CN215481112U - Fork tooth can automatic upset heat treatment dress reclaimer - Google Patents
Fork tooth can automatic upset heat treatment dress reclaimer Download PDFInfo
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- CN215481112U CN215481112U CN202121450192.8U CN202121450192U CN215481112U CN 215481112 U CN215481112 U CN 215481112U CN 202121450192 U CN202121450192 U CN 202121450192U CN 215481112 U CN215481112 U CN 215481112U
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Abstract
The utility model provides a fork tooth capable of automatically turning over, heat treating, loading and taking a material machine, which comprises a machine body and is characterized by also comprising: the heating unit is arranged in the machine body and used for supplying heat for the heat treatment of the material; and the material processing system is connected above the machine body and is used for controlling the working state of the material in the heat treatment process. Set for the time of heating upset through the user according to timing mechanism, when reaching the time of upset at every turn, the time-recorder changes turning to of motor through changing electric current reversal control mechanism, the motor passes through the driving shaft and drives the screw rod and remove along the guide block and control, the screw rod drives the drive roller through the gear hobbing and controls the rotation, the drive roller drives fixture through the pendulum piece and carries out the horizontal hunting at every interval of time, make the work piece overturn repeatedly, thereby reached and to have carried out the upset that relapses in the unit interval to the material at the heat treatment in-process, make the material be heated more even effect.
Description
Technical Field
The utility model relates to the technical field of material heat treatment, in particular to a fork tooth heat treatment charging and discharging machine capable of automatically overturning.
Background
In the production of a metal product, it is necessary to heat treat the metal product, which is a method of treating a material by heating, holding, and cooling when the material is in a solid state, to improve the performance of the metal material.
Chinese patent CN209160813U discloses an automatic turnover table for a tray of a heat treatment production line, which comprises a frame, a turnover support and a turnover driving device, wherein the turnover frame comprises a support plate, an upper row of rollers, a lower row of rollers and a rotating shaft, the upper row of rollers and the lower row of rollers are respectively hinged in coaxial holes at the upper part and the lower part of the support plate at the left side and the right side along the horizontal direction, the rotating shaft is welded at the central position of the support plate at the left side and the right side, the turnover support is arranged on the frame at the left side and the right side, and the rotating shaft at one end is connected with the turnover driving device arranged on the frame; through this technical scheme, realized setting up an automatic charging tray roll-over table in the roller way platform suitable position of unloading on the thermal treatment production line, accomplished the periodic upset work of charging tray, improved the security and the work efficiency of work, avoided artifical periodic upset to cause production efficiency low, intensity of labour is big, manufacturing cost is high and omit to realize the even wearing and tearing of charging tray and warp, extension charging tray life.
However, in this solution, it cannot be realized that the material is repeatedly turned over several times during the heat treatment process, so that the uneven heating is easily generated only by one turn, which affects the heat treatment effect of the material.
SUMMERY OF THE UTILITY MODEL
The fork tooth can be used for automatically overturning the heat treatment loading and taking machine, the workpiece overturning device is arranged above the heat treatment device, the material can be repeatedly overturned in unit time in the heat treatment process, so that the material is heated more uniformly, the temperature of the heat treatment material can be timely controlled, and the material can be conveniently taken out after the heat treatment operation is finished.
In order to achieve the purpose, the utility model provides the following technical scheme:
the utility model provides a prong can automatic upset thermal treatment dress reclaimer, includes the fuselage, its characterized in that still includes:
the heating unit is arranged in the machine body and used for supplying heat for the heat treatment of the material;
the material processing system is connected above the machine body and is used for controlling the working state of the material in the heat treatment process;
the material processing system includes:
a heat treatment unit disposed above the heating unit;
the transmission mechanism is arranged on one side of the heat treatment unit;
and the control unit is arranged below the transmission mechanism and used for controlling the overturning state of the material in the heat treatment unit.
Preferably, the heating unit includes:
the heat conduction pipe is arranged in the machine body;
the heat control mechanism is connected to one side of the heat conduction pipe and is used for controlling the temperature required by the heat treatment process;
and the switching mechanism is connected above the heat conduction pipe and is used for guiding the temperature in the heat conduction pipe into the material processing system.
Preferably, the heat treatment unit includes:
the heat-resisting plate is connected to the upper end of the switching mechanism and used for isolating heat outgoing in the heat treatment process;
the input pipe is connected to the lower end of the heat-resistant plate and used for guiding heat in the heating unit into the heat-resistant plate for heat treatment;
the workbench is connected to two sides of the bottom end in the heat-resistant plate;
the base is connected to the middle inside the heat-resistant plate;
and the swinging block is connected to the inner part of the outer side of the base.
