CN215496356U

CN215496356U - Equipment that material rubberizing was dialled to vibration dish feeding module

Info

Publication number: CN215496356U
Application number: CN202121700904.7U
Authority: CN
Inventors: 李杰栋; 陈勋华
Original assignee: Dongyang Dongci Automation Technology Co ltd
Current assignee: Dongyang Dongci Automation Technology Co ltd
Priority date: 2021-07-26
Filing date: 2021-07-26
Publication date: 2022-01-11
Anticipated expiration: 2031-07-26

Abstract

The utility model discloses a material poking and rubberizing device of a vibrating disc feeding module, which belongs to the technical field of inductance manufacturing and comprises a rack, wherein a vibrating disc is arranged at one end above the rack, a rubberizing mechanism is arranged at the other end above the rack, a material poking mechanism is arranged between the vibrating disc and the rubberizing mechanism, an electric cabinet is further arranged above the rack, and the vibrating disc, the material poking mechanism and the rubberizing mechanism are in signal connection with the electric cabinet. According to the automatic directional discharging device, the vibration discs are used for automatically and directionally sequencing and discharging materials, so that the function of replacing manpower by a machine is realized, the labor intensity of operators is reduced, the efficiency is improved, and the yield is increased; the material shifting mechanism is driven by the stepping motor, so that the stability is improved, a double-station design is adopted, a material storage area and a transition area are divided, and the efficiency is improved; according to the utility model, the adhesive tape sticking mechanism is matched with the transverse moving speed of the material shifting mechanism, so that the product spacing is more controllable during adhesive tape sticking, the consistency of adhesive tape sticking effect is ensured, and the adhesive tape is saved by matching with the starting and stopping of the material shifting mechanism.

Description

Equipment that material rubberizing was dialled to vibration dish feeding module

Technical Field

The utility model belongs to the technical field of inductor manufacturing, and particularly relates to a vibrating disc feeding module material poking and rubberizing device.

Background

The integrated inductor (molded inductor) comprises a base body and a winding body, wherein the base body is formed by embedding the winding body into metal magnetic powder and die-casting the embedded metal magnetic powder, and SMD pins are lead-out pins of the winding body and are directly formed on the surface of the base body.

The integrally formed inductor has higher inductance and smaller leakage inductance compared with the traditional inductor; the inductor is SMD structural design, not only can not damage the inductor during the use, can improve production efficiency again. The production process flow of the integrated inductor mainly comprises seven main process flows of coil welding, mixture preparation, press forming, sintering, paint spraying, bending and detection.

Integral type inductance is when spraying paint, is directly to scribble on metal magnetic main part, for avoiding lacquer to shield the metal terminal, influences the performance, so need paste the protection with the sticky tape with the terminal of integral type inductance both sides, artifical intensity of labour is big, and inefficiency, and the interval of artifical rubberizing product is unstable.

Therefore, a need exists for a fast, automatic, and highly stable taping apparatus.

SUMMERY OF THE UTILITY MODEL

To solve the problems set forth in the background art described above. The utility model provides a vibrating disk feeding module material-shifting and rubberizing device which has the advantages that the consistency of rubberizing effects is guaranteed, and an adhesive tape is saved by matching with the starting and stopping of a material-shifting mechanism.

In order to achieve the purpose, the utility model provides the following technical scheme: the utility model provides an equipment that material rubberizing was dialled to vibration dish feeding module, includes the frame, and the one end of frame top is equipped with the vibration dish, and the other end of frame top is equipped with rubberizing mechanism, is equipped with between vibration dish and the rubberizing mechanism and dials material mechanism, and the top of frame still is equipped with the electric cabinet, and vibration dish, group material mechanism and rubberizing mechanism all with electric cabinet signal connection.

In order to promote the work efficiency of rubberizing, furtherly, the material mechanism of dialling is including dialling material mechanism mount pad, and the mount pad of dialling material mechanism is installed in the frame, and one side of dialling material mechanism mount pad bottom plate is equipped with conveyer belt and guide holder respectively, and the guide holder is located the one end of conveyer belt, is equipped with the removal module on the side of dialling material mechanism mount pad riser, is equipped with on the removal module and dials the material subassembly, and one side of conveyer belt is equipped with the conveyer belt motor.

