CN220678636U - Piston rod shock absorber vortex detection equipment - Google Patents
Piston rod shock absorber vortex detection equipment Download PDFInfo
- Publication number
- CN220678636U CN220678636U CN202322295458.1U CN202322295458U CN220678636U CN 220678636 U CN220678636 U CN 220678636U CN 202322295458 U CN202322295458 U CN 202322295458U CN 220678636 U CN220678636 U CN 220678636U
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- piston rod
- rotating
- detection
- cleaning
- eddy current
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- 238000001514 detection method Methods 0.000 title claims abstract description 67
- 239000006096 absorbing agent Substances 0.000 title claims description 6
- 230000035939 shock Effects 0.000 title claims description 6
- 238000004140 cleaning Methods 0.000 claims abstract description 51
- 238000000034 method Methods 0.000 claims abstract description 13
- 210000001503 joint Anatomy 0.000 claims abstract description 4
- 239000000523 sample Substances 0.000 claims description 20
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 17
- 239000000463 material Substances 0.000 claims description 16
- 238000007599 discharging Methods 0.000 claims description 10
- 230000000903 blocking effect Effects 0.000 claims description 9
- 238000005096 rolling process Methods 0.000 claims description 7
- 238000003860 storage Methods 0.000 claims description 7
- 230000009194 climbing Effects 0.000 claims description 5
- 238000007689 inspection Methods 0.000 claims description 4
- 230000002950 deficient Effects 0.000 abstract description 3
- 230000007547 defect Effects 0.000 description 3
- 239000006247 magnetic powder Substances 0.000 description 3
- 230000004048 modification Effects 0.000 description 3
- 238000012986 modification Methods 0.000 description 3
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 2
- 230000007774 longterm Effects 0.000 description 2
- 239000000126 substance Substances 0.000 description 2
- 238000010586 diagram Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 239000003344 environmental pollutant Substances 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 229910052742 iron Inorganic materials 0.000 description 1
- 230000005415 magnetization Effects 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 229910052751 metal Inorganic materials 0.000 description 1
- 230000000149 penetrating effect Effects 0.000 description 1
- 231100000719 pollutant Toxicity 0.000 description 1
- 239000000725 suspension Substances 0.000 description 1
Classifications
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E30/00—Energy generation of nuclear origin
- Y02E30/30—Nuclear fission reactors
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- Investigating Or Analyzing Materials By The Use Of Magnetic Means (AREA)
Abstract
The utility model relates to a piston rod damper vortex detection device, comprising: the cleaning mechanism is used for leading in a piston rod in the previous procedure of butt joint and cleaning the piston rod; the rotating mechanism is arranged at one side of the cleaning mechanism and used for rotating the piston rod cleaned by the cleaning mechanism; the detection mechanism is movably arranged above the rotating mechanism and is used for detecting the full coverage surface of a piston rod rotating on the rotating mechanism; the blanking mechanism is arranged at one side of the rotating mechanism and used for classifying and storing the products detected by the detecting mechanism; and the pushing mechanism can be arranged below the rotating mechanism in a reciprocating manner and is used for pushing the piston rod forwards to the next station after lifting. The utility model realizes the full automatic detection of the vortex of the piston rod damper products, completes automatic feeding, automatic conveying, automatic detection, automatic alarming of defective products and sorting of qualified and unqualified products, and is a series of automatic processes.
Description
Technical Field
The utility model relates to the technical field of detection, in particular to vortex detection equipment for a piston rod shock absorber.
Background
At present, the piston rod shock absorber is mainly detected by magnetic powder, vortex and other technologies, and the vortex detection is divided into a probe rotating vortex detection mode and a penetrating vortex detection mode, and the magnetic powder detection is carried out: the main magnetic suspension assists the human eyes to identify defects, the magnetic powder material is required to be matched with the material, the cost is high, the chemical pollution exists, and the automatic detection cannot be realized. Through type vortex: because the rod is shorter, the detection cannot be performed by using a magnetic saturation magnetization mode, the detection performance-to-noise ratio is low, the false alarm is serious, the inclusion and the transverse defects are mainly detected, and the longitudinal defects cannot be detected.
Disclosure of Invention
In order to solve the technical problems, the utility model aims at: the vortex detecting device for the piston rod damper is provided for improving production efficiency.
