CN221094208U - Automatic change induction hardening lathe - Google Patents
Automatic change induction hardening lathe Download PDFInfo
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- CN221094208U CN221094208U CN202322677577.3U CN202322677577U CN221094208U CN 221094208 U CN221094208 U CN 221094208U CN 202322677577 U CN202322677577 U CN 202322677577U CN 221094208 U CN221094208 U CN 221094208U
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- 230000006698 induction Effects 0.000 title claims abstract description 52
- 230000008859 change Effects 0.000 title claims description 4
- 238000010791 quenching Methods 0.000 claims abstract description 54
- 230000000171 quenching effect Effects 0.000 claims abstract description 53
- 230000007246 mechanism Effects 0.000 claims abstract description 18
- 230000008878 coupling Effects 0.000 claims abstract description 4
- 238000010168 coupling process Methods 0.000 claims abstract description 4
- 238000005859 coupling reaction Methods 0.000 claims abstract description 4
- 238000009423 ventilation Methods 0.000 claims abstract description 4
- 238000003754 machining Methods 0.000 description 8
- 238000000034 method Methods 0.000 description 6
- 230000009471 action Effects 0.000 description 3
- 230000008569 process Effects 0.000 description 3
- 230000005540 biological transmission Effects 0.000 description 2
- 238000007599 discharging Methods 0.000 description 2
- 230000003028 elevating effect Effects 0.000 description 2
- 230000004075 alteration Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000008901 benefit Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 239000000428 dust Substances 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000006870 function Effects 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
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- 238000006467 substitution reaction Methods 0.000 description 1
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Abstract
The utility model relates to an automatic induction quenching machine tool, which comprises an induction quenching machine tool body, wherein a moving mechanism for moving parts is arranged in the induction quenching machine tool body, a lifting mechanism for taking and placing the parts is arranged in the induction quenching machine tool body, the moving mechanism comprises a mounting frame for limiting a moving track, a stably moving mounting plate is slidably arranged in the mounting frame, a dustproof ventilation shell is fixedly arranged on the right side of the mounting plate, a double-shaft driven motor is fixedly arranged on the rear side wall of an inner cavity of the shell, an output shaft of the motor is fixedly connected with two rotating shafts through a shaft coupling, and transverse bevel gears are fixedly arranged on the outer surfaces of the two rotating shafts. According to the automatic induction quenching machine tool, the purpose of driving the mounting plate to move left and right is achieved through the moving mechanism, parts can be automatically conveyed, and quenching efficiency of the parts is improved.
Description
Technical Field
The utility model relates to the technical field of induction quenching machine tools, in particular to an automatic induction quenching machine tool.
Background
The induction quenching machine tool is used for induction quenching of various shaft parts, disc parts, pin parts, gear parts and the like, and has the quenching functions of connection, simultaneous, sectional connection, sectional simultaneous and the like by adopting a numerical control technology.
The quenching machining process of the existing induction quenching machine tool is carried out in a manual feeding mode, during specific operation, parts to be machined are manually fed, after one side is quenched and machined, the parts to be machined are turned over manually by utilizing the gap time, quenching machining of the other side is carried out, the parts are taken out after machining is finished, in actual operation, machining efficiency is low due to manual discharging, turning and taking operations, and two-sided quenching treatment of the parts is easy to forget, so that the quality of the parts is not in accordance with the requirement, and therefore, an automatic induction quenching machine tool is provided to solve the problems.
Disclosure of utility model
Aiming at the defects of the prior art, the utility model provides an automatic induction quenching machine tool, which has the advantage of automatically picking and placing parts, and solves the problems that the quenching machining process of the existing induction quenching machine tool is carried out in a manual feeding mode, the parts to be machined are manually fed in during specific operation, after one side of the quenching machine tool is quenched and machined, the parts to be machined are turned over manually by utilizing the gap time, the quenching machining of the other side is carried out, the parts are taken out after the machining is finished, the machining efficiency is low due to the manual operations of discharging, turning and taking out, and the quenching treatment of the two sides of the parts is easy to forget, so that the quality of the parts does not meet the requirements.
In order to achieve the above purpose, the present utility model provides the following technical solutions: an automatic induction quenching machine tool comprises an induction quenching machine tool body, wherein a moving mechanism for moving parts is arranged in the induction quenching machine tool body, and a lifting mechanism for taking and placing the parts is arranged in the induction quenching machine tool body;
The moving mechanism comprises a mounting frame for limiting a moving track, a mounting plate for stably moving is slidably mounted in the mounting frame, a dustproof ventilation housing is fixedly mounted on the right side of the mounting plate, a double-shaft transmission motor is fixedly mounted on the rear side wall of an inner cavity of the housing, an output shaft of the motor is fixedly connected with two rotating shafts through a coupling, transverse bevel gears are fixedly mounted on the outer surfaces of the rotating shafts, two rotating rods are rotatably mounted between the front side wall and the rear side wall of the inner cavity of the housing, vertical bevel gears capable of rotating in opposite directions are fixedly mounted on the outer surfaces of the rotating rods, and the outer surfaces of the two vertical bevel gears are respectively meshed with the outer surfaces of the two transverse bevel gears.
Further, elevating system is including the flexible electric telescopic handle of biax, the front fixed connection of the back and the mounting panel of electric telescopic handle, the back fixed mounting of electric telescopic handle has the stable lifter plate of going up and down, the back fixed mounting of lifter plate has two holders that prevent rocking.
Further, the left and right side walls of the inner cavity of the induction quenching machine tool body are provided with mounting grooves, and the front and rear side walls of the inner cavity of each mounting groove are fixedly connected with the front and rear sides of the mounting frame respectively.
Further, the inner top wall and the inner bottom wall of the shell are respectively provided with a movable groove, and the inner surfaces of the two movable grooves are respectively connected with the outer surfaces of the two transverse bevel gears in a sliding manner.
Further, tooth grooves are formed in the inner top wall and the inner bottom wall of the mounting frame, and the inner surfaces of the two tooth grooves are meshed with the outer surfaces of the two vertical bevel gears respectively.
Further, a rotary workbench which intermittently rotates is rotatably arranged on the rear side wall of the inner cavity of the induction quenching machine tool body, and an induction quenching device which can be lifted is fixedly arranged on the inner top wall and the inner bottom wall of the induction quenching machine tool body.
Furthermore, four rotators are fixedly arranged on the front face of the rotary workbench, and three-jaw chucks with high applicability are fixedly arranged on the front faces of the four rotators.
Compared with the prior art, the technical scheme of the application has the following beneficial effects:
This automatic change response quenching lathe through being provided with moving mechanism, has reached the purpose that the drive mounting panel left and right movement, can carry the automation to the spare part, has improved the quenching efficiency of spare part, through being provided with elevating system, plays the effect that the drive holder goes up and down, and then gets the spare part through the holder and put, has practiced thrift the manpower.
Drawings
FIG. 1 is a schematic diagram of the structure of the present utility model;
FIG. 2 is an enlarged view of the structure of the present utility model at A in FIG. 1;
Fig. 3 is a bottom cross-sectional view of the structure of the present utility model, fig. 1.
In the figure: 1. an induction hardening machine tool body; 2. a moving mechanism; 201. a mounting frame; 202. a mounting plate; 203. a housing; 204. a motor; 205. a rotating shaft; 206. a transverse bevel gear; 207. a rotating lever; 208. a vertical bevel gear; 3. a lifting mechanism; 301. an electric telescopic rod; 302. a lifting plate; 303. a holder; 304. a rotary table; 305. a rotator; 306. a three-jaw chuck; 307. an induction quench.
Detailed Description
The following description of the embodiments of the present utility model will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present utility model, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the utility model without making any inventive effort, are intended to be within the scope of the utility model.
Referring to fig. 1-3, an automatic induction quenching machine tool in this embodiment includes an induction quenching machine tool body 1, a moving mechanism 2 for moving parts is disposed in the induction quenching machine tool body 1, a lifting mechanism 3 for picking and placing parts is disposed in the induction quenching machine tool body 1, the moving mechanism 2 includes a mounting frame 201 defining a moving track, mounting grooves are formed on left and right side walls of an inner cavity of the induction quenching machine tool body 1, front and rear side walls of inner cavities of the two mounting grooves are fixedly connected with front and rear sides of the mounting frame 201 respectively, a mounting plate 202 for stable movement is slidably mounted in the mounting frame 201, a housing 203 for dust prevention and ventilation is fixedly mