part of the annular track 1 is provided with a blank feeding area, the blank feeding area comprises a blank feeding track 6 longitudinally connected with the annular track 1, the blank feeding track 6 is provided with a hydraulic driver mutually connected with the annular track 1, two sides of the blank feeding track 6 are provided with blank feeders 7 used for placing blanks on a blank vehicle 2, in some embodiments, the blank vehicle 2 is provided with six blank placing chambers, the blank feeders 7 can be blank feeding clamps, the blank feeding clamps are movably arranged on a horizontal cross bar, three blanks are respectively placed on two sides of the blank feeding clamps, when the blank vehicle 2 moves below the blank feeding clamps, the blank feeding clamps move downwards and vertically, after the blank feeding clamps move to a proper position, the blank feeding clamps approach the blank vehicle 2 to place the blank, and the blank is placed in the blank vehicle 2 to finish blank loading; the steering track 5 is vertically connected with the annular track 1; the annular track 1 penetrates through the pre-drying area 3, and an ultrasonic humidifier is arranged in the pre-drying area 3 and used for preprocessing a blank body before drying; the rear portion of the circular track 1 is provided with a drying zone 4 penetrated by the circular track 1, and the drying zone 4 includes: the drying room comprises a drying room body assembly, an automatic lifting door assembly, a hot air circulating system assembly, a dehumidifying system assembly and an electric control system assembly, wherein the drying room body assembly is made of rock wool heat-insulating plates with the thickness of 75 mm; automatic overhead door assembly sets up and imports and exports at the body in dry house, and automatic overhead door assembly includes: the motor and the reducer control the opening and closing of the lifting door through the motor; hot air circulating system assembly includes: the air temperature in the drying room is heated to seventy ℃ by adopting the gas burner; the dehumidification system assembly includes: the axial flow fan is adopted to discharge the ultra-wet hot atmosphere in the green body drying room out of the drying room; the electronic control system assembly comprises: the PLC control device and the electronic touch screen can control the uninterrupted manual operation-free operation of the whole set of device by adjusting programs; get base track 8 level and vertically plug into the annular track 1 and be close to the one side of drying zone 4 export, get and be provided with on the base track 8 and get base ware 9, in some embodiments, should get base ware 9 and can press from both sides for getting the base, should get the base and press from both sides the activity and set up on a horizontal whippletree, get base and press from both sides and can place three body, when base car 2 moves to get the base and press from both sides the below, get the base and press from both sides down vertical shifting, after moving to suitable position, get the base and press from both sides and draw close to and take out the body towards base car 2, send out the base track 8 of getting the base along the whippletree, accomplish and get the base.

