CN215498659U - Rotor water-cooling automatic lifter - Google Patents
Rotor water-cooling automatic lifter Download PDFInfo
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- CN215498659U CN215498659U CN202121011188.1U CN202121011188U CN215498659U CN 215498659 U CN215498659 U CN 215498659U CN 202121011188 U CN202121011188 U CN 202121011188U CN 215498659 U CN215498659 U CN 215498659U
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Abstract
The rotor water-cooling automatic elevator comprises a water tank, wherein a support rod is fixed on the side part of the water tank, and an electric cabinet is fixed at the top end of the support rod; a plurality of material placing parts with the same structure are arranged between the water tank and the electric cabinet, each material placing part comprises a first pneumatic slide rail, a first pneumatic slide block, a limiting rod and a discharging table, the first pneumatic slide rail is arranged between the water tank and the electric cabinet, and the first pneumatic slide rail is connected with the first pneumatic slide block in a sliding manner; a limiting rod is connected inside the first pneumatic sliding block in a penetrating and sliding mode and fixed between the water tank and the electric cabinet; a discharging table is fixed on the side portion of the first pneumatic sliding block and used for placing a rotor. The utility model ensures the consistency of the water cooling time of the rotors of the same type, effectively solves the problem of residual water in the rotors and improves the overall performance of the motor; the problem of operating personnel gloves soaking moist is solved, the labour has been reduced.
Description
Technical Field
The utility model belongs to the technical field of motor processing, and particularly relates to a rotor water-cooling automatic lifter.
Background
The motor rotor is a rotating part in the motor, the motor consists of a rotor and a stator, and the motor is a conversion device for realizing electric energy and mechanical energy and electric energy; the rotor is usually made of cast aluminum, the unqualified rate of the jumping value of the cast aluminum rotor after the residual temperature pressing of the shaft is naturally cooled is high, and the unqualified rate of the jumping can be reduced by verifying that the rotor is immediately cooled by water after the residual temperature pressing of the shaft.
The existing process is that the rotors are put into a water tank manually by water cooling, and the previous rotor is taken out after the next rotor presses a shaft; the water cooling time is artificially controlled, uncertain factors exist in the cooling time, the water in a rotor balance groove and a key groove cannot be volatilized due to overlong time, and an end cover of a machine base can be rusted after the machine base is installed; meanwhile, when an operator takes and places the rotor into and out of the water pool, the gloves are easily wet and serious.
SUMMERY OF THE UTILITY MODEL
Aiming at the defects in the prior art, the utility model provides a rotor water-cooling automatic elevator, which has the following specific technical scheme:
the rotor water-cooling automatic elevator comprises a water tank, wherein a support rod is fixed on the side part of the water tank, and an electric cabinet is fixed at the top end of the support rod;
a plurality of material placing parts with the same structure are arranged between the water tank and the electric cabinet, each material placing part comprises a first pneumatic slide rail, a first pneumatic slide block, a limiting rod and a discharging table, the first pneumatic slide rail is arranged between the water tank and the electric cabinet, and the first pneumatic slide rail is connected with the first pneumatic slide block in a sliding manner; a limiting rod is connected inside the first pneumatic sliding block in a penetrating and sliding mode and fixed between the water tank and the electric cabinet; a discharging table is fixed on the side part of the first pneumatic sliding block and used for placing a rotor; the first pneumatic sliding block drives the discharging table to lift so as to cool the rotor.
Furthermore, the cross section of the discharging platform adopts a Z-shaped structure, and a jack is formed in the center of the discharging platform; the material placing table is characterized in that preformed holes are formed in two sides of the surface of the material placing table, and two lifting grooves are formed in the surface of the material placing table.
Furthermore, the two lifting grooves are connected with a blanking part in a matched mode, the blanking part comprises a second pneumatic sliding rail, a second telescopic cylinder, a second pneumatic sliding block, a back plate and a lifting plate, the two lifting grooves are connected with the two lifting plates in a matched mode, and the lifting plates are fixed to the bottom ends of the side portions of the back plate; two lifting plates are fixed at the top ends of the side parts of the back plate, and a second telescopic cylinder is fixed at the back part of the back plate; and a second pneumatic sliding block is fixed at the end part of the second telescopic cylinder and is connected with a second pneumatic sliding rail in a sliding manner.