Preferably, the lower end of the workbench is communicated with the input pipe, and the workbench and the input pipe are symmetrically arranged at the lower part of the heat-resistant plate.
Preferably, the pendulum mass comprises:
the driving roller is arranged inside the base;
and the clamping mechanism is connected to one side of the swinging block and is used for fixing the heat treatment material.
Preferably, the clamping mechanism drives the workpiece to be subjected to heat treatment to rotate around the heat-resistant plate in an annular track during working, and starting and stopping points of the clamping mechanism are located at the upper end of the workbench.
Preferably, the transmission mechanism includes:
the sleeve plate is connected above the switching mechanism;
the motor is arranged on one side inside the sleeve plate;
the driving shaft is arranged inside the motor;
the screw is connected to the outer side of the driving shaft;
and the guide block is connected to the outer side of the screw rod and used for driving the screw rod to move left and right.
Preferably, the screw is U-shaped, the upper end of the screw is meshed with gear hobbing, and one side of the driving roller is inserted into the screw.
Preferably, the control unit includes:
the timing mechanism is connected below the workbench and used for controlling the time interval of each overturning;
and the current reverse control mechanism is connected to one side of the timing mechanism and is used for controlling the rotation direction of the motor.
Preferably, a shunting hole is arranged in the switching mechanism and communicated with the input pipe.
The utility model has the beneficial effects that:
(1) the utility model fixes the workpiece to be heat treated by a clamping mechanism, starts a heat control mechanism, transfers heat to the inside of a transfer mechanism by a heat conduction pipe, the transfer mechanism guides the heat to the inside of two working tables for heating by an input pipe, a user controls the heating and overturning time according to a timing mechanism, a timer changes the steering direction of a motor by changing a current reversal control mechanism when the overturning time is reached, the motor drives a screw rod to move left and right along a guide block by a driving shaft, the screw rod drives a driving roller to rotate left and right by hobbing, the driving roller drives the clamping mechanism to swing left and right at intervals by a swinging block, so that the workpiece is repeatedly overturned, and the heat control mechanism is closed after the heat treatment of the workpiece is finished, so that the workpiece is rapidly cooled, and the aim of repeatedly overturning the material in unit time in the heat treatment process is achieved, the material is heated more uniformly, the temperature of the heat treatment material can be controlled in time, and the material can be taken out conveniently after the heat treatment.
(2) According to the utility model, the cross groove is arranged at the left position inside the screw, when the motor drives the driving shaft to rotate, the driving shaft is matched with the inside of the cross groove through the right protruding part, so that the cross groove moves left and right relative to the driving shaft in the process that the screw rotates around the guide block, and the driving shaft can transversely feed the screw in the rotating process, thereby achieving the effects of simple structure and convenience in use.
In conclusion, the utility model has the advantages that the material can be repeatedly turned over in unit time in the heat treatment process, so that the material is heated more uniformly, the temperature of the heat treatment material can be controlled in time, and the material can be taken out conveniently after the heat treatment is finished.
Drawings
FIG. 1 is a schematic view of the overall structure of the present invention;
FIG. 2 is a front view of the present invention;
FIG. 3 is a schematic view of the overall structure of the material processing system of the present invention;
FIG. 4 is a schematic view of the internal structure of the material processing system of the present invention;
FIG. 5 is a schematic view of the internal structure of the heat-resistant plate of the present invention;
FIG. 6 is a front elevational, full cross-sectional view of the material processing system of the present invention;
fig. 7 is an enlarged view of the utility model at a in fig. 6.
In the figure; 1. a body; 2. a heating unit; 201. a heat control mechanism; 202. a heat conducting pipe; 203. a transfer mechanism; 3. a material processing system; 31. a heat treatment unit; 310. a heat resistant plate; 311. an input tube; 312. a work table; 313. a base; 314. a drive roller; 315. swinging a block; 316. a clamping mechanism; 32. a transmission mechanism; 320. sheathing; 321. a motor; 322. a drive shaft; 323. a cross groove; 324. a screw; 325. a guide block; 326. hobbing; 33. a control unit; 330. a timing mechanism; 331. a current reversal control mechanism;
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
In the description of the present invention, it is to be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", and the like, indicate orientations and positional relationships based on those shown in the drawings, and are used only for convenience of description and simplicity of description, and do not indicate or imply that the equipment or element being referred to must have a particular orientation, be constructed and operated in a particular orientation, and thus, should not be considered as limiting the present invention. Furthermore, the terms "first", "second" and "first" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of that feature. In the description of the present invention, "a plurality" means two or more unless specifically defined otherwise.
Example one
As shown in fig. 2-7, a fork tine can automatically turn over the heat treatment and loading reclaimer, includes fuselage 1, characterized by, still includes:
the heating unit 2 is arranged inside the machine body 1 and used for supplying heat for material heat treatment;
the material processing system 3 is connected above the machine body 1 and is used for controlling the working state of the material in the heat treatment process;
the material processing system 3 includes:
a heat treatment unit 31 provided above the changeover mechanism 203;
a transmission mechanism 32 provided on one side of the heat treatment unit 31;
and a control unit 33 disposed below the transmission mechanism 32 for controlling a turning state of the material inside the heat treatment unit 31.
Preferably, as shown in fig. 2, the heating unit 2 includes:
a heat pipe 202 provided inside the body 1;
a heat control mechanism 201 connected to one side of the heat pipe 202 for controlling the temperature required by the heat treatment process;
and an adapter 203 connected to the upper side of the heat transfer pipe 202, for introducing the temperature inside the heat transfer pipe 202 into the material processing system 3.
It should be noted that the heat control mechanism 201 is used to control the flowing state of the heat entering the heat pipe 202, so that the apparatus can set different heat treatment temperatures for different materials during heat treatment, which is convenient to close the heat source after the heat treatment is finished, and reduce the cooling time of the heat treatment material.
Preferably, as shown in fig. 5, the heat treatment unit 31 includes:
the heat-resisting plate 310 is connected to the upper end of the switching mechanism 203 and used for isolating heat outgoing in the heat treatment process;
an input pipe 311 connected to a lower end of the heat-blocking plate 310, for introducing heat from the inside of the heating unit 2 into the heat-blocking plate 310 to perform heat treatment;
a working table 312 connected to both sides of the bottom end inside the heat-resistant plate 310;
a base 313 connected to the middle of the heat-resistant plate 310;
and a swing block 315 connected to the outside and inside of the base 313.
Further, the lower end of the worktable 312 is communicated with the input pipe 311, and the worktable 312 and the input pipe 311 are symmetrically arranged at the lower part of the heat-resistant plate 310.
Further, the pendulum mass 315 includes:
a driving roller 314 provided inside the base 313;
and a clamping mechanism 316 connected to one side of the swing block 315 and used for fixing the heat treatment material.
The clamping mechanism 316 drives the workpiece to be heat-treated to rotate around the heat-resistant plate 310 in a circular track during operation, and the start and stop points of the clamping mechanism 316 are located at the upper end of the worktable 312.
After the workpiece to be heat-treated is fixed by the clamping mechanism 316, the lower surface of the workpiece contacts with the workbench 312 on one side inside the heat-resistant plate 310, after the lower surface of the workpiece is heated by the workbench 312 for a period of time, the driving roller 314 drives the swing block 315 to rotate under the action of the control unit 33, the swing block 315 drives the workpiece to turn over along the other side of the heat-resistant plate 310 through the clamping mechanism 316, so that the upper surface of the workpiece contacts with the other workbench 312 inside the heat-resistant plate 310, and heat treatment is performed.
Preferably, as shown in fig. 4, the transmission mechanism 32 includes:
a strap 320 connected above the adapter 203;
a motor 321 disposed at one side of the interior of the sheathing;
a driving shaft 322 provided inside the motor 321;
a screw 324 connected to the outside of the driving shaft 322;
and a guide block 325 connected to an outer side of the screw 324 for driving the screw 324 to move left and right.
Further, the screw 324 is configured to be "U" shaped, and the upper end of the screw is engaged with the gear hobbing 326, and one side of the driving roller 314 is inserted into the screw 324.
In the rotating process, the screw 324 moves left and right through a tangential force between the screw and the internal thread of the guide block 325, so that the screw 324 drives the hobbing 326 to rotate left and right, the hobbing 326 drives the swing block 315 to rotate left and right through the driving roller 314, and further, the swing block 315 drives the workpiece to turn over through the clamping mechanism 316.
Preferably, as shown in fig. 4, the control unit 33 includes:
a timing mechanism 330 connected below the worktable 312 for controlling the time interval of each overturn;
and a current reverse control mechanism 331 connected to one side of the timing mechanism 330, for controlling a rotation direction of the motor 321.
Furthermore, a diversion hole is arranged inside the switching mechanism 203 and communicated with the input pipe 311.
It should be noted that, before the equipment works, the user can set the timing interval of the timing mechanism 330, and when the equipment works, after the interval set by the user is reached, the current reversal control mechanism 331 starts to change the current direction to turn over the workpiece, and this is repeated until the heat treatment of the workpiece is finished.
In this embodiment, a user fixes a workpiece to be heat-treated by the clamping mechanism 316, starts the heat control mechanism 201, the heat control mechanism 201 transfers heat to the inside of the transfer mechanism 203 through the heat pipe 202, the transfer mechanism 203 guides the heat to the inside of the two work tables 312 through the input pipe 311 for heating, the user controls the heating and turning time according to the timing mechanism 330, the timer 330 changes the turning direction of the motor 321 by changing the current reversal control mechanism 331 when the turning time is reached, the motor 321 drives the screw 324 to move left and right along the guide block 325 through the driving shaft 322, the screw 324 drives the driving roller 314 to rotate left and right through the hobbing teeth 326, the driving roller 314 drives the clamping mechanism 316 to swing left and right at intervals through the swinging block 315, so that the workpiece is repeatedly turned over until the heat treatment of the workpiece is finished, close accuse hot mechanism 201 for the work piece is cooled off fast, thereby has reached and to have carried out the upset that relapses in the unit interval to the material in heat treatment process, makes the material be heated more evenly, can carry out timely control to the temperature of heat treatment material, is convenient for carry out the effect of taking out to the material after heat treatment work.
Example two
For the sake of simplicity, only the points of difference from the first embodiment will be described below. The second embodiment is different from the first embodiment in that: as shown in fig. 7, by arranging the cross-shaped groove 323 at the left position inside the screw 324, when the motor 321 drives the driving shaft 322 to rotate, the driving shaft 322 is matched with the inside of the cross-shaped groove 323 through the convex part at the right side, so that the cross-shaped groove 323 moves left and right relative to the driving shaft 322 in the process that the screw 324 rotates around the guide block 325, and the driving shaft 322 can transversely feed the screw in the rotating process, thereby achieving the effects of simple structure and convenient use.
The working steps are as follows:
step one, fixing a workpiece inside the clamping mechanism 316;
step two, the heat control mechanism 201 is started, and the heat control mechanism 201 transmits heat from the heat pipe 202 to the interior of the input pipe 311 through the adapter 203 for the workbench 312 to use;
thirdly, setting a time interval for turning each time in the timing mechanism 331 according to the type of the workpiece;
step four, starting a motor 321, wherein the motor 321 drives the screw 204 to rotate through a driving shaft 322, the screw 324 drives the driving roller 314 to rotate through the hobbing 326, and the driving roller 314 drives the clamping mechanism 316 to rotate through a swing block 315, so that the lower surface of a workpiece in the clamping mechanism 316 is in contact with the workbench 312 for heat treatment;
step five, when the heat treatment time of the lower surface of the workpiece reaches the time set by the timing mechanism 330, the current reversal control mechanism 331 causes the motor 321 to drive the hobbing 326 to reverse through the screw 324 by changing the direction of the current flowing into the motor 321;
sixthly, the hobbing 326 drives the swing block 315 to rotate reversely through the driving roller 314, so that the swing block 315 drives the clamping mechanism 316 to rotate reversely, when the clamping mechanism 316 brings the upper surface of the workpiece to another working table of the heat-resistant plate 310, the motor 321 stops rotating, the heat treatment work of the upper surface of the workpiece starts to be carried out, and the process is circulated until the heat treatment work of the workpiece is finished;
and seventhly, taking out the workpiece, turning off the motor 321 and turning off the heat control mechanism 201.
The above description is only for the purpose of illustrating the preferred embodiments of the present invention and is not to be construed as limiting the utility model, and any modifications, equivalents and improvements made within the spirit and principle of the present invention are intended to be included within the scope of the present invention.
Claims (10)
1. The utility model provides a prong can automatic upset thermal treatment dress reclaimer, includes fuselage (1), its characterized in that still includes:
the heating unit (2) is arranged inside the machine body (1) and used for supplying heat for material heat treatment;
the material processing system (3) is connected above the machine body (1) and is used for controlling the working state of the material in the heat treatment process;
the material processing system (3) comprises:
a heat treatment unit (31) provided above the heating unit (2);
a transmission mechanism (32) provided on one side of the heat treatment unit (31);
and the control unit (33) is arranged below the transmission mechanism (32) and is used for controlling the overturning state of the material in the heat treatment unit (31).
2. A tine auto-reversible thermal process charging and reclaiming machine as claimed in claim 1, wherein the heating unit (2) comprises:
a heat transfer pipe (202) provided inside the machine body (1);
the heat control mechanism (201) is connected to one side of the heat conduction pipe (202) and is used for controlling the temperature required by the heat treatment process;
and an adapter (203) connected to the upper side of the heat transfer pipe (202) and configured to introduce the temperature inside the heat transfer pipe (202) into the material processing system (3).
3. A tine auto-flippable thermal processing loader and unloader as claimed in claim 2 wherein the thermal processing unit (31) comprises:
the heat-resisting plate (310) is connected to the upper end of the switching mechanism (203) and is used for isolating heat from going out in the heat treatment process;
an input pipe (311) connected to the lower end of the heat-resistant plate (310) and used for guiding the heat in the heating unit (2) into the heat-resistant plate (310) for heat treatment;
the workbench (312) is connected to two sides of the bottom end in the heat-resistant plate (310);
a base (313) connected to the middle inside the heat-resistant plate (310);
and the swinging block (315) is connected to the inner part of the outer side of the base (313).
4. A tine automatic flipping heat treatment charging and discharging machine as claimed in claim 3, wherein the lower end of the working platform (312) is connected with the input pipe (311), the working platform (312) and the input pipe (311) are arranged symmetrically under the heat resistant plate (310).
5. A tine auto-flippable thermal processing pick-up machine as claimed in claim 3, wherein said pendulum mass (315) includes:
a drive roller (314) provided inside the base (313);
and the clamping mechanism (316) is connected to one side of the swinging block (315) and is used for fixing the heat treatment material.
6. A tine automatic flipping heat treatment loading and unloading machine as claimed in claim 5, wherein said gripping mechanism (316) in operation drives the workpiece to be heat treated to rotate around the heat resistant plate (310) in a circular path, and the start and stop points of the gripping mechanism (316) are located at the upper end of the working table (312).
7. A tine auto-reversible thermal processing loader and reclaimer machine according to claim 6, characterised in that the transmission mechanism (32) comprises:
a strap (320) connected above the adapter mechanism (203);
a motor (321) arranged on one side of the interior of the sleeve plate;
a drive shaft (322) provided inside the motor (321);
a screw (324) connected to the outside of the driving shaft (322);
and a guide block (325) connected to the outside of the screw (324) and used for driving the screw (324) to move left and right.
8. A tine automatic flipping heat treatment charging and discharging machine as claimed in claim 7, wherein the screw (324) is provided with a "U" shape, the upper end of the screw is engaged with a gear hobbing (326), and one side of the driving roller (314) is inserted into the screw (324).
9. A tine auto-flippable thermal process loader and unloader according to claim 8, wherein the control unit (33) comprises:
a timing mechanism (330) connected below the workbench (312) and used for controlling the time interval of each overturn;
and the current reverse control mechanism (331) is connected to one side of the timing mechanism (330) and is used for controlling the rotation direction of the motor (321).
10. A tine automatic flipping thermal process charging and discharging machine as claimed in claim 3, characterised in that said switching mechanism (203) is internally provided with a shunting hole, which is connected with said input pipe (311).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202121450192.8U CN215481112U (en) | 2021-06-29 | 2021-06-29 | Fork tooth can automatic upset heat treatment dress reclaimer |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202121450192.8U CN215481112U (en) | 2021-06-29 | 2021-06-29 | Fork tooth can automatic upset heat treatment dress reclaimer |
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| Publication Number | Publication Date |
|---|---|
| CN215481112U true CN215481112U (en) | 2022-01-11 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202121450192.8U Active CN215481112U (en) | 2021-06-29 | 2021-06-29 | Fork tooth can automatic upset heat treatment dress reclaimer |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114990464A (en) * | 2022-05-27 | 2022-09-02 | 扬州市江都区三和涂装设备有限公司 | Hot-spraying workpiece automatic heating system with intelligent temperature control function |
-
2021
- 2021-06-29 CN CN202121450192.8U patent/CN215481112U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114990464A (en) * | 2022-05-27 | 2022-09-02 | 扬州市江都区三和涂装设备有限公司 | Hot-spraying workpiece automatic heating system with intelligent temperature control function |
| CN114990464B (en) * | 2022-05-27 | 2023-12-29 | 扬州轩业电热电器有限公司 | Automatic heating system for intelligent temperature-controlled thermal spraying workpiece |
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