CN215543220U - Metal part cleaning system - Google Patents

Abstract

A metal piece cleaning system comprises a feeding assembly, a first cleaning pool, a second cleaning pool, a third cleaning pool, a first rinsing pool, a second rinsing pool, a material transferring assembly, a pure water cleaning pool, a pure water rinsing pool, a slow-pull dehydration pool, a first drying pool, a second drying pool and a blanking assembly which are sequentially arranged along a feeding direction, and further comprises a first material moving assembly and a second material moving assembly; the first material moving assembly is used for sequentially placing metal piece hangers on the feeding assembly into a first cleaning pool, a second cleaning pool, a third cleaning pool, a first rinsing pool, a second rinsing pool and a material transferring assembly, and the second material moving assembly is used for sequentially placing the metal piece hangers on the material transferring assembly into a pure water cleaning pool, a pure water rinsing pool, a slow-pull dehydration pool, a first drying pool, a second drying pool and a discharging assembly. The utility model can realize the full-automatic operation of cleaning and drying the metal piece and improve the production efficiency.

Description

Metal part cleaning system

Technical Field

The utility model relates to the technical field of metal part cleaning, in particular to a metal part cleaning system.

Background

The vacuum coating has a high requirement on the surface cleanliness of the metal piece, and if the surface of the metal piece is not clean enough, a stable film layer is difficult to form on the surface of the metal piece, which can weaken the corrosion resistance of the metal piece. Therefore, metal parts need to be strictly cleaned before vacuum coating, the cleaning work of coating is complex, in the prior art, different devices are usually used for cleaning independently, a uniform special cleaning system is not formed, the cleaning speed is low, and the production efficiency is reduced.

SUMMERY OF THE UTILITY MODEL

The utility model provides a metal piece cleaning system which can realize full-automatic operation of cleaning and drying metal pieces and improve the production efficiency.

In order to solve the problems, the utility model adopts the following technical scheme:

the embodiment of the utility model provides a metal piece cleaning system which comprises a feeding assembly, a first cleaning pool, a second cleaning pool, a third cleaning pool, a first rinsing pool, a second rinsing pool, a material transferring assembly, a pure water cleaning pool, a pure water rinsing pool, a slow-pulling dehydration pool, a first drying pool, a second drying pool and a blanking assembly, wherein the feeding assembly, the first cleaning pool, the second cleaning pool, the third cleaning pool, the first rinsing pool, the second rinsing pool, the material transferring assembly, the pure water cleaning pool, the pure water rinsing pool, the slow-pulling dehydration pool, the first drying pool, the second drying pool and the blanking assembly are sequentially arranged along a feeding direction; the first material transferring assembly is used for sequentially placing the metal part hangers on the feeding assembly into a first cleaning pool, a second cleaning pool, a third cleaning pool, a first rinsing pool, a second rinsing pool and a material transferring assembly, and the second material transferring assembly is used for sequentially placing the metal part hangers on the material transferring assembly into a pure water cleaning pool, a pure water rinsing pool, a slow-pull dehydration pool, a first drying pool, a second drying pool and a discharging assembly; the metal piece drying device comprises a first cleaning pool, a second cleaning pool, a third cleaning pool, a first rinsing pool, a second rinsing pool and a pure water cleaning pool, wherein ultrasonic vibrators are arranged on the first cleaning pool, the second cleaning pool, the third cleaning pool, the first rinsing pool, the second rinsing pool and the pure water cleaning pool, cleaning liquid is loaded in the first cleaning pool, cleaning liquid is loaded in the second cleaning pool, tap water is loaded in the first rinsing pool and the second rinsing pool, pure water is loaded in the pure water cleaning pool and the pure water rinsing pool, the slow-pull dewatering pool is used for carrying out slow-pull dewatering on metal pieces, and the first drying pool and the second drying pool are used for drying the metal pieces.

In some embodiments, the first material moving assembly and the second material moving assembly each include a support frame, a first transverse guide rail disposed at the top of the support frame, a base disposed at the top of the support frame and slidably engaged with the first transverse guide rail, a first driving mechanism for driving the base to slide along the first transverse guide rail, a vertical plate fixed on the base and extending vertically, a vertical guide rail disposed on the vertical plate, a fixing frame slidably engaged with the vertical guide rail, a vertical driving mechanism for driving the fixing frame to slide along the vertical guide rail, and a hook fixed on the fixing frame, wherein the hook is used for hooking a metal member.