In order to carry out spacing to the product, further, all be equipped with limit baffle above conveyer belt and the guide holder.

In order to carry out spacingly to the product on the conveyer belt, the product interval is more controllable when making the rubberizing, the uniformity of rubberizing effect has been guaranteed, furtherly, the both ends of conveyer belt are connected with first fender material subassembly and second fender material subassembly respectively, wherein, first fender material subassembly is the same with the structure of second fender material subassembly, the second fender material subassembly includes striker cylinder and striker plate, striker cylinder installs in the below of dialling material mechanism mount pad bottom plate, be connected with the striker plate on striker cylinder's the output. The end of the conveying belt close to the vibrating disk is provided with a transition plate, and the end of the guide seat close to the gluing mechanism is provided with a gluing plate.

In order to catch products accidentally falling from the transition plate and prevent the products from falling on the ground to cause damage, a material receiving plate is further arranged below the transition plate.

In order to drive the material stirring assembly to move, further, the moving module comprises a second stepping motor and a driven shaft, wherein the second stepping motor and the driven shaft are arranged at two ends of a vertical plate of the material stirring mechanism mounting seat, the output end of the second stepping motor is connected with the driven shaft through a synchronous belt, a synchronous belt pressing block is arranged on the synchronous belt, the moving module further comprises a linear guide rail, the linear guide rail is located below the synchronous belt, and two ends of the side surface of the vertical plate of the material stirring mechanism mounting seat are respectively provided with an oil pressure buffer.

In order to dial the material through dialling the material subassembly, furtherly, dial the material subassembly and include the connecting seat, and the connecting seat is connected with linear guide's slider, and the connecting seat still is connected with the hold-in range briquetting, is connected with the connecting plate on the connecting seat, and the both ends of connecting plate are connected with the lift cylinder respectively, are connected with on the output of lift cylinder and dial the material piece.

In order to carry out rubberizing operation on a product, further, the rubberizing mechanism comprises a rubberizing mechanism mounting plate, the rubberizing mechanism mounting plate is mounted on the rack, a fixed seat is arranged on the side face of the rubberizing mechanism mounting plate, a linear slide rail is connected onto the fixed seat, a lifting block is connected onto a slide block of the linear slide rail, an adjusting seat is connected above the rubberizing mechanism mounting plate, a linear handle bolt is connected onto the adjusting seat through threaded engagement, the end portion of the linear handle bolt is rotatably connected with the lifting block, a quick pressing head for being quickly connected with the lifting block is further connected onto the fixed seat, an upper rubber roll is rotatably connected onto the lifting block, a fixed block located below the lifting block is connected onto the side face of the rubberizing mechanism mounting plate, a lower rubber roll corresponding to the upper rubber roll is rotatably connected onto the fixed block, a first stepping motor is arranged on the other side of the rubberizing mechanism mounting plate, and the output end of the first stepping motor is connected with the lower rubber roll through a coupler; the rubberizing mechanism still includes two sticky tape rollers, and two sticky tape rollers set up the upper and lower both sides at the rubberizing mechanism mounting panel respectively, and the sticky tape roller includes the fixed roll, and wherein, the fixed roll is installed in the frame, and the cover is equipped with the sticky tape book on the fixed roll, and one side of sticky tape book is equipped with the sticky tape spacing ring.

Compared with the prior art, the utility model has the beneficial effects that:

1. according to the automatic directional discharging device, the vibration discs are used for automatically and directionally sequencing and discharging materials, so that the function of replacing manpower by a machine is realized, the labor intensity of operators is reduced, the efficiency is improved, and the yield is increased;

2. the material shifting mechanism is driven by the stepping motor, so that the stability is improved, a double-station design is adopted, a material storage area and a transition area are divided, and the efficiency is improved;

3. according to the utility model, the adhesive tape sticking mechanism is matched with the transverse moving speed of the material shifting mechanism, so that the product spacing is more controllable during adhesive tape sticking, the consistency of adhesive tape sticking effect is ensured, and the adhesive tape is saved by matching with the starting and stopping of the material shifting mechanism;

4. the lifting block capable of sliding up and down is matched with the rapid pressure head, so that the manual operation for replacing the adhesive tape is more convenient and rapid.

Drawings

The accompanying drawings, which are included to provide a further understanding of the utility model and are incorporated in and constitute a part of this specification, illustrate embodiments of the utility model and together with the description serve to explain the principles of the utility model and not to limit the utility model. In the drawings:

FIG. 1 is a schematic structural view of the present invention;

FIG. 2 is a schematic structural diagram of the setting mechanism of the present invention;

FIG. 3 is a schematic structural diagram of a moving module and a material pushing assembly according to the present invention;

FIG. 4 is a schematic structural view of the taping mechanism of the present invention;

FIG. 5 is a schematic structural diagram of a front view of the taping mechanism of the present invention;

in the figure: 1. a frame; 2. a vibrating pan; 3. an electric cabinet; 4. a material poking mechanism; 5. a gluing mechanism; 51. a rubberizing mechanism mounting plate; 52. an adjusting seat; 53. a straight handle bolt; 54. an adhesive tape roll; 541. a fixed roller; 542. an adhesive tape roll; 543. a rubber belt limiting ring; 55. a rapid pressing head; 56. a fixed seat; 57. a linear slide rail; 58. a lifting block; 59. a fixed block; 510. a first stepper motor; 511. gluing a rubber roller; 512. a rubber roller is arranged; 6. a setting mechanism mounting base; 7. a moving module; 71. a driven shaft; 72. a synchronous belt; 73. pressing blocks of the synchronous belt; 74. a second stepping motor; 75. a linear guide rail; 76. a hydraulic shock absorber; 8. a material poking component; 81. a connecting seat; 82. a connecting plate; 83. a lifting cylinder; 84. a material stirring block; 9. a transition plate; 10. a material receiving plate; 11. a first material blocking assembly; 12. a conveyor belt; 13. a second material blocking component; 131. a material blocking cylinder; 132. a striker plate; 14. a limit baffle; 15. a guide seat; 16. pasting a rubber plate; 17. a conveyor belt motor.

Detailed Description

The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.

Example 1

Referring to fig. 1-5, the present invention provides the following technical solutions: the utility model provides an equipment that material rubberizing was dialled to vibration dish feeding module, includes frame 1, and the one end of frame 1 top is equipped with vibration dish 2, and the other end of frame 1 top is equipped with rubberizing mechanism 5, is equipped with between vibration dish 2 and the rubberizing mechanism 5 and dials material mechanism 4, and the top of frame 1 still is equipped with electric cabinet 3, vibration dish 2, dial material mechanism 4 and rubberizing mechanism 5 all with electric cabinet 3 signal connection.

Specifically, dial material mechanism 4 including dialling material mechanism mount pad 6, dial material mechanism mount pad 6 and install in frame 1, dial one side of 6 bottom plates of material mechanism mount pad and be equipped with conveyer belt 12 and guide holder 15 respectively, guide holder 15 is located the one end of conveyer belt 12, is equipped with on the side of the 6 risers of material mechanism mount pad and removes module 7, is equipped with on removing module 7 and dials material subassembly 8, and one side of conveyer belt 12 is equipped with conveyer belt motor 17.

Through adopting above-mentioned technical scheme, the top of conveyer belt 12 is the stock station, and the top of guide holder 15 is the transition station, adopts the duplex position design, great promotion rubberizing work efficiency.

Specifically, a limit baffle 14 is arranged above the conveying belt 12 and the guide seat 15.

Through adopting above-mentioned technical scheme, carry out spacingly through limit baffle 14 to the product.

Specifically, the both ends of conveyer belt 12 are connected with first fender subassembly 11 and second fender subassembly 13 respectively, wherein, first fender subassembly 11 is the same with second fender subassembly 13's structure, second fender subassembly 13 includes fender cylinder 131 and striker plate 132, fender cylinder 131 is installed in the below of dialling 6 bottom plates of material mechanism mount pad, be connected with striker plate 132 on the output of fender cylinder 131, the top of dialling 6 bottom plates of material mechanism mount pad is equipped with respectively and blocks full material sensor corresponding with first fender subassembly 11 and the sensor that targets in place corresponding with second fender subassembly 13.