Furthermore, the preformed hole is matched with an upper feeding part, the feeding part comprises a supporting plate, a connecting rod, a cross rod and a first telescopic cylinder, a toothed plate is formed on the side part of the supporting plate, and the toothed plate is matched and connected with the preformed hole; a connecting rod is fixed on the back of the supporting plate, and a cross rod is fixed at the end part of the connecting rod; and a first telescopic cylinder is fixed on the side part of the cross rod.
Further, the included angle between the toothed plate and the supporting plates is 60-85 degrees, and the number of the supporting plates and the distance between the supporting plates are the same as the number of the material placing pieces and the distance between the material placing pieces.
Further, the cooling device comprises a cooling part, wherein the cooling part comprises a water pump, a main pipe, branch pipes and a cooling fan; the number of the main pipes is two, the water pump is arranged in the water tank, and the water pump is connected with the first main pipe; the side part of the first main pipe is connected with a plurality of branch pipes, and the other ends of the branch pipes are connected with a second main pipe; the second main pipe is communicated with the water tank; and a heat radiation fan is arranged on the side part of the branch pipe.
Further, a controller and a timer are arranged in the electric cabinet, and a key and a manual switch are arranged on the surface of the electric cabinet; the controller is electrically connected with the timer, the key, the manual switch, the temperature sensor, the water pump, the cooling fan, the first pneumatic sliding block and the second pneumatic sliding block; the temperature sensor is arranged in the water tank.
The utility model has the beneficial effects that:
1. the consistency of the water cooling time of the rotors of the same type is ensured, the problem of residual water in the rotors is effectively solved, and the overall performance of the motor is improved;
2. the problem of operating personnel gloves soaking moist is solved, the labour has been reduced.
Drawings
Fig. 1 shows a schematic structural view of a rotor water-cooled automatic elevator of the present invention;
FIG. 2 shows a schematic view of the discharge table and pallet configuration of the present invention;
FIG. 3 is a schematic view showing a coupling structure of a water tank and a cooling member according to the present invention;
FIG. 4 is a schematic view of the cooling element of the present invention in operation;
FIG. 5 is a schematic diagram illustrating the control principle of the electric cabinet of the present invention;
shown in the figure: 1. the electric cabinet, 2, put the material piece, 21, first pneumatic slide rail, 22, first pneumatic slider, 23, gag lever post, 24, blowing platform, 241, promote the groove, 242, the jack, 243, the preformed hole, 3, the bracing piece, 4, the water tank, 5, the cooling part, 51, the water pump, 52, house steward, 53, the branch pipe, 54, radiator fan, 6, the material loading spare, 61, the layer board, 611, the pinion rack, 62, the connecting rod, 63, the horizontal pole, 64, first telescopic cylinder, 7, the rotor, 8, the unloading spare, 81, the pneumatic slide rail of second, 82, the telescopic cylinder of second, 83, the pneumatic slider of second, 84, the backplate, 85, the lift plate.
Detailed Description
In order to make the objects, technical solutions and advantages of the present invention more apparent, the present invention is further described in detail with reference to the following embodiments. It should be understood that the specific embodiments described herein are merely illustrative of the utility model and are not intended to limit the utility model.
The rotor water-cooling automatic elevator comprises a water tank 4, wherein a support rod 3 is fixed on the side part of the water tank 4, and an electric cabinet 1 is fixed at the top end of the support rod 3;
a plurality of material placing parts 2 with the same structure are arranged between the water tank 4 and the electric cabinet 1, each material placing part 2 comprises a first pneumatic slide rail 21, a first pneumatic slide block 22, a limiting rod 23 and a discharging platform 24, the first pneumatic slide rail 21 is arranged between the water tank 4 and the electric cabinet 1, and the first pneumatic slide rail 21 is connected with the first pneumatic slide block 22 in a sliding manner; a limiting rod 23 is connected inside the first pneumatic sliding block 22 in a penetrating and sliding manner, and the limiting rod 23 is fixed between the water tank 4 and the electric cabinet 1; a discharging table 24 is fixed on the side part of the first pneumatic slide block 22, and the discharging table 24 is used for placing the rotor 7; the first pneumatic slide block 22 drives the discharging table 24 to lift and lower for cooling the rotor 7;
the during operation will need water-cooled rotor 7 to arrange in blowing platform 24 on, then start first pneumatic slider 22, make it slide down on first pneumatic slide rail 21, make blowing platform 24 drive rotor 7 and enter into in the water tank 7, realize cooling rotor 7, adopt the device to carry out the rotor cooling, reduce the labour on the one hand, need not the handheld offal of operator, improve the security performance, on the other hand guarantees that it is the same with batch rotor cooling time, improve the motor wholeness ability.