In order to realize the technical scheme, the technical scheme of the utility model is as follows: a piston rod damper eddy current inspection apparatus comprising:
the cleaning mechanism is used for leading in a piston rod in the previous procedure of butt joint and cleaning the piston rod;
the rotating mechanism is arranged at one side of the cleaning mechanism and used for rotating the piston rod cleaned by the cleaning mechanism;
the detection mechanism is movably arranged above the rotating mechanism and is used for detecting the full coverage surface of a piston rod rotating on the rotating mechanism;
the blanking mechanism is arranged at one side of the rotating mechanism and used for classifying and storing the products detected by the detecting mechanism; and
the pushing mechanism can be arranged below the rotating mechanism in a reciprocating manner and is used for pushing the piston rod forwards to the next station after being lifted.
Further, the cleaning mechanism comprises a cleaning water tank with an inclined inner side; a feeding pushing cylinder is arranged on one side of the cleaning water tank; a material blocking component is arranged between the feeding pushing cylinder and the cleaning water tank in a lifting manner; the other end of the cleaning water tank can be lifted and lowered, and a lifting device after cleaning is arranged.
Further, the material blocking component comprises a feeding bracket fixedly arranged on the cleaning water tank; the top of the feeding bracket is provided with a lifting cylinder; a feeding lifting baffle plate is movably arranged on the feeding bracket; the lifting cylinder can drive the feeding lifting baffle plate to reciprocate back and forth along the vertical direction; the tail end of the feeding lifting baffle is obliquely provided with a storage hook trough.
Further, the material blocking component and the lifting device after cleaning are of similar design.
Further, the rotating mechanism comprises a piston rod rolling offset post-positioning device and a piston rod rotating device which are arranged in parallel; the positioning device is used for positioning the fallen piston rod after the piston rod rolls and deviates; the piston rod rotating device is used for driving the positioned piston rod to rotate.
Further, the positioning device after the piston rod is rolled and offset comprises a material receiving jig fixedly arranged at one side of the piston rod rotating device; the mirror images at two sides of the receiving jig are provided with positioning cylinders which can be mutually close or far away;
the piston rod rotating device comprises a piston rod rotating bracket; the top of the piston rod rotating bracket can be mutually far away or close to each other and is provided with a driving part; a servo driving source is arranged on one side of the piston rod rotating support; the servo driving source can drive the driving part to rotate.
Further, the detection mechanism comprises an eddy current probe moving device; the output end of the eddy current probe moving device is provided with an eddy current detection probe group; the eddy current probe moving device can drive the eddy current detection probe group to reciprocate back and forth.
Further, the blanking mechanism comprises a detection completion conveying device; the output end of the detection completion conveying device is provided with a discharge turning plate sorting device in a swinging way; one side of the discharging turning plate sorting device is provided with a qualified product discharging climbing device;
the pushing mechanism comprises a transverse moving cylinder; the output end of the transverse moving cylinder is provided with a vertical lifting cylinder; and a shifting fork frame is fixedly arranged at the output end of the vertical lifting cylinder.
Further, the piston rod damper vortex detection equipment further comprises a frame, and the cleaning mechanism, the rotating mechanism, the detection mechanism, the blanking mechanism and the pushing mechanism are all arranged on the frame; the top of the frame is provided with an equipment state display signal lamp; the stand is provided with an eddy current instrument display screen; an automatic control program operation screen is arranged on one side of the display screen of the vortex instrument; the automatic control program operation screen array is provided with operation control buttons; the machine frame is provided with an equipment safety door; a controller is arranged on the frame; the controller is electrically connected with the cleaning mechanism, the rotating mechanism, the detecting mechanism, the blanking mechanism and the pushing mechanism; the frame is provided with a detection blanking frame device.
Compared with the prior art, the utility model has the following beneficial effects: the utility model realizes the full-automatic detection of the vortex of the piston rod damper products, completes automatic feeding, automatic conveying, automatic cleaning, automatic detection, automatic alarming of defective products and sorting of qualified and unqualified products, and is a series of automatic processes. The detection speed can reach 14 pieces per minute at the highest speed, and the eddy current detection equipment is matched with an eddy current detection instrument, so that the full recording, long-term storage and automatic generation of a detection report of the full detection process data are realized.