Through adopting above-mentioned technical scheme, first fender material subassembly 11 and second fender material subassembly 13 carry on spacingly to the product on the conveyer belt 12, and the product interval is more controllable when making the rubberizing, has guaranteed the uniformity of rubberizing effect.

Specifically, a transition plate 9 is arranged at one end of the conveying belt 12 close to the vibrating disk 2, and a rubberizing plate 16 is arranged at one end of the guide seat 15 close to the rubberizing mechanism 5.

By adopting the technical scheme, the transition plate 9 is used for being connected with the discharging track of the vibrating disk 2; the rubberizing plate 16 is positioned between the upper rubber roller 511 and the lower rubber roller 512.

Specifically, the moving module 7 includes a second stepping motor 74 and a driven shaft 71, wherein the second stepping motor 74 and the driven shaft 71 are disposed at two ends of a vertical plate of the material shifting mechanism mounting seat 6, an output end of the second stepping motor 74 is connected with the driven shaft 71 through a synchronous belt 72, a synchronous belt pressing block 73 is disposed on the synchronous belt 72, the moving module 7 further includes a linear guide rail 75, the linear guide rail 75 is located below the synchronous belt 72, and two ends of a side surface of the vertical plate of the material shifting mechanism mounting seat 6 are further respectively provided with an oil pressure buffer 76.

By adopting the above technical scheme, the second stepping motor 74 drives the synchronous belt 72 to rotate, so as to drive the material shifting assembly 8 to move.

Specifically, the material stirring assembly 8 comprises a connecting seat 81, the connecting seat 81 is connected with the slider of the linear guide rail 75, the connecting seat 81 is further connected with a synchronous belt pressing block 73, a connecting plate 82 is connected onto the connecting seat 81, two ends of the connecting plate 82 are respectively connected with a lifting cylinder 83, and the output end of the lifting cylinder 83 is connected with a material stirring block 84.

Through adopting above-mentioned technical scheme, dial the material through dialling material subassembly 8.

Specifically, the rubberizing mechanism 5 comprises a rubberizing mechanism mounting plate 51, the rubberizing mechanism mounting plate 51 is mounted on the frame 1, a fixing seat 56 is arranged on a side surface of the rubberizing mechanism mounting plate 51, a linear slide rail 57 is connected to the fixing seat 56, a lifting block 58 is connected to a slide block of the linear slide rail 57, an adjusting seat 52 is connected above the rubberizing mechanism mounting plate 51, a linear handle bolt 53 is connected to the adjusting seat 52 through threaded engagement, an end portion of the linear handle bolt 53 is rotatably connected with the lifting block 58, a quick press head 55 for quickly connecting with the lifting block 58 is further connected to the fixing seat 56, a rubberizing roller 511 is rotatably connected to the lifting block 58, a fixing block 59 located below the lifting block 58 is connected to a side surface of the rubberizing mechanism mounting plate 51, a lower rubberizing roller 512 corresponding to the rubberizing roller 511 is rotatably connected to the fixing block 59, and a first stepping motor 510 is arranged on the other side of the rubberizing mechanism mounting plate 51, the output end of the first stepping motor 510 is connected with the lower rubber roller 512 through a coupler; the adhesive tape sticking mechanism 5 further comprises two adhesive tape rollers 54, the two adhesive tape rollers 54 are respectively arranged on the upper side and the lower side of the adhesive tape sticking mechanism mounting plate 51, the adhesive tape rollers 54 comprise fixed rollers 541, the fixed rollers 541 are mounted on the machine frame 1, adhesive tape rolls 542 are sleeved on the fixed rollers 541, and adhesive tape limiting rings 543 are arranged on one sides of the adhesive tape rolls 542.

By adopting the technical scheme, the product is rubberized through the rubberizing mechanism 5.

Example 2

The present embodiment is different from embodiment 1 in that: specifically, a material receiving plate 10 is arranged below the transition plate 9.

By adopting the technical scheme, the material receiving plate 10 can receive products accidentally dropped from the transition plate 9, and the products are prevented from being damaged due to dropping on the ground.