As an improvement of the above technical solution, the cross section of the material placing table 24 adopts a zigzag structure, and the center of the material placing table 24 is provided with an insertion hole 242; two sides of the surface of the discharging platform 24 are provided with reserved holes 243, and the surface of the discharging platform 24 is provided with two lifting grooves 241; the rotor is convenient to stably place, and the rotor is convenient to enter the water tank.
As an improvement of the above technical solution, the two lifting grooves 241 are connected with the blanking member 8 in a matching manner, the blanking member 8 includes a second pneumatic slide rail 81, a second telescopic cylinder 82, a second pneumatic slide block 83, a back plate 84 and a lifting plate 85, the two lifting grooves 241 are connected with the two lifting plates 85 in a matching manner, and the lifting plates 85 are fixed at the bottom ends of the side portions of the back plate 84; two lifting plates 85 are fixed at the top ends of the side parts of the back plate 84, and a second telescopic cylinder 82 is fixed at the back part of the back plate 84; a second pneumatic sliding block 83 is fixed at the end part of the second telescopic cylinder 82, and the second pneumatic sliding block 83 is connected with a second pneumatic sliding rail 81 in a sliding manner;
when the discharging of the rotor 7 is carried out after the water cooling is finished, the second telescopic cylinder 82 is started, the second telescopic cylinder 82 drives the lifting plate 85 to extend into the lifting groove 241 on the surface of each discharging platform 24, the rotor 7 after the water cooling is finished is positioned at the top end of the lifting plate 85 at the bottom row, the lifting plate 85 at the top row is positioned at the top end of the rotor 7, the second pneumatic slide block 83 is started at the moment, the second pneumatic slide block 83 moves upwards on the second pneumatic slide rail 81, the rotor 7 can be lifted and moved upwards, then the second telescopic cylinder 82 is started to reset, and the rotor 7 can be moved to a position far away from the top end of the water tank 4; realize the unloading of a plurality of rotors 7 simultaneously, reduce the labour, for the rotor unloading after the cooling facilitates.
As an improvement of the above technical solution, the preformed hole 243 is connected with the feeding member 6 in a matching manner, the feeding member 6 includes a supporting plate 61, a connecting rod 62, a cross bar 63 and a first telescopic cylinder 64, a tooth plate 611 is formed at the side of the supporting plate 61, and the tooth plate 611 is connected with the preformed hole 243 in a matching manner; a connecting rod 62 is fixed on the back of the supporting plate 61, and a cross rod 63 is fixed on the end of the connecting rod 62; a first telescopic cylinder 64 is fixed on the side of the cross rod 63;
when the previous batch of rotors 7 is cooled, the next batch of rotors 7 needing cooling can be prepared for cooling; namely, a material loading preparation is carried out, the rotor 7 is placed on the supporting plate 61, and the rotating shaft in the rotor 7 is inserted between the two tooth plates 611; then, feeding is carried out, the first telescopic cylinder 64 is driven during feeding to enable the supporting plate 61 to move towards the discharging table 24, the toothed plate 611 is inserted into the reserved hole 243 through movement, the discharging table 24 is driven by the first pneumatic sliding block 22 to ascend, the rotor 7 can be transferred to the discharging table 24, and then the first telescopic cylinder 64 resets to achieve resetting of the supporting plate 61; completing the feeding of the discharging platform 24; the material loading is quick and convenient.
As an improvement of the above technical solution, an included angle between the toothed plate 611 and the supporting plates 61 is 60 to 85 °, and the number of the supporting plates 61 and the distance between the supporting plates 61 are the same as the number of the material placing members 2 and the distance between the material placing members 2; the rotor 7 is prevented from falling off during the movement.
As an improvement of the above technical solution, the cooling device further comprises a cooling member 5, wherein the cooling member 5 comprises a water pump 51, a main pipe 52, a branch pipe 53 and a cooling fan 54; the number of the main pipes 52 is two, the water pump 51 is installed inside the water tank 4, and the water pump 51 is connected with one main pipe 52; the side of the first header pipe 52 is connected with a plurality of branch pipes 53, and the other ends of the branch pipes 53 are connected with a second header pipe 52; the second main pipe 52 is communicated with the water tank 4; a cooling fan 54 is arranged on the side part of the branch pipe 53, when cooling is needed, the water pump 51 is started, water in the water tank 4 is pumped into the branch pipe 53 through the water pump 51, heat dissipation is enhanced by the aid of the cooling fan 54, cooling of the water in the water tank 4 is achieved, and the cooled water is continuously sent into the water tank 4 to cool the rotor 7; the treatment of the cooling water is effected so as to circulate the cooling of the rotor 7.
As an improvement of the technical scheme, a controller and a timer are arranged in the electric cabinet 1, and a key and a manual switch are arranged on the surface of the electric cabinet 1; the controller is electrically connected with the timer, the key, the manual switch, the temperature sensor, the water pump, the cooling fan 54, the first pneumatic slide block 22 and the second pneumatic slide block 83; the temperature sensor is arranged in the water tank 4, so that timing water cooling is realized, and the quality of the processed motor is ensured.
Fig. 1 shows a structural schematic diagram of the whole of the embodiment of the present invention, exemplarily, as shown in fig. 1, the present invention includes a feeding member 6, the feeding member 6 includes a supporting plate 61, a connecting rod 62, a cross bar 63 and a first telescopic cylinder 64, a side of the supporting plate 61 forms a toothed plate 611, the two are in an inclined state, and the toothed plate 611 is in fit connection with the prepared hole 243; a connecting rod 62 is fixed on the back of the supporting plate 61, and a cross rod 63 is fixed on the end of the connecting rod 62; a first telescopic cylinder 64 is fixed to the lateral portion of the cross bar 63.
The water-cooling part comprises an electric cabinet 1, a material placing part 2, a supporting rod 3 and a water tank 4; a support rod 3 is fixed on the side part of the water tank 4, and an electric cabinet 1 is fixed on the top end of the support rod 3; a plurality of material placing parts 2 with the same structure are arranged between the water tank 4 and the electric cabinet 1, each material placing part 2 comprises a first pneumatic slide rail 21, a first pneumatic slide block 22, a limiting rod 23 and a discharging platform 24, the first pneumatic slide rail 21 is arranged between the water tank 4 and the electric cabinet 1, and the first pneumatic slide rail 21 is connected with the first pneumatic slide block 22 in a sliding manner; a limiting rod 23 is connected inside the first pneumatic sliding block 22 in a penetrating and sliding manner, and the limiting rod 23 is fixed between the water tank 4 and the electric cabinet 1; a discharging table 24 is fixed on the side part of the first pneumatic slide block 22, and the discharging table 24 is used for placing the rotor 7; as shown in fig. 2, the section of the discharging platform 24 is of a zigzag structure, and a jack 242 is formed in the center of the discharging platform 24; two sides of the surface of the discharging platform 24 are provided with reserved holes 243, the surface of the discharging platform 24 is provided with two lifting grooves 241, and the first pneumatic slider 22 drives the discharging platform 24 to lift and lower for cooling the rotor 7.
A cooling member 5, the water cooling member 5 is shown in FIG. 3; the cooling part 5 comprises a water pump 51, a main pipe 52, branch pipes 53 and a cooling fan 54; the number of the main pipes 52 is two, the water pump 51 is installed inside the water tank 4, and the water pump 51 is connected with one main pipe 52; the side of the first header pipe 52 is connected with a plurality of branch pipes 53, and the other ends of the branch pipes 53 are connected with a second header pipe 52; the second main pipe 52 is communicated with the water tank 4; the side of the branched pipe 53 is provided with a heat radiating fan 54.