Drawings
For further illustration of the various embodiments, the utility model is provided with the accompanying drawings. The accompanying drawings, which are incorporated in and constitute a part of this disclosure, illustrate embodiments and together with the description, serve to explain the principles of the embodiments. With reference to these matters, one of ordinary skill in the art will understand other possible embodiments and advantages of the present utility model. The components in the figures are not drawn to scale and like reference numerals are generally used to designate like components.
FIG. 1 is a three-dimensional schematic diagram of a detection device of the present utility model;
fig. 2 is a three-dimensional schematic of the present utility model.
Description of the reference numerals: 1. a feeding pushing cylinder; 2. a feeding lifting baffle plate; 3. a storage hooking groove; 4. cleaning the water tank; 5. a post-cleaning lifting device; 6. the positioning device is used for positioning the piston rod after rolling and shifting; 7. a piston rod rotation device; 8. an eddy current probe moving device; 9. an eddy current probe group; 10. detecting a completion conveying device; 11. a discharging turning plate sorting device; 12. a reject area; 13. a qualified product area; 14. qualified product discharging climbing device; 15, displaying signal lamp on the state of equipment; 16. the display screen installation position of the vortex instrument; 17. automatically controlling a program operation screen; 18. operating a control button; 19. an equipment security door; 20. the electric control device circuit is arranged at the position of the box body; 21. and detecting a blanking frame device.
Detailed Description
The following description of the embodiments of the present utility model will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present utility model, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the utility model without making any inventive effort, are intended to be within the scope of the utility model.
The present utility model will be further described in detail below with reference to the drawings and detailed description for the purpose of enabling those skilled in the art to better understand the aspects of the present utility model.
Please refer to fig. 1 to 2: a piston rod damper eddy current inspection apparatus comprising:
the cleaning mechanism is used for leading in a piston rod in the previous procedure of butt joint and cleaning the piston rod;
the rotating mechanism is arranged at one side of the cleaning mechanism and used for rotating the piston rod cleaned by the cleaning mechanism;
the detection mechanism is movably arranged above the rotating mechanism and is used for detecting the full coverage surface of a piston rod rotating on the rotating mechanism;
the blanking mechanism is arranged at one side of the rotating mechanism and used for classifying and storing the products detected by the detecting mechanism; and
the pushing mechanism can be arranged below the rotating mechanism in a reciprocating manner and is used for pushing the piston rod forwards to the next station after being lifted.
On the basis of the above embodiment, the cleaning mechanism includes the cleaning water tank 4 with the inner side inclined; a feeding pushing cylinder 1 is arranged on one side of the cleaning water tank 4; a material blocking component is arranged between the feeding and pushing cylinder 1 and the cleaning water tank 4 in a lifting manner; the other end of the cleaning water tank 4 is provided with a lifting device 5 after cleaning in a lifting manner.
On the basis of the embodiment, the material blocking part comprises a feeding bracket fixedly arranged on the cleaning water tank 4; the top of the feeding bracket is provided with a lifting cylinder; a feeding lifting baffle plate 2 is movably arranged on the feeding bracket; the lifting cylinder can drive the feeding lifting baffle plate 2 to reciprocate back and forth along the vertical direction; the tail end of the feeding lifting baffle plate 2 is obliquely provided with a storage hook trough 3.
On the basis of the embodiment, the material blocking part and the post-cleaning lifting device 5 are of similar design.
On the basis of the embodiment, the rotating mechanism comprises a piston rod rolling offset rear positioning device 6 and a piston rod rotating device 7 which are arranged in parallel; the positioning device 6 is used for positioning the fallen piston rod after the piston rod rolls and deviates; the piston rod rotating device 7 is used for driving the positioned piston rod to rotate.
On the basis of the embodiment, the positioning device 6 after the rolling and shifting of the piston rod comprises a receiving jig fixedly arranged at one side of the piston rod rotating device 7; the mirror images at two sides of the receiving jig are provided with positioning cylinders which can be mutually close or far away;
the piston rod rotation means 7 comprises a piston rod rotation bracket; the top of the piston rod rotating bracket can be mutually far away or close to each other and is provided with a driving part; a servo driving source is arranged on one side of the piston rod rotating support; the servo driving source can drive the driving part to rotate.
On the basis of the above embodiment, the detection mechanism comprises an eddy current probe moving device 8; the output end of the eddy current probe moving device 8 is provided with an eddy current detection probe group 9; the eddy current probe moving device 8 can drive the eddy current probe group 9 to reciprocate back and forth.