The working steps of the utility model are as follows:

firstly, an operator puts a product into the vibration disc 2, loosens the quick press head 55, changes the height of the lifting block 58 by adjusting the straight handle bolt 53, and locks the quick press head 55 after the adjustment is finished, so that the height position of the lifting block 58 is kept unchanged;

secondly, pressing a start button on the electric cabinet 3, and orderly arranging and pushing the products to a discharge hole of the vibration disc by the vibration disc 2;

products sequentially and quickly enter the conveying belt 12 through the transition plate 9, the set speed of the conveying belt motor 17 is greater than the discharging speed of the vibration disc 2, so that certain gaps are reserved among the products entering the conveying belt 12, the distance among the products enables the first material blocking assembly 11 to act, and the subsequent products discharged from the vibration disc 2 are effectively blocked;

fourthly, the in-place sensor senses the material all the time, when the number of the products reaches a certain value, the full material sensor also senses the material all the time, the PLC triggers the material blocking cylinder of the first material blocking assembly 11 to retreat, so that the material blocking plate extends out to block the products coming out of the vibrating disc 2, and the material blocking cylinder of the second material blocking assembly 13 ejects out to enable the material blocking plate to be separated from the flow channel;

at the moment, the two lifting cylinders 83 drive the material stirring block 83 to extend out, and the second stepping motor 74 drives the synchronous belt 72 to rotate, so that the two lifting cylinders 83 are driven to transversely move, and the product enters the guide seat 15 towards the left side at a constant speed;

sixthly, after all the products enter the guide seat 15, the two lifting cylinders 83 retreat, the material blocking cylinder of the second material blocking assembly 13 retreats quickly, the material blocking cylinder of the first material blocking assembly 11 ejects out quickly, so that the products in the vibrating disc 2 can flow out onto the conveying belt 12 quickly, and when the products reach a certain number, the mechanism repeats the actions and enables the products in the guide seat 15 to enter the rubberizing plate 16 for rubberizing;

seventhly, when the material shifting mechanism 4 acts according to the operation state of the material shifting mechanism 4, the first stepping motor 510 on the rubberizing mechanism 5 also acts to drive the lower rubber roller 512 to act and cooperate with the upper rubber roller 511 to perform rubberizing operation, and the rotating speed of the lower rubber roller 512 is higher than the pushing speed of the material shifting mechanism 4, so that the products are spaced when rubberizing.

The vibration disc 2, the electric cabinet 3, the quick press head 55, the linear slide rail 57, the first stepping motor 510, the second stepping motor 74, the linear guide rail 75, the hydraulic buffer 76, the lifting cylinder 83, the conveying belt 12, the material blocking cylinder 131, the conveying belt motor 17 and the sensor are all purchased from the market.

In conclusion, the automatic directional sorting and discharging device realizes the function of replacing manual work by a machine through the automatic directional sorting and discharging of the vibration disc, reduces the labor intensity of operators, improves the efficiency and increases the yield; the material shifting mechanism is driven by the stepping motor, so that the stability is improved, a double-station design is adopted, a material storage area and a transition area are divided, and the efficiency is improved; according to the utility model, the adhesive tape sticking mechanism is matched with the transverse moving speed of the material shifting mechanism, so that the product spacing is more controllable during adhesive tape sticking, the consistency of adhesive tape sticking effect is ensured, and the adhesive tape is saved by matching with the starting and stopping of the material shifting mechanism; the lifting block capable of sliding up and down is matched with the rapid pressure head, so that the manual operation for replacing the adhesive tape is more convenient and rapid.

Finally, it should be noted that: although the present invention has been described in detail with reference to the foregoing embodiments, it will be apparent to those skilled in the art that changes may be made in the embodiments and/or equivalents thereof without departing from the spirit and scope of the utility model. Any modification, equivalent replacement, or improvement made within the spirit and principle of the present invention should be included in the protection scope of the present invention.

Claims

1. The utility model provides an equipment that material rubberizing was dialled to vibration dish feeding module, includes the frame, its characterized in that: the one end of frame top is equipped with the vibration dish, and the other end of frame top is equipped with rubberizing mechanism, is equipped with between vibration dish and the rubberizing mechanism and dials the material mechanism, and the top of frame still is equipped with the electric cabinet, and vibration dish, group material mechanism and rubberizing mechanism all with electric cabinet signal connection.

