CN215492493U - Working life testing device for production of automobile air conditioner controller - Google Patents
Working life testing device for production of automobile air conditioner controller Download PDFInfo
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- CN215492493U CN215492493U CN202121616664.2U CN202121616664U CN215492493U CN 215492493 U CN215492493 U CN 215492493U CN 202121616664 U CN202121616664 U CN 202121616664U CN 215492493 U CN215492493 U CN 215492493U
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- 238000012360 testing method Methods 0.000 title claims abstract description 40
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 17
- 230000007246 mechanism Effects 0.000 claims abstract description 35
- 230000005540 biological transmission Effects 0.000 claims description 15
- 238000003466 welding Methods 0.000 claims description 13
- 230000006835 compression Effects 0.000 claims description 3
- 238000007906 compression Methods 0.000 claims description 3
- 238000000034 method Methods 0.000 abstract description 11
- 230000008569 process Effects 0.000 abstract description 11
- 230000005012 migration Effects 0.000 description 3
- 238000013508 migration Methods 0.000 description 3
- 230000008859 change Effects 0.000 description 2
- 238000001514 detection method Methods 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
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- 238000012956 testing procedure Methods 0.000 description 1
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Abstract
The utility model belongs to the field of production of automotive air conditioner controllers, and particularly relates to a working life testing device for production of automotive air conditioner controllers. According to the utility model, the testing mechanism and the movable clamping mechanism are adopted, the rotating shaft and the eccentric hammer are driven to rotate by the first motor, and then the limiting column and the spring are matched with each other to perform a testing process, the movable clamping mechanism is started to clamp and fix different types of air conditioner controllers, the working life of the automobile air conditioner controller in the motion process is tested by horizontal movement, manual operation is reduced, and the testing quality is improved.
Description
Technical Field
The utility model belongs to the field of production of automobile air conditioner controllers, and particularly relates to a working life testing device for automobile air conditioner controller production.
Background
The automobile air conditioner controller belongs to a manual mechanical type and can automatically/manually adjust the air outlet volume. The automobile can detect the working life of parts after the production is finished, and the parts are detected by the automobile passing through various unstable pavements during the running process, so that qualified automobile accessories are produced. At present, most automobile accessory manufacturers need to place an air conditioner controller on an automobile for fixing to finish vibration detection in the process of testing the air conditioner controller, the detection method can only detect the air conditioner controller with the same specification, manual operation is often needed for replacement and fixation, the test effect is poor, and the working efficiency is low.
SUMMERY OF THE UTILITY MODEL
The utility model aims to provide a working life testing device for production of an automobile air conditioner controller.
The technical scheme adopted by the utility model is as follows:
a working life testing device for production of an automobile air conditioner controller comprises a fixing mechanism, a testing mechanism for adjusting compression resistance of the air conditioner controller through vibration and a movable clamping mechanism capable of fixing different thicknesses, wherein the fixing mechanism comprises a workbench, a fixing frame and a non-slip mat, the fixing frame is arranged at four corners below the workbench, the non-slip mat is arranged below the fixing frame, the testing mechanism comprises a bearing plate, a limiting column, a spring, a fixing seat, a rotating shaft, an eccentric hammer, a transmission gear, a driving gear and a first motor, the limiting column is arranged at four corners below the bearing plate, the spring is arranged at the outer side of the middle of the limiting column, the fixing seat is arranged at the inner side of the limiting column, the rotating shaft is arranged at the inner side of the fixing seat, the eccentric hammer is arranged at the front side of the rotating shaft, the transmission gear is arranged at the front side of the eccentric hammer, the driving gear is arranged on one side of the transmission gear, and the first motor is arranged on the rear side of the driving gear.
Preferably: the movable clamping mechanism comprises a support frame, a clamping groove, a worm, a second motor, a movable frame, a first electric push rod and a triangular grabbing disc, the support frame is inboard provided with the clamping groove, the clamping groove is inboard provided with the worm, one side of the worm is provided with the second motor, the clamping groove is inboard provided with the movable frame, the movable frame is inboard provided with the first electric push rod, and the first electric push rod is inboard provided with the triangular grabbing disc.
So set up, the removal frame bears first electric putter with the dish is grabbed to the triangle, through the second motor drives the worm makes the removal frame make draw-in groove horizontal migration.
Preferably: remove clamping mechanism and include support frame, draw-in groove, second electric putter, connecting axle, remove frame, first electric putter, triangle and grab the dish, the support frame inboard is provided with the draw-in groove, the draw-in groove inboard is provided with second electric putter, the flexible end of second electric putter is provided with the connecting axle, the draw-in groove inboard is provided with remove the frame, it is provided with to remove the frame inboard first electric putter, first electric putter inboard is provided with the triangle is grabbed the dish.
So set up, the flexible lift of second electric putter the connecting axle pushes away the movable frame is in the draw-in groove horizontal migration.
Preferably: the workbench is connected with the fixing frame in a welding mode, and the fixing frame is connected with the anti-slip pad in a welding mode.
So set up, guaranteed test work time, the workstation with the mount with firm that the slipmat is connected.
Preferably: the loading board with spacing post passes through welded connection, spacing post with the spring passes through welded connection, the loading board with the fixing base passes through welded connection, the fixing base with the bearing is passed through in the pivot and is connected, the pivot with eccentric hammer passes through welded connection, the pivot with drive gear passes through welded connection, drive gear with drive gear meshing transmission, drive gear with first motor key-type connection.
So set up, the loading board with spacing post with the spring with the firmness that the fixing base is connected is firm, and the bearing connection has guaranteed the pivot is nimble rotatory.
Preferably: the support frame with the draw-in groove passes through welded connection, the draw-in groove with the worm passes through the bearing and connects, the worm with the second motor key-type connection, the draw-in groove with remove a sliding connection, remove the frame with first electric putter passes through bolted connection, first electric putter with the triangle is grabbed and is coiled and pass through bolted connection.
So set up, the bearing connection has guaranteed the worm is nimble rotatory, makes things convenient for the dismouting to change first electric putter maintains.
Preferably: the support frame with welded connection is passed through to the draw-in groove, the draw-in groove with second electric putter passes through bolted connection, second electric putter with the connecting axle passes through threaded connection, the draw-in groove with remove a sliding connection, remove the frame with first electric putter passes through bolted connection, first electric putter with the triangle is grabbed the dish and is passed through bolted connection.
So set up, make things convenient for the dismouting to change first electric putter second electric putter the triangle grabs the dish and maintains.
In the structure, firstly, an air conditioner controller is placed in the triangular grabbing disc on the workbench, the first electric push rod is started to stretch and lift the triangular grabbing disc to clamp and fix, the worm is driven to rotate by starting the second motor, the worm drives the movable frame to slide left and right on the clamping groove, or the second electric push rod stretches and pushes the connecting shaft, the connecting shaft pushes the movable frame to slide left and right on the clamping groove, the air conditioner controller is enabled to carry out a steady state testing procedure in the moving process through the movable clamping mechanism, then the first motor is started to drive the rotating shaft and the eccentric hammer to rotate, the limiting columns and the springs under the bearing plates are matched to interact, so that the air conditioner controller can stably move to be transferred to a vibration process to test the working life.
The utility model has the beneficial effects that: adopt accredited testing organization and removal clamping mechanism, drive pivot and eccentric weight through first motor and rotate, cooperate spacing post and spring to mutually support again and carry out test procedure, start to remove clamping mechanism and can press from both sides tightly fixed to the air conditioner controller of different grade type, through horizontal migration test vehicle air conditioner controller in motion process working life, reduce manual operation, improved test quality.
Drawings
The accompanying drawings, which are included to provide a further understanding of the utility model and are incorporated in and constitute a part of this specification, illustrate embodiments of the utility model and together with the description serve to explain the principles of the utility model and not to limit the utility model. In the drawings:
FIG. 1 is a schematic front view of an embodiment 1 of a device for testing the service life of an automotive air conditioner controller in accordance with the present invention;
FIG. 2 is a schematic perspective view of an embodiment 1 of a device for testing the service life of an automotive air conditioner controller in production according to the present invention;
FIG. 3 is a schematic view of a fixing mechanism of the device for testing the service life of the automotive air conditioner controller;
FIG. 4 is a schematic diagram of a testing mechanism of the device for testing the service life of the automotive air conditioner controller;
FIG. 5 is a schematic view of a mobile clamping mechanism in accordance with embodiment 1 of the present invention;
fig. 6 is a schematic diagram of a mobile clamping mechanism in embodiment 2 of the device for testing the working life of the automotive air conditioner controller.
The reference numerals are explained below:
1. a fixing mechanism; 2. a testing mechanism; 3. moving the clamping mechanism; 11. a work table; 12. a fixed mount; 13. a non-slip mat; 21. a carrier plate; 22. a limiting column; 23. a spring; 24. a fixed seat; 25. a rotating shaft; 26. an eccentric weight; 27. a transmission gear; 28. a drive gear; 29. a first motor; 31. a support frame; 32. a card slot; 33. a worm; 34. a second motor; 35. a movable frame; 36. a first electric push rod; 37. a triangular grabbing plate; 301. a second electric push rod; 302. and (7) connecting the shafts.
Detailed Description
The utility model is further illustrated by the following examples in conjunction with the accompanying drawings.
Example 1
As shown in fig. 1, 2, 3, 4 and 5, a working life testing device for producing an automotive air conditioner controller comprises a fixing mechanism 1, a testing mechanism 2 for adjusting the compression resistance of the air conditioner controller through vibration, and a movable clamping mechanism 3 capable of fixing different thicknesses, wherein the fixing mechanism 1 comprises a workbench 11, a fixing frame 12 and a non-slip mat 13, the fixing frame 12 is arranged at four corners below the workbench 11, the non-slip mat 13 is arranged below the fixing frame 12, the testing mechanism 2 comprises a bearing plate 21, a limiting column 22, a spring 23, a fixing seat 24, a rotating shaft 25, an eccentric hammer 26, a transmission gear 27, a driving gear 28 and a first motor 29, the limiting column 22 is arranged at four corners below the bearing plate 21, the limiting column 22 is used for bearing the spring 23, the spring 23 is arranged at the outer side of the middle of the limiting column 22, the fixing seat 24 is arranged at the inner side of the limiting column 22, the fixing seat 24 is used for fixing the rotating shaft 25, the inner side of the fixed seat 24 is provided with a rotating shaft 25, the rotating shaft 25 is used for driving the eccentric hammer 26 to rotate, the front side of the rotating shaft 25 is provided with the eccentric hammer 26, the front side of the eccentric hammer 26 is provided with a transmission gear 27, one side of the transmission gear 27 is provided with a driving gear 28, the rear side of the driving gear 28 is provided with a first motor 29, the movable clamping mechanism 3 comprises a support frame 31, a clamping groove 32, a worm 33, a second motor 34, a movable frame 35, a first electric push rod 36 and a triangular grabbing disc 37, the inner side of the support frame 31 is provided with the clamping groove 32, the clamping groove 32 is used for bearing the movable frame 35, the inner side of the clamping groove 32 is provided with the worm 33, one side of the worm 33 is provided with the second motor 34, the inner side of the clamping groove 32 is provided with the movable frame 35, the movable frame 35 is used for driving the first electric push rod 36 to horizontally move, the inner side of the movable frame 35 is provided with the first electric push rod 36 for telescopically lifting the triangular grabbing disc 37, the inner side of the first electric push rod 36 is provided with the triangular grabbing disc 37, the triangular gripping disk 37 is used to grip different types of climate controls.
Preferably: the outer side of the workbench is connected with the fixed frame 12 through welding, and the fixed frame 12 is connected with the non-slip mat 13 through welding; the bearing plate 21 is connected with the limiting column 22 in a welding mode, the limiting column 22 is connected with the spring 23 in a welding mode, the bearing plate 21 is connected with the fixed seat 24 in a welding mode, the fixed seat 24 is connected with the rotating shaft 25 through a bearing, the rotating shaft 25 is connected with the eccentric hammer 26 in a welding mode, the rotating shaft 25 is connected with the transmission gear 27 in a welding mode, the transmission gear 27 is in meshing transmission with the driving gear 28, and the driving gear 28 is in key connection with the first motor 29; the supporting frame 31 is connected with the clamping groove 32 in a welding mode, the clamping groove 32 is connected with the worm 33 through a bearing, the worm 33 is connected with the second motor 34 in a key mode, the clamping groove 32 is connected with the moving frame 35 in a sliding mode, the moving frame 35 is connected with the first electric push rod 36 through a bolt, and the first electric push rod 36 is connected with the triangular grabbing disc 37 through a bolt.
Example 2
As shown in fig. 3, 4, and 6, the present embodiment is different from embodiment 1 in that: the movable clamping mechanism 3 comprises a support frame 31, a clamping groove 32, a second electric push rod 301, a connecting shaft 302, a movable frame 35, a first electric push rod 36 and a triangular grabbing disc 37, wherein the clamping groove 32 is arranged on the inner side of the support frame 31, the second electric push rod 301 is arranged on the inner side of the clamping groove 32, the connecting shaft 302 is arranged at the telescopic end of the second electric push rod 301, the movable frame 35 is arranged on the inner side of the clamping groove 32, the first electric push rod 36 is arranged on the inner side of the movable frame 35, and the triangular grabbing disc 37 is arranged on the inner side of the first electric push rod 36; the supporting frame 31 is connected with the clamping groove 32 in a welding mode, the clamping groove 32 is connected with the second electric push rod 301 through a bolt, the second electric push rod 301 is connected with the connecting shaft 302 through a thread, the clamping groove 32 is connected with the moving frame 35 in a sliding mode, the moving frame 35 is connected with the first electric push rod 36 through a bolt, and the first electric push rod 36 is connected with the triangular grabbing disc 37 through a bolt.
The working principle is as follows: firstly, an air conditioner controller is placed in a triangular grabbing disc 37 on a workbench 11, a first electric push rod 36 is started to stretch and lift the triangular grabbing disc 37 to clamp and fix, a second motor 34 is started to drive a worm 33 to rotate, the worm 33 drives a moving frame 35 to slide left and right on a clamping groove 32, or a second electric push rod 301 stretches and pushes a connecting shaft 302, the connecting shaft 302 pushes the moving frame 35 to slide left and right on the clamping groove 32, the air conditioner controller is enabled to carry out a steady state testing process in the moving process by moving a clamping mechanism 3, then a first motor 29 is started to drive a rotating shaft 25 and an eccentric hammer 26 to rotate, the limiting column 22 and a spring 23 below a bearing plate 21 interact, and the air conditioner controller can move stably to carry out a testing working life testing process in the vibrating process.
While the preferred embodiments of the present invention have been described in detail with reference to the accompanying drawings, the present invention is not limited to the above embodiments, and various changes can be made within the knowledge of those skilled in the art without departing from the spirit of the present invention.
Claims (7)
1. The utility model provides a work life testing arrangement for production of vehicle air conditioner controller which characterized in that: the device comprises a fixing mechanism (1), a testing mechanism (2) for adjusting the compression resistance of the air conditioner controller through vibration, and a movable clamping mechanism (3) capable of fixing different thicknesses;
the fixing mechanism (1) comprises a workbench (11), a fixing frame (12) and an anti-skid pad (13), wherein the fixing frame (12) is arranged at four corners below the workbench (11), and the anti-skid pad (13) is arranged below the fixing frame (12);
the testing mechanism (2) comprises a bearing plate (21), a limiting column (22), a spring (23), a fixed seat (24), a rotating shaft (25), an eccentric hammer (26), a transmission gear (27), a driving gear (28) and a first motor (29), the four corners below the bearing plate (21) are provided with the limiting columns (22), the outer side of the middle of each limiting column (22) is provided with the springs (23), the inner side of the limiting column (22) is provided with the fixed seat (24), the inner side of the fixed seat (24) is provided with the rotating shaft (25), the eccentric weight (26) is arranged on the front side of the rotating shaft (25), the transmission gear (27) is arranged on the front side of the eccentric weight (26), the driving gear (28) is arranged on one side of the transmission gear (27), and the first motor (29) is arranged on the rear side of the driving gear (28).
2. The device for testing the service life of the automotive air conditioner controller in production according to claim 1, characterized in that: remove clamping mechanism (3) and include support frame (31), draw-in groove (32), worm (33), second motor (34), remove frame (35), first electric putter (36), triangle and grab dish (37), support frame (31) inboard is provided with draw-in groove (32), draw-in groove (32) inboard is provided with worm (33), worm (33) one side is provided with second motor (34), draw-in groove (32) inboard is provided with remove frame (35), it is provided with to remove frame (35) inboard first electric putter (36), first electric putter (36) inboard is provided with triangle grabs dish (37).
3. The device for testing the service life of the automotive air conditioner controller in production according to claim 1, characterized in that: remove clamping mechanism (3) and include support frame (31), draw-in groove (32), second electric putter (301), connecting axle (302), remove frame (35), first electric putter (36), triangle grabs dish (37), support frame (31) inboard is provided with draw-in groove (32), draw-in groove (32) inboard is provided with second electric putter (301), the flexible end of second electric putter (301) is provided with connecting axle (302), draw-in groove (32) inboard is provided with remove frame (35), it is provided with to remove frame (35) inboard first electric putter (36), first electric putter (36) inboard is provided with triangle grabs dish (37).
4. The device for testing the service life of the automotive air conditioner controller in production according to claim 1, characterized in that: the workbench (11) is connected with the fixing frame (12) in a welding mode, and the fixing frame (12) is connected with the anti-skid pad (13) in a welding mode.
5. The device for testing the service life of the automotive air conditioner controller in production according to claim 1, characterized in that: bearing board (21) with spacing post (22) passes through welded connection, spacing post (22) with spring (23) pass through welded connection, bearing board (21) with fixing base (24) pass through welded connection, fixing base (24) with pivot (25) pass through the bearing and connect, pivot (25) with eccentric hammer (26) pass through welded connection, pivot (25) with drive gear (27) pass through welded connection, drive gear (27) with drive gear (28) meshing transmission, drive gear (28) with first motor (29) key-type connection.
6. The device for testing the service life of the automotive air conditioner controller in production according to claim 2, characterized in that: support frame (31) with draw-in groove (32) pass through welded connection, draw-in groove (32) with worm (33) pass through the bearing and connect, worm (33) with second motor (34) key-type connection, draw-in groove (32) with remove frame (35) sliding connection, remove frame (35) with first electric putter (36) pass through bolted connection, first electric putter (36) with dish (37) are grabbed through bolted connection to the triangle.
7. The device for testing the service life of the automotive air conditioner controller in production according to claim 3, characterized in that: support frame (31) with draw-in groove (32) pass through welded connection, draw-in groove (32) with second electric putter (301) pass through bolted connection, second electric putter (301) with connecting axle (302) pass through threaded connection, draw-in groove (32) with remove frame (35) sliding connection, remove frame (35) with first electric putter (36) pass through bolted connection, first electric putter (36) with dish (37) are grabbed to the triangle and pass through bolted connection.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202121616664.2U CN215492493U (en) | 2021-07-16 | 2021-07-16 | Working life testing device for production of automobile air conditioner controller |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202121616664.2U CN215492493U (en) | 2021-07-16 | 2021-07-16 | Working life testing device for production of automobile air conditioner controller |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN215492493U true CN215492493U (en) | 2022-01-11 |
Family
ID=79727070
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202121616664.2U Expired - Fee Related CN215492493U (en) | 2021-07-16 | 2021-07-16 | Working life testing device for production of automobile air conditioner controller |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN215492493U (en) |
-
2021
- 2021-07-16 CN CN202121616664.2U patent/CN215492493U/en not_active Expired - Fee Related
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| Date | Code | Title | Description |
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| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20220111 |
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| CF01 | Termination of patent right due to non-payment of annual fee |