On the basis of the embodiment, the blanking mechanism comprises a detection completion conveying device 10; the output end of the detection completion conveying device 10 is provided with a discharge turning plate sorting device 11 in a swinging manner; one side of the discharging turning plate sorting device 11 is provided with a qualified product discharging climbing device 14;
the pushing mechanism comprises a transverse moving cylinder; the output end of the transverse moving cylinder is provided with a vertical lifting cylinder; and a shifting fork frame is fixedly arranged at the output end of the vertical lifting cylinder.
On the basis of the embodiment, the piston rod shock absorber vortex detection equipment also comprises a rack, and the cleaning mechanism and the rotating mechanism
The detection mechanism, the blanking mechanism and the pushing mechanism are arranged on the frame; the top of the frame is provided with an equipment state display signal lamp 15; the stand is provided with an eddy current instrument display screen 16; an automatic control program operation screen 17 is arranged on one side of the vortex instrument display screen 16; the automatic control program operation screen 17 array is provided with operation control buttons 18; the frame is provided with an equipment safety door 19; the frame is provided with a controller 20; the controller 20 is electrically connected with the cleaning mechanism, the rotating mechanism, the detecting mechanism, the blanking mechanism and the pushing mechanism; the frame is provided with a detection blanking frame device 21.
The utility model specifically works as follows: the former procedure flows into the position of a feeding pushing cylinder 1, and is pushed by the cylinder, and a piston rod flows to a feeding lifting baffle 2; if the material is in the previous working procedure, the piston rod is released after the material is in a material shortage state in the material storage hooking groove 3, the piston rod enters the cleaning water tank 4 to clean surface pollutants, metal scrap iron and the like, the cleaning is finished, the lifting device is used for lifting the piston rod after the cleaning is finished, and the piston rod further flows into the positioning device after the rolling and deflection of the piston rod 6; the piston rod further flows into the 7 piston rod rotation means; the eddy current probe moving device 8, the eddy current probe group 9 can carry out the detection process of the full coverage surface of the piston rod, and the detection completion conveying device 10; 11 a discharging turning plate sorting device; 12 reject area; 13 qualified product area; 14 qualified product discharging climbing device; 15, displaying signal lamp on the state of equipment; 16 vortex instrument display screen mounting positions; 17 automatic control program operation screen; 18 operating a control button; 19 an equipment security door; 20, installing an electric control device circuit at the position of the box body; 21 detect the blanking frame apparatus, finish the rough product detection process. The utility model has the most beneficial characteristics that the automatic vortex detection of the piston rod damper products is realized, the automatic feeding, the automatic conveying, the automatic detection, the automatic alarming of defective products and the sorting of qualified and unqualified products are completed, and the series of automatic processes are completed. The detection speed can reach 14 pieces per minute at the highest speed, and the eddy current detection equipment is matched with an eddy current detection instrument, so that the full recording, long-term storage and automatic generation of a detection report of the full detection process data are realized.
The above description is only of the preferred embodiments of the present utility model, and is not intended to limit the present utility model in any way, although the present utility model has been described above with reference to the preferred embodiments, and is not intended to limit the present utility model. Any person skilled in the art should make equivalent embodiments belonging to equivalent changes and modifications by using the technical content disclosed in the above description without departing from the technical content of the present utility model, but any brief introduction modification, equivalent changes and modifications made to the above embodiments according to the technical substance of the present utility model still fall within the scope of the technical solution of the present utility model.
Claims (9)
1. A piston rod damper eddy current inspection apparatus, comprising:
the cleaning mechanism is used for leading in a piston rod in the previous procedure of butt joint and cleaning the piston rod;
the rotating mechanism is arranged at one side of the cleaning mechanism and used for rotating the piston rod cleaned by the cleaning mechanism;
the detection mechanism is movably arranged above the rotating mechanism and is used for detecting the full coverage surface of a piston rod rotating on the rotating mechanism;
the blanking mechanism is arranged at one side of the rotating mechanism and used for classifying and storing the products detected by the detecting mechanism; and
the pushing mechanism can be arranged below the rotating mechanism in a reciprocating manner and is used for pushing the piston rod forwards to the next station after being lifted.
