CN215542901U - Eddy current detection system for bearing sorting - Google Patents
Eddy current detection system for bearing sorting Download PDFInfo
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- CN215542901U CN215542901U CN202122252257.4U CN202122252257U CN215542901U CN 215542901 U CN215542901 U CN 215542901U CN 202122252257 U CN202122252257 U CN 202122252257U CN 215542901 U CN215542901 U CN 215542901U
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Abstract
The utility model relates to the field of bearing sorting, and provides a vortex detection system for bearing sorting, which comprises: the device comprises a conveying belt, an eddy material detection probe, an eddy hardness detection probe, an eddy defect detection probe, a screening device and a signal processing system. The eddy current testing system for bearing sorting realizes the trinity detection of bearing material, hardness and defects, solves the problems of three detection procedures, improves the bearing detection efficiency and saves the labor cost.
Description
Technical Field
The utility model relates to the field of bearing sorting, in particular to an eddy current detection system for bearing sorting.
Background
The material, hardness and defects of the bearing directly affect the safety, reliability and service life of the bearing, and are one of the important indexes for judging the bearing.
The existing bearing sorting device can only detect and sort one index, a plurality of processes are needed for detecting various indexes, and the manual detection operation is complex and the efficiency is low.
SUMMERY OF THE UTILITY MODEL
The utility model aims to provide a bearing sorting eddy current detection system to solve the problems that the existing device can only detect each index of a bearing respectively and the process is complicated.
In order to achieve the purpose, the utility model adopts the technical scheme that: providing a bearing-sorted eddy current inspection system, the bearing-sorted eddy current inspection system comprising: the device comprises a conveyor belt, an eddy material detection probe, an eddy hardness detection probe, an eddy defect detection probe, a screening device and a signal processing system; the eddy current material detection probe, the eddy current hardness detection probe and the eddy current defect detection probe are sequentially arranged above the conveyor belt along the conveyor belt; the screening devices are arranged behind the eddy current material detection probe, the eddy current hardness detection probe and the eddy current defect detection probe; the eddy current material detection probe, the eddy current hardness detection probe, the eddy current defect detection probe and the screening device are all connected with the signal processing system through cables.
In one embodiment, the eddy current testing system for sorting the bearings further comprises a testing probe mounting bracket, and the eddy current material testing probe, the eddy current hardness testing probe and the eddy current defect testing probe are mounted on the testing probe mounting bracket.
In one embodiment, the detection probe mounting bracket is of an arched door-shaped structure, a detection probe mounting opening is formed in the middle of the upper end of the arched door-shaped structure, and the detection probe mounting bracket is provided with a cylinder transmission structure.
In one embodiment, the conveyor belt is provided with a waste collection bin on one side.
In one embodiment, the screening device is a cylinder pushing device.
In one embodiment, the screening device is an electromagnetic adsorption device.
In one embodiment, the screening device is further provided with an alarm device, and the alarm device comprises an indicator light and a buzzer.
One or more technical solutions described above in the embodiments of the present invention have at least the following technical effects or advantages:
according to the eddy current detection system for bearing sorting provided by the embodiment of the utility model, the bearings are moved to the positions below the detection devices through the conveyor belt, the detection effect is fed back to the signal processing system after the detection of each detection device, the signal processing system performs feedback after comparison processing, the conveyor belt is screened out by the screening device when the feedback result is unqualified, the next detection is performed qualified until the detection is finished, the detection system realizes three-in-one detection, the bearing index is detected in place at one time, the working procedures are reduced, the working efficiency is improved, the full-automatic process is realized, and the labor cost is saved.
Drawings
In order to more clearly illustrate the technical solutions in the embodiments of the present invention, the drawings needed for the embodiments or the prior art descriptions will be briefly described below, and it is obvious that the drawings in the following description are only some embodiments of the present invention, and it is obvious for those skilled in the art to obtain other drawings without creative efforts.
FIG. 1 is a schematic diagram of a vortex inspection system for sorting bearings according to an embodiment of the present invention;
FIG. 2 is a schematic structural diagram of a mounting bracket for a test probe according to an embodiment of the present invention;
wherein, in the figures, the respective reference numerals:
1. a conveyor belt; 2. a vortex material detection probe; 3. an eddy current hardness testing probe; 4. an eddy current flaw detection probe; 5. a screening device; 6. a signal processing system; 7. the detection probe is provided with a bracket.
Detailed Description
Reference will now be made in detail to embodiments of the present invention, examples of which are illustrated in the accompanying drawings, wherein like or similar reference numerals refer to the same or similar elements or elements having the same or similar function throughout. The embodiments described below with reference to the drawings are illustrative and intended to be illustrative of the utility model and are not to be construed as limiting the utility model.
In the description of the present invention, it is to be understood that the terms "length", "width", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", and the like, indicate orientations or positional relationships based on the orientations or positional relationships illustrated in the drawings, and are used merely for convenience in describing the present invention and for simplicity in description, and do not indicate or imply that the devices or elements referred to must have a particular orientation, be constructed in a particular orientation, and be operated, and thus, are not to be construed as limiting the present invention.
Furthermore, the terms "first", "second" and "first" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of that feature. In the description of the present invention, "a plurality" means two or more unless specifically defined otherwise.
In the present invention, unless otherwise expressly stated or limited, the terms "mounted," "connected," "secured," and the like are to be construed broadly and can, for example, be fixedly connected, detachably connected, or integrally formed; can be mechanically or electrically connected; either directly or indirectly through intervening media, either internally or in any other relationship. The specific meanings of the above terms in the present invention can be understood by those skilled in the art according to specific situations.
Referring to fig. 1, the present application provides an eddy current inspection system for bearing sorting, which includes a conveyor belt 1, an eddy current material inspection probe 2, an eddy current hardness inspection probe 3, an eddy current defect inspection probe 4, a screening device 5, and a signal processing system 6, wherein:
the bearing to be detected moves below the eddy current material detection probe 2 through the conveyor belt 1 and is detected through the probe, detection information is fed back to the signal processing system 6, the signal processing system 6 obtains feedback information and is compared with standard information, a comparison result is obtained, if the comparison result is different, the detected bearing is moved out of the conveyor belt 1 through the screening device 5, if the comparison result is the same, the screening device 5 is not moved, the detected bearing is moved to the next eddy current hardness detection probe 3 through the conveyor belt 1, the process is repeated, the qualified bearing is moved to the eddy current defect detection probe 4 through the conveyor belt 1, the process is repeated, and the bearing left on the conveyor belt 1 is the qualified bearing through three-wheel detection.
In order to conveniently arrange the detection probes, a detection probe arranging bracket 7 is further arranged on the conveyor belt 1 and used for arranging the detection probes.
In order to adapt to different detection environments, the detection probe mounting support 7 is further made into an arched door-shaped structure, a probe mounting opening is formed in the middle of the top end of the arched door-shaped structure, the detection probe can be mounted on the detection probe mounting support 7, and the detection probe mounting support 7 is further provided with an air cylinder transmission structure which enables the top end of the arched door to move up and down to drive the detection probe to move up and down to adapt to bearings of different models.
In order to handle unqualified bearing, further, be provided with the waste material treatment case in conveyer belt 1 one side, handle the case position and set up at sieving mechanism 5 corresponding position, collect the unqualified bearing that shifts out by the sieving mechanism, make things convenient for the unified of bearing to handle.
For the simple and convenient bearing that will disqualify shifts out conveyer belt 1, further, sieving mechanism 5 can be cylinder blevile of push, and when receiving unqualified signal, the cylinder starts to drive the push pedal motion and pushes away conveyer belt 1 with unqualified bearing on conveyer belt 1, then under the cylinder drive, the push pedal resets.
In order not to wear the conveyor belt 1, further, the screening device 5 may be an electromagnetic adsorption device, when the screening device 5 receives an unqualified signal, an electromagnet on the device is moved to a position above an unqualified bearing, the power is supplied to adsorb the unqualified bearing, the unqualified bearing is taken out of the conveyor belt 1, and then the power is cut off and reset is performed.
In order to know the qualified situation of the bearing, further, can set up alarm device on sieving mechanism 5, when receiving unqualified signal, alarm device dodges the red light, and buzzer short sound, if alarm lamp flicker frequency is too high, buzzer normal ringing just can directly perceivedly know the bearing qualification rate and hang down excessively, in time reacts to the bearing production line, looks over whether the production line is out of order, in time loss stopping.
The present invention is not limited to the above preferred embodiments, and any modifications, equivalent substitutions and improvements made within the spirit and principle of the present invention should be included in the protection scope of the present invention.
Claims (7)
1. A bearing-sorted eddy current inspection system, comprising:
the device comprises a conveyor belt, an eddy material detection probe, an eddy hardness detection probe, an eddy defect detection probe, a screening device and a signal processing system;
the eddy current material detection probe, the eddy current hardness detection probe and the eddy current defect detection probe are sequentially arranged above the conveyor belt along the conveyor belt;
the screening devices are arranged behind the eddy current material detection probe, the eddy current hardness detection probe and the eddy current defect detection probe;
the eddy current material detection probe, the eddy current hardness detection probe, the eddy current defect detection probe and the screening device are all connected with the signal processing system through cables.
2. The bearing sorted eddy current inspection system of claim 1, wherein: the eddy current detection system for bearing separation further comprises a detection probe mounting support, wherein the eddy current material detection probe, the eddy current hardness detection probe and the eddy current defect detection probe are all mounted on the detection probe mounting support.
3. The bearing sorted eddy current inspection system of claim 2, wherein: the detection probe mounting support is of an arched door-shaped structure, a detection probe mounting opening is formed in the middle of the upper end of the arched door-shaped structure, and the detection probe mounting support is provided with a cylinder transmission structure.
4. The vortex inspection system for sorting bearings of any one of claims 1-3, wherein: and a waste collecting box is arranged on one side of the conveyor belt.
5. The vortex inspection system for sorting bearings of any one of claims 1-3, wherein: the screening device is a cylinder pushing device.
6. The vortex inspection system for sorting bearings of any one of claims 1-3, wherein: the screening device is an electromagnetic adsorption device.
7. The vortex inspection system for sorting bearings of any one of claims 1-3, wherein: the screening device is further provided with an alarm device, and the alarm device comprises an indicator lamp and a buzzer.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202122252257.4U CN215542901U (en) | 2021-09-16 | 2021-09-16 | Eddy current detection system for bearing sorting |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202122252257.4U CN215542901U (en) | 2021-09-16 | 2021-09-16 | Eddy current detection system for bearing sorting |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN215542901U true CN215542901U (en) | 2022-01-18 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202122252257.4U Active CN215542901U (en) | 2021-09-16 | 2021-09-16 | Eddy current detection system for bearing sorting |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN215542901U (en) |
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2021
- 2021-09-16 CN CN202122252257.4U patent/CN215542901U/en active Active
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