In some embodiments, the first material moving assembly and the second material moving assembly further comprise a second transverse guide rail arranged on the side surface of the support frame, a roller arranged on the vertical plate and matched with the second transverse guide rail in a sliding manner, and a second driving mechanism driving the roller to slide along the second transverse guide rail.

In some embodiments, the first drying tank and the second drying tank are both provided with a drying chamber and a blowing chamber which are communicated with each other, the drying chamber is used for placing the metal piece hanger, and the blowing chamber is provided with a heater and a fan used for blowing air to the drying chamber.

In some embodiments, the top of each of the first drying pond and the second drying pond is provided with a cover plate capable of closing or opening the drying cavity.

In some embodiments, the feeding assembly and the blanking assembly each include a plurality of conveying rollers arranged in parallel and a conveying roller driver for driving the conveying rollers to rotate.

In some embodiments, the first cleaning pool, the second cleaning pool, the third cleaning pool, the first rinsing pool, the second rinsing pool, the material transferring assembly, the pure water cleaning pool, the pure water rinsing pool and the slow-pulling dewatering pool are all provided with drain pipes at the bottoms.

In some embodiments, the drain pipes of the first cleaning pool, the second cleaning pool, the third cleaning pool and the first rinsing pool are connected with an environment-friendly water tank, and the drain pipes of the first cleaning pool, the second cleaning pool and the third cleaning pool are also connected with a filter and a circulating pump.

In some embodiments, the transfer assembly comprises a foraminous conveyor belt.

The utility model has at least the following beneficial effects: the first material transferring component of the utility model sequentially places metal piece hangers on a feeding component into a first cleaning pool, a second cleaning pool, a third cleaning pool, a first rinsing pool, a second rinsing pool and a material transferring component, the second material transferring component sequentially places the metal piece hangers on the material transferring component into a pure water cleaning pool, a pure water rinsing pool, a slow-pull dehydration pool, a first drying pool, a second drying pool and a blanking component to realize the automatic conveying of the metal pieces, the first cleaning pool, the second cleaning pool and the third cleaning pool are chemically cleaned by cleaning liquid, the first rinsing pool and the second rinsing pool rinse the metal pieces, the pure water cleaning pool is used for cleaning the metal pieces, the pure water rinsing pool is used for rinsing the metal pieces, the slow-pull dehydration pool is used for slowly pulling and dehydrating the metal pieces, and the first drying pool and the second drying pool are used for drying the metal pieces, thereby realizing the automatic operation of the whole process of cleaning and drying the metal pieces, the production efficiency is greatly improved.

Drawings

FIG. 1 is a schematic top view of a metal part cleaning system according to an embodiment of the present invention;

FIG. 2 is a schematic side view of a metal part cleaning system according to an embodiment of the present invention;

FIG. 3 is a schematic side view of a metal part cleaning system according to another embodiment of the utility model;

fig. 4 is an enlarged schematic view of a portion a of fig. 3.

Wherein the reference numerals are: the metal piece hanging rack 10, the feeding assembly 100, the first cleaning tank 210, the second cleaning tank 220, the third cleaning tank 230, the filter 240, the circulating pump 250, the first rinsing tank 310, the second rinsing tank 320, the transferring assembly 400, the pure water cleaning tank 510, the pure water rinsing tank 520, the slow-drawing dewatering tank 530, the first drying tank 610, the second drying tank 620, the drying cavity 621, the blowing cavity 622, the fan 623, the cover plate 624, the blanking assembly 700, the first material moving assembly 800, the supporting frame 810, the first transverse guide 820, the base 830, the vertical plate 840, the vertical guide 850, the fixing frame 860, the hook 870, the second transverse guide 880, the roller 890 and the second material moving assembly 900.

Detailed Description

The present disclosure provides the following description with reference to the accompanying drawings to assist in a comprehensive understanding of various embodiments of the disclosure as defined by the claims and their equivalents. The description includes various specific details to aid understanding, but such details are to be regarded as exemplary only. Accordingly, those of ordinary skill in the art will recognize that various changes and modifications of the various embodiments described herein can be made without departing from the scope and spirit of the present disclosure. Moreover, descriptions of well-known functions and constructions may be omitted for clarity and conciseness.

The terms and words used in the following description and claims are not limited to the literal meanings, but are used by the inventors to enable a clear and consistent understanding of the disclosure. Accordingly, it will be apparent to those skilled in the art that the following descriptions of the various embodiments of the present disclosure are provided for illustration only and not for the purpose of limiting the disclosure as defined by the appended claims and their equivalents.

The terms "having," "may have," "including," or "may include" used in various embodiments of the present disclosure indicate the presence of the respective functions, operations, elements, etc., disclosed, but do not limit additional one or more functions, operations, elements, etc. Furthermore, it is to be understood that the terms "comprises" or "comprising," when used in various embodiments of the present disclosure, are intended to specify the presence of stated features, integers, operations, elements, components, or groups thereof, but do not preclude the presence or addition of one or more other features, integers, operations, elements, components, or groups thereof.

It will be understood that when an element (e.g., a first element) is "connected" to another element (e.g., a second element), the element can be directly connected to the other element or intervening elements (e.g., a third element) may be present.

The embodiment of the present invention provides a metal piece cleaning system, as shown in fig. 1-4, which comprises a feeding assembly 100, a first cleaning tank 210, a second cleaning tank 220, a third cleaning tank 230, a first rinsing tank 310, a second rinsing tank 320, a material transferring assembly 400, a pure water cleaning tank 510, a pure water rinsing tank 520, a slow-drawing and dewatering tank 530, a first drying tank 610, a second drying tank 620 and a blanking assembly 700, which are arranged in sequence along a feeding direction, wherein the feeding assembly 100, the blanking assembly 700 and the respective tanks can be arranged in a straight line along the same direction, but the whole system of the present embodiment has a "u" shape layout in consideration of the fact that the straight line occupies a large space, as shown in fig. 1. The whole metal piece cleaning system further comprises a first material moving assembly 800 and a second material moving assembly 900, wherein the first material moving assembly 800 can be positioned outside one end of the feeding assembly 100, the first cleaning tank 210, the second cleaning tank 220, the third cleaning tank 230, the first rinsing tank 31, the second rinsing tank 320 and the material transferring assembly 400, and the second material moving assembly 900 can be positioned outside the other end of the material transferring assembly 400, the pure water cleaning tank 510, the pure water rinsing tank 520, the slow-drawing dehydration tank 530, the first drying tank 610, the second drying tank 620 and the blanking assembly 700.

The metal parts are hung on the metal part hangers 10, a worker can place the metal part hanger 10 with the hung metal parts on the feeding assembly 100, the feeding assembly 100 conveys the metal part hanger 10 to the first cleaning tank 210, when the metal part hanger 10 reaches the vicinity of the first cleaning tank 210, the first material moving assembly 800 is used for placing the metal part hanger 10 on the feeding assembly 100 into the first cleaning tank 210, the second cleaning tank 220, the third cleaning tank 230, the first rinsing tank 310 and the second rinsing tank 320 in sequence, the metal part hanger 10 has fixed residence time in each tank, and after the residence time is reached, the first material moving assembly 800 moves the metal part hanger 10 to the next tank. After the metal part hanger 10 finishes rinsing in the second rinsing tank 320, the first material transferring assembly 800 transfers the metal part hanger 10 in the second rinsing tank 320 to the material transferring assembly 400, the material transferring assembly 400 conveys the metal part hanger 10 to the pure water cleaning tank 510, when the metal part hanger 10 reaches the vicinity of the pure water cleaning tank 510, the second material transferring assembly is used for sequentially placing the metal part hanger 10 on the material transferring assembly 400 into the pure water cleaning tank 510, the pure water rinsing tank 520, the slow-pull dewatering tank 530, the first drying tank 610 and the second drying tank 620, the metal part hanger 10 has a fixed residence time in the five tanks, and after the residence time is reached, the second material transferring assembly 900 transfers the metal part hanger to the next tank. After the metal part hanger 10 is dried in the second drying tank 620, the second material moving assembly 900 moves the metal part hanger 10 in the second drying tank 620 to the blanking assembly 700, and the worker can take the metal part hanger 10 off the blanking assembly 700, or the blanking assembly 700 conveys the metal part hanger 10 to the next station. Therefore, the automatic operation of the whole process of cleaning and drying the metal part is realized, and the production efficiency can be greatly improved.

Wherein, the first cleaning pool 210, the second cleaning pool 220, the third cleaning pool 230, the first rinsing pool 310, the second rinsing pool 320 and the pure water cleaning pool 510 are all provided with ultrasonic vibrators, and in the cleaning process, the ultrasonic vibrators vibrate to perform ultrasonic cleaning, so that the cleaning effect is better. Cleaning liquids are loaded in the first cleaning tank 210, the second cleaning tank 220 and the third cleaning tank 230, so that chemical cleaning is realized. Both the first rinsing tank 310 and the second rinsing tank 320 are loaded with tap water to perform rinsing. The pure water cleaning tank 510 and the pure water rinsing tank 520 are each loaded with pure water to make the surfaces of the metal pieces after cleaning and rinsing cleaner. The slow-drawing dehydration tank 530 is used for performing slow-drawing dehydration on the metal pieces, and the first drying tank 610 and the second drying tank 620 are both used for drying the metal pieces.

In some embodiments, each of the first material moving assembly 800 and the second material moving assembly 900 comprises a supporting frame 810, a first transverse rail 820 disposed on top of the supporting frame 810, a base 830 disposed on top of the supporting frame 810 and slidably engaged with the first transverse rail 820, a first driving mechanism for driving the base 830 to slide along the first transverse rail 820, a vertical plate 840 fixed on the base 830 and extending vertically, a vertical rail 850 disposed on the vertical plate 840, a fixing frame 860 slidably engaged with the vertical rail 850, a vertical driving mechanism for driving the fixing frame 860 to slide along the vertical rail 850, and a hook 870 fixed on the fixing frame 860, wherein the hook 870 is used for hooking the metal member hanger 10. Wherein, the top of the metal piece hanger 10 is provided with a cross bar, and the hook 870 can be provided with two and respectively hook the two ends of the cross bar, so that the metal piece hanger 10 remains stable.

The first driving mechanism drives the base 830 to slide along the first transverse guide rail 820, the hook 870 is located above the feeding assembly 100, each tank and the material transferring assembly 400, the vertical driving mechanism drives the fixing frame 860 to slide along the vertical guide rail 850, the hook 870 can lift the metal part hanger 10 or put down the metal part hanger 10, and the metal part hanger 10 can be put into different tanks through the coordination of the first driving mechanism and the vertical driving mechanism, so that materials can be moved automatically. Wherein, the first driving mechanism and the vertical driving mechanism can be chain driving mechanisms.

Further, each of the first material moving assembly 800 and the second material moving assembly 900 further includes a second transverse guide 880 disposed on a side surface of the support frame 810, a roller 890 disposed on the vertical plate 840 and slidably engaged with the second transverse guide 880, and a second driving mechanism for driving the roller 890 to slide along the second transverse guide 880. Wherein, the linkage of second actuating mechanism and first actuating mechanism to order about base 830 and riser 840 to remove simultaneously, play limiting displacement to riser 840 through second transverse guide 880, this can avoid riser 840 to rock at the removal in-process, makes its removal more smooth and easy. The second driving mechanism can be a motor connected to the roller 890, and drives the roller 890 to rotate to drive the vertical plate 840 to slide on the second transverse guide 880.

In some embodiments, the first drying tank 610 and the second drying tank 620 are provided with a drying chamber 621 and a blowing chamber 622 which are communicated with each other, the metal piece hanger 10 is configured to be placed in the drying chamber 621, a heater and a fan 623 which is configured to blow air to the drying chamber 621 are arranged in the blowing chamber 622, the heater can be a heating wire which is arranged behind the fan 623, the air in the blowing chamber 622 is heated by the heating wire, and the fan 623 blows the heated air to the metal pieces in the drying chamber 621 to dry the metal pieces.

Further, the top of each of the first drying tank 610 and the second drying tank 620 is provided with a cover plate 624 which can close or open the drying chamber 621, and the cover plate 624 can be connected to an air cylinder which pushes the cover plate 624 laterally so that the cover plate 624 can open or close the drying chamber 621. When the cover plate 624 covers the drying cavity 621, a heat preservation effect can be achieved to enhance the drying effect.

In some embodiments, the feeding assembly 100 and the blanking assembly 700 each include a plurality of parallel conveying rollers and a conveying roller driver for driving the conveying rollers to rotate, and the conveying roller driver may be a motor for driving the conveying rollers to rotate so as to drive the metal member rack 10 to move.

In some embodiments, the bottoms of the first cleaning tank 210, the second cleaning tank 220, the third cleaning tank 230, the first rinsing tank 310, the second rinsing tank 320, the transferring assembly 400, the pure water cleaning tank 510, the pure water rinsing tank 520, and the slow-pull dewatering tank 530 are provided with drain pipes to drain the sewage or the water dropped from the metal members.

Further, the drain pipes of the first cleaning tank 210, the second cleaning tank 220, the third cleaning tank 230 and the first rinsing tank 310 are connected to an eco-friendly water tank, which contains a large amount of chemical reaction substances and is not suitable for direct discharge, and thus are collected together through the eco-friendly water tank. The drain pipes of the first cleaning pool 210, the second cleaning pool 220 and the third cleaning pool 230 are also connected with a filter 240 and a circulating pump 250, the filter 240 filters the impurities with larger particles in the cleaning pool, and the circulating pump 250 pumps the filtered water into the environment-friendly water tank.

In some embodiments, the transfer assembly 400 includes a conveyor belt, by which the metal hanger 10 is moved.

The foregoing is a more detailed description of the present invention that is presented in conjunction with specific embodiments, and the practice of the utility model is not to be considered limited to those descriptions. It will be apparent to those skilled in the art that a number of simple derivations or substitutions can be made without departing from the inventive concept.

Claims (9)

1. A metal part cleaning system, characterized by: the automatic material transferring device comprises a feeding assembly, a first cleaning pool, a second cleaning pool, a third cleaning pool, a first rinsing pool, a second rinsing pool, a material transferring assembly, a pure water cleaning pool, a pure water rinsing pool, a slow-pull dehydration pool, a first drying pool, a second drying pool and a blanking assembly which are sequentially arranged along the feeding direction, and further comprises a first material transferring assembly and a second material transferring assembly; the first material transferring assembly is used for sequentially placing the metal part hangers on the feeding assembly into a first cleaning pool, a second cleaning pool, a third cleaning pool, a first rinsing pool, a second rinsing pool and a material transferring assembly, and the second material transferring assembly is used for sequentially placing the metal part hangers on the material transferring assembly into a pure water cleaning pool, a pure water rinsing pool, a slow-pull dehydration pool, a first drying pool, a second drying pool and a discharging assembly; the metal piece drying device comprises a first cleaning pool, a second cleaning pool, a third cleaning pool, a first rinsing pool, a second rinsing pool and a pure water cleaning pool, wherein ultrasonic vibrators are arranged on the first cleaning pool, the second cleaning pool, the third cleaning pool, the first rinsing pool, the second rinsing pool and the pure water cleaning pool, cleaning liquid is loaded in the first cleaning pool, cleaning liquid is loaded in the second cleaning pool, tap water is loaded in the first rinsing pool and the second rinsing pool, pure water is loaded in the pure water cleaning pool and the pure water rinsing pool, the slow-pull dewatering pool is used for carrying out slow-pull dewatering on metal pieces, and the first drying pool and the second drying pool are used for drying the metal pieces.

2. The metal part cleaning system according to claim 1, wherein: first material subassembly and the second material subassembly that moves all includes the support frame, set up at the first transverse guide at the support frame top, set up at the support frame top and with first transverse guide sliding fit's base, be used for ordering about the base along the gliding first actuating mechanism of first transverse guide, fix on the base and along vertical extension's riser, set up vertical guide on the riser, with vertical guide sliding fit's mount, be used for ordering about the mount along the gliding vertical actuating mechanism of vertical guide and fix the couple on the mount, the couple is used for the hook metalwork stores pylon.

3. The metal part cleaning system according to claim 2, wherein: the first material moving assembly and the second material moving assembly further comprise a second transverse guide rail arranged on the side face of the support frame, a roller arranged on the vertical plate and in sliding fit with the second transverse guide rail, and a second driving mechanism driving the roller to slide along the second transverse guide rail.

4. The metal part cleaning system according to claim 1, wherein: the first drying tank and the second drying tank are both provided with a drying cavity and a blowing cavity which are communicated with each other, the drying cavity is used for placing the metal piece hanging frame, and a heater and a fan used for blowing air to the drying cavity are arranged in the blowing cavity.

5. The metal part cleaning system according to claim 4, wherein: and cover plates capable of sealing or opening the drying cavity are arranged at the tops of the first drying pool and the second drying pool.

6. The metal part cleaning system according to any one of claims 1 to 5, wherein: the feeding assembly and the blanking assembly respectively comprise a plurality of conveying rollers arranged in parallel and conveying roller drivers driving the conveying rollers to rotate.

7. The metal part cleaning system according to any one of claims 1 to 5, wherein: and the bottoms of the first cleaning pool, the second cleaning pool, the third cleaning pool, the first rinsing pool, the second rinsing pool, the material transferring component, the pure water cleaning pool, the pure water rinsing pool and the slow-pull dehydration pool are all provided with drain pipes.

8. The metal part cleaning system according to claim 7, wherein: the drain pipes of the first cleaning pool, the second cleaning pool, the third cleaning pool and the first rinsing pool are connected with the environment-friendly water tank, and the drain pipes of the first cleaning pool, the second cleaning pool and the third cleaning pool are further connected with a filter and a circulating pump.

9. The metal part cleaning system according to any one of claims 1 to 5, wherein: the material transferring assembly comprises a conveying mesh belt.

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