The working process of the rail-mounted green body drying room specifically comprises the following steps: a PLC control device is arranged through an electronic touch screen of the drying area 4, green bodies to be dried are placed on two sides of a blank feeding clamp in an open state, three green bodies to be dried are placed on each side, when the blank feeding clamp provided with the green bodies moves to a blank trolley 2 on a blank feeding rail 6 along a cross rod, the blank feeding clamp vertically descends to a proper position, the green bodies are fed into the blank trolley 2 by drawing the blank feeding clamps on the two sides to the middle, and the blank feeding clamp is opened again to finish blank feeding work; a blank vehicle 2 loaded with a blank to be dried is arranged on a blank feeding track 6, a hydraulic driver is driven to slowly and vertically enter the annular track 1, after the blank vehicle 2 enters the annular track 1, the blank vehicle is driven by the hydraulic driver to advance towards the front end of the annular track 1 and enter a suspended turning track 5, after the blank vehicle 2 completely enters the turning track 5, the turning track 5 is started to vertically move the blank vehicle 2 to the other side of the annular track 1, after the blank vehicle 2 enters the other side of the annular track 1, the blank vehicle 2 is driven by the hydraulic driver to move towards the pre-drying area 3, after the blank vehicle 2 enters the pre-drying area 3, an ultrasonic humidifier in the pre-drying area 3 is started to humidify the blank to be dried in the blank vehicle 2, the stress of the blank to be dried is eliminated, after the blank vehicle 2 leaves the pre-drying area 3, the blank vehicle enters another suspended turning track 5, and after the blank vehicle 2 completely enters the turning track 5, the turning track 5 is restarted, the blank car 2 is vertically moved towards the drying area 4 on the annular track 1, after entering the annular track 1, the blank car enters a drying room with an opened automatic lifting door under the driving of a hydraulic driver, after the blank car 2 completely enters the drying room, the automatic lifting door is closed, drying operation is started, the axial flow fan and the burner are automatically started, the temperature in the drying room is raised to seventy ℃, the opening degree of a gas valve of the burner is proportionally adjusted, and the temperature of the drying room is accurately controlled; the hot air circulating system uniformly stirs hot air in the drying room to realize the uniformity of the temperature in the drying room; controlling the hot air humidity in the drying room through an automatic dehumidifying system; realize the heat preservation thermal-insulated of drying house through body drying room rock wool heated board wall body, after the body is dried, automatic lift gate opens and send out base car 2, when base car 2 moves to get base track 8 with circular orbit 1 vertically, get the hydraulic drive start in the base track 8, draw in base car 2 and get base track 8, after base car 2 reachs the assigned position who gets base track 8, be in getting base clamp down removal who is the open mode on getting base track 8, after getting base clamp and moving suitable position, get the base clamp and toward folding up and get the base, the body that will take out is transported to required position along the whippletree.

The above description is only for the embodiments of the present invention, and it is obvious to those skilled in the art that various changes and modifications can be made without departing from the inventive concept of the present invention, and these changes and modifications are all within the scope of the present invention.

Claims

1. Rail mounted body drying chamber, its characterized in that includes: the annular orbit that can drive the base car and move ahead, annular orbit has set gradually into base district, predrying district, drying zone, gets the base district along the direction of advance, annular orbit's both ends are the track that turns to of vertical connection, it includes to advance the base district: the blank feeding rail is longitudinally connected with the annular rail, and blank feeders used for placing blanks onto the blank vehicle are arranged on two sides of the blank feeding rail; the blank taking area comprises: and the blank taking rail is longitudinally connected with the annular rail, and blank taking devices used for taking out blanks from the blank vehicle are arranged on two sides of the blank taking rail.

2. The rail-mounted green body drying room of claim 1, wherein the drying zone comprises: the drying room comprises a drying room body assembly, an automatic lifting door assembly, a hot air circulating system assembly, a dehumidifying system assembly and an electric control system assembly.

3. The rail-mounted green body drying room of claim 2, wherein the drying room body assembly is made of rock wool insulation boards with a thickness of 75 mm; automatic overhead door assembly sets up the body of drying room is imported and exported, automatic overhead door assembly includes: the motor and the reducer control the opening and closing of the lifting door through the motor; the hot air circulating system assembly comprises: gas burners and axial fans; the dehumidifying system assembly includes: an axial flow fan; the electrical control system assembly includes: PLC controlling means and electronic touch-sensitive screen.

4. The rail-mounted green body drying room of claim 1, wherein the top end of the green body feeder is movably connected with a cross bar, and the green body feeder can vertically lift and horizontally move to transfer the green body to the green body vehicle; the top end of the blank taking device is movably connected with a cross bar, and the blank taking device can vertically lift and horizontally move to take out the blank from the blank vehicle.

5. The rail-type green body drying room as claimed in claim 1, wherein the driving manner of the circular rail is hydraulic driving.

6. The rail-mounted green body drying room of claim 1, wherein an ultrasonic humidifier is disposed in the pre-drying zone.

7. The rail-mounted green body drying room of claim 1, wherein six green body placing chambers are arranged on the green body vehicle.

8. The rail-mounted green body drying room of claim 4, wherein the green body feeder is a green body feeding clamp; the blank taking device is a blank taking clamp.