2. The piston rod damper vortex detection apparatus of claim 1 wherein: the cleaning mechanism comprises a cleaning water tank (4) with an inclined inner side; one side of the cleaning water tank (4) is provided with a feeding pushing cylinder (1); a material blocking part is arranged between the feeding pushing cylinder (1) and the cleaning water tank (4) in a lifting manner; the other end of the cleaning water tank (4) can be lifted and provided with a post-cleaning lifting device (5).
3. The piston rod damper vortex detection apparatus of claim 2 wherein: the material blocking part comprises a feeding bracket fixedly arranged on the cleaning water tank (4); the top of the feeding bracket is provided with a lifting cylinder; a feeding lifting baffle plate (2) is movably arranged on the feeding bracket; the lifting cylinder can drive the feeding lifting baffle plate (2) to reciprocate along the vertical direction; the tail end of the feeding lifting baffle plate (2) is obliquely provided with a storage hooking groove (3).
4. A piston rod damper eddy current inspection apparatus as claimed in claim 3, wherein: the material blocking part and the cleaned lifting device (5) are of similar design.
5. The piston rod damper vortex detection apparatus of claim 1 wherein: the rotating mechanism comprises a piston rod rolling offset rear positioning device (6) and a piston rod rotating device (7) which are arranged in parallel; the positioning device (6) is used for positioning the fallen piston rod after the piston rod rolls and deflects; the piston rod rotating device (7) is used for driving the positioned piston rod to rotate.
6. The piston rod damper vortex detection apparatus of claim 5 wherein: the positioning device (6) after the piston rod is subjected to rolling deflection comprises a receiving jig fixedly arranged at one side of the piston rod rotating device (7); the mirror images at two sides of the receiving jig are provided with positioning cylinders which can be mutually close or far away;
the piston rod rotation means (7) comprises a piston rod rotation bracket; the top of the piston rod rotating bracket can be mutually far away or close to each other and is provided with a driving part; a servo driving source is arranged on one side of the piston rod rotating support; the servo driving source can drive the driving part to rotate.
7. The piston rod damper vortex detection apparatus of claim 1 wherein: the detection mechanism comprises an eddy current probe moving device (8); an eddy current detection probe group (9) is arranged at the output end of the eddy current probe moving device (8); the eddy current probe moving device (8) can drive the eddy current detection probe group (9) to reciprocate back and forth.
8. The piston rod damper vortex detection apparatus of claim 1 wherein: the blanking mechanism comprises a detection completion conveying device (10); the output end of the detection completion conveying device (10) is provided with a discharge turning plate sorting device (11) in a swinging manner; one side of the discharging turning plate sorting device (11) is provided with a qualified product discharging climbing device (14);
the pushing mechanism comprises a transverse moving cylinder; the output end of the transverse moving cylinder is provided with a vertical lifting cylinder; and a shifting fork frame is fixedly arranged at the output end of the vertical lifting cylinder.
9. A piston rod damper vortex detection apparatus as in any one of claims 1-8 wherein: the piston rod shock absorber vortex detection equipment further comprises a rack, and the cleaning mechanism, the rotating mechanism, the detection mechanism, the blanking mechanism and the pushing mechanism are all arranged on the rack; an equipment state display signal lamp (15) is arranged at the top of the frame; the stand is provided with an eddy current instrument display screen (16); an automatic control program operation screen (17) is arranged on one side of the vortex instrument display screen (16); the automatic control program operation screen (17) array is provided with operation control buttons (18); the machine frame is provided with an equipment safety door (19); a controller (20) is arranged on the frame; the controller (20) is electrically connected with the cleaning mechanism, the rotating mechanism detection mechanism, the blanking mechanism and the pushing mechanism; the frame is provided with a detection blanking frame device (21).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202322295458.1U CN220678636U (en) | 2023-08-25 | 2023-08-25 | Piston rod shock absorber vortex detection equipment |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202322295458.1U CN220678636U (en) | 2023-08-25 | 2023-08-25 | Piston rod shock absorber vortex detection equipment |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN220678636U true CN220678636U (en) | 2024-03-29 |
Family
ID=90404519
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202322295458.1U Active CN220678636U (en) | 2023-08-25 | 2023-08-25 | Piston rod shock absorber vortex detection equipment |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN220678636U (en) |
-
2023
- 2023-08-25 CN CN202322295458.1U patent/CN220678636U/en active Active
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