2. The apparatus of claim 1, wherein the apparatus further comprises: the material shifting mechanism comprises a material shifting mechanism mounting seat, the material shifting mechanism mounting seat is mounted on the rack, a conveying belt and a guide seat are respectively arranged on one side of a material shifting mechanism mounting seat bottom plate, the guide seat is located at one end of the conveying belt, a moving module is arranged on the side face of a vertical plate of the material shifting mechanism mounting seat, a material shifting assembly is arranged on the moving module, and a conveying belt motor is arranged on one side of the conveying belt.

3. The apparatus of claim 2, wherein the material-shifting and adhesive-applying device comprises: and limiting baffles are arranged above the conveying belt and the guide seat.

4. The apparatus of claim 2, wherein the material-shifting and adhesive-applying device comprises: the two ends of the conveying belt are respectively connected with a first material blocking assembly and a second material blocking assembly, wherein the first material blocking assembly is identical to the second material blocking assembly in structure, the second material blocking assembly comprises a material blocking cylinder and a material blocking plate, the material blocking cylinder is installed below a material shifting mechanism mounting base bottom plate, and the material blocking plate is connected to the output end of the material blocking cylinder.

5. The apparatus of claim 2, wherein the material-shifting and adhesive-applying device comprises: one end of the conveying belt, which is close to the vibrating disc, is provided with a transition plate, and one end of the guide seat, which is close to the adhesive attaching mechanism, is provided with an adhesive attaching plate.

6. The apparatus of claim 5, wherein the material-shifting and adhesive-applying device comprises: and a material receiving plate is arranged below the transition plate.

7. The apparatus of claim 2, wherein the material-shifting and adhesive-applying device comprises: the moving module comprises a second stepping motor and a driven shaft, wherein the second stepping motor and the driven shaft are arranged at two ends of a vertical plate of the material stirring mechanism mounting seat, an output end of the second stepping motor is connected with the driven shaft through a synchronous belt, a synchronous belt pressing block is arranged on the synchronous belt, the moving module further comprises a linear guide rail, the linear guide rail is located below the synchronous belt, and oil pressure buffers are further arranged at two ends of the side surface of the vertical plate of the material stirring mechanism mounting seat respectively.

8. The apparatus of claim 7, wherein the material-shifting and adhesive-applying device comprises: the material stirring assembly comprises a connecting seat, the connecting seat is connected with a slider of the linear guide rail, the connecting seat is further connected with a synchronous belt pressing block, a connecting plate is connected onto the connecting seat, two ends of the connecting plate are respectively connected with a lifting cylinder, and a material stirring block is connected onto the output end of the lifting cylinder.

9. The apparatus of claim 1, wherein the apparatus further comprises: the rubber sticking mechanism comprises a rubber sticking mechanism mounting plate, the rubber sticking mechanism mounting plate is mounted on a rack, a fixed seat is arranged on the side face of the rubber sticking mechanism mounting plate, a linear slide rail is connected onto the fixed seat, a lifting block is connected onto a slide block of the linear slide rail, an adjusting seat is connected above the rubber sticking mechanism mounting plate, a linear handle bolt is connected onto the adjusting seat through threaded engagement, the end part of the linear handle bolt is rotatably connected with the lifting block, a quick pressing head for being quickly connected with the lifting block is further connected onto the fixed seat, an upper rubber roller is rotatably connected onto the lifting block, a fixed block positioned below the lifting block is connected onto the side face of the rubber sticking mechanism mounting plate, a lower rubber roller corresponding to the upper rubber roller is rotatably connected onto the fixed block, a first stepping motor is arranged on the other side of the rubber sticking mechanism mounting plate, and the output end of the first stepping motor is connected with the lower rubber roller through a coupler; the rubberizing mechanism still includes two sticky tape rollers, and two sticky tape rollers set up the upper and lower both sides at the rubberizing mechanism mounting panel respectively, and the sticky tape roller includes the fixed roll, and wherein, the fixed roll is installed in the frame, and the cover is equipped with the sticky tape book on the fixed roll, and one side of sticky tape book is equipped with the sticky tape spacing ring.