The blanking part 8 comprises a second pneumatic slide rail 81, a second telescopic cylinder 82, a second pneumatic slide block 83, a back plate 84 and lifting plates 85, the two lifting grooves 241 are matched and connected with the two lifting plates 85, and the lifting plates 85 are fixed at the bottom ends of the side parts of the back plate 84; two lifting plates 85 are fixed at the top ends of the side parts of the back plate 84, and a second telescopic cylinder 82 is fixed at the back part of the back plate 84; the end of the second telescopic cylinder 82 fixes a second pneumatic sliding block 83, and the second pneumatic sliding block 83 is connected with a second pneumatic sliding rail 81 in a sliding manner.
The control principle of the electric cabinet 1 is shown in fig. 5, a controller and a timer are arranged in the electric cabinet 1, and a key and a manual switch are arranged on the surface of the electric cabinet 1; the controller is electrically connected with the timer, the key, the manual switch, the temperature sensor, the water pump, the cooling fan 54, the first pneumatic slide block 22 and the second pneumatic slide block 83; the temperature sensor is arranged in the water tank 4; the controller adopts a PLC controller.
Firstly, loading is carried out, the rotor 7 is placed on the supporting plate 61 during loading, and a rotating shaft in the rotor 7 is inserted between the two toothed plates 611; then, feeding is carried out, the first telescopic cylinder 64 is driven during feeding to enable the supporting plate 61 to move towards the discharging table 24, the toothed plate 611 is inserted into the reserved hole 243 through movement, the discharging table 24 is driven by the first pneumatic sliding block 22 to ascend, the rotor 7 can be transferred to the discharging table 24, and then the first telescopic cylinder 64 resets to achieve resetting of the supporting plate 61; completing the feeding of the discharging platform 24; then, water cooling is carried out, and during the water cooling, the first pneumatic slide block 22 is started to slide downwards on the first pneumatic slide rail 21, so that the discharging table 24 drives the rotor 7 to enter the water tank 7, and the rotor 7 is cooled; during water cooling, a timer is started through a manual switch to perform water cooling timing, for example, one minute of water cooling is performed, after the timing is completed, the second telescopic cylinder 82 is started through the controller, the second telescopic cylinder 82 drives the lifting plate 85 to extend into the lifting grooves 241 on the surface of each discharging table 24, the rotor 7 after the water cooling is completed is located at the top end of the lifting plate 85 at the bottom row, the lifting plate 85 at the top row is located at the top end of the rotor 7, the second pneumatic sliding block 83 is started at this time, the second pneumatic sliding block 83 moves upwards on the second pneumatic sliding rail 81, the rotor 7 can be lifted to move upwards, then the second telescopic cylinder 82 is started to reset, and the rotor 7 can move to a position far away from the top end of the water tank 4; the temperature in the water tank 4 is detected by the temperature sensor, when the temperature in the water tank 4 exceeds a preset value, illustratively, 50 ℃, the water pump 51 and the cooling fan 54 are turned on by the controller, the water in the water tank 4 is pumped into the branch pipe 53 by the water pump 51, the cooling is enhanced by the cooling fan 54, the water in the water tank 4 is cooled, and the cooled water is continuously sent into the water tank 4 to cool the rotor 7.
The above description is only for the purpose of illustrating the preferred embodiments of the present invention and is not to be construed as limiting the utility model, and any modifications, equivalents and improvements made within the spirit and principle of the present invention are intended to be included within the scope of the present invention.
Claims (7)
1. Rotor water-cooling automatic lift, its characterized in that: the water tank comprises a water tank (4), a support rod (3) is fixed on the side part of the water tank (4), and an electric cabinet (1) is fixed at the top end of the support rod (3);
a plurality of material placing parts (2) with the same structure are arranged between the water tank (4) and the electric cabinet (1), each material placing part (2) comprises a first pneumatic slide rail (21), a first pneumatic slide block (22), a limiting rod (23) and a discharging table (24), the first pneumatic slide rails (21) are installed between the water tank (4) and the electric cabinet (1), and the first pneumatic slide rails (21) are connected with the first pneumatic slide blocks (22) in a sliding manner; a limiting rod (23) is connected inside the first pneumatic sliding block (22) in a penetrating and sliding mode, and the limiting rod (23) is fixed between the water tank (4) and the electric cabinet (1); a discharging table (24) is fixed on the side part of the first pneumatic sliding block (22), and the discharging table (24) is used for placing the rotor (7); the first pneumatic sliding block (22) drives the discharging table (24) to lift and lower for cooling the rotor (7).
2. The rotor water-cooling automatic elevator according to claim 1, characterized in that: the cross section of the discharging platform (24) adopts a Z-shaped structure, and a jack (242) is formed in the center of the discharging platform (24); two sides of the surface of the discharging platform (24) are provided with reserved holes (243), and the surface of the discharging platform (24) is provided with two lifting grooves (241).
3. The rotor water-cooling automatic elevator according to claim 2, characterized in that: the two lifting grooves (241) are connected with a blanking part (8) in a matched mode, the blanking part (8) comprises a second pneumatic sliding rail (81), a second telescopic cylinder (82), a second pneumatic sliding block (83), a back plate (84) and a lifting plate (85), the two lifting grooves (241) are connected with the two lifting plates (85) in a matched mode, and the lifting plates (85) are fixed to the bottom end of the side portion of the back plate (84); two lifting plates (85) are fixed at the top ends of the side parts of the back plate (84), and a second telescopic cylinder (82) is fixed at the back part of the back plate (84); and a second pneumatic sliding block (83) is fixed at the end part of the second telescopic cylinder (82), and the second pneumatic sliding block (83) is connected with a second pneumatic sliding rail (81) in a sliding manner.
4. The rotor water-cooled automatic elevator according to claim 3, characterized in that: the preformed hole (243) is matched with and connected with a feeding part (6), the feeding part (6) comprises a supporting plate (61), a connecting rod (62), a cross rod (63) and a first telescopic cylinder (64), a toothed plate (611) is formed on the side part of the supporting plate (61), and the toothed plate (611) is matched with and connected with the preformed hole (243); a connecting rod (62) is fixed to the back of the supporting plate (61), and a cross rod (63) is fixed to the end of the connecting rod (62); and a first telescopic cylinder (64) is fixed on the side part of the cross rod (63).
5. The rotor water-cooled automatic elevator according to claim 4, characterized in that: the included angle between the toothed plate (611) and the supporting plates (61) is 60-85 degrees, and the number of the supporting plates (61) and the distance between the supporting plates (61) are the same as the number of the material placing parts (2) and the distance between the material placing parts (2).
6. The rotor water-cooling automatic elevator according to claim 5, characterized in that: the cooling device is characterized by further comprising a cooling part (5), wherein the cooling part (5) comprises a water pump (51), a main pipe (52), branch pipes (53) and a cooling fan (54); the number of the main pipes (52) is two, the water pump (51) is arranged inside the water tank (4), and the water pump (51) is connected with a first main pipe (52); the side part of the first main pipe (52) is connected with a plurality of branch pipes (53), and the other ends of the branch pipes (53) are connected with a second main pipe (52); the second main pipe (52) is communicated with the water tank (4); and a radiating fan (54) is arranged on the side part of the branch pipe (53).
7. The rotor water-cooling automatic elevator according to claim 6, characterized in that: a controller and a timer are arranged in the electric cabinet (1), and a key and a manual switch are arranged on the surface of the electric cabinet (1); the controller is electrically connected with the timer, the key, the manual switch, the temperature sensor, the water pump, the cooling fan (54), the first pneumatic sliding block (22) and the second pneumatic sliding block (83); the temperature sensor is arranged in the water tank (4).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202121011188.1U CN215498659U (en) | 2021-05-12 | 2021-05-12 | Rotor water-cooling automatic lifter |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202121011188.1U CN215498659U (en) | 2021-05-12 | 2021-05-12 | Rotor water-cooling automatic lifter |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN215498659U true CN215498659U (en) | 2022-01-11 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202121011188.1U Active CN215498659U (en) | 2021-05-12 | 2021-05-12 | Rotor water-cooling automatic lifter |
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| Country | Link |
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| CN (1) | CN215498659U (en) |
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2021
- 2021-05-12 CN CN202121011188.1U patent/CN215498659U/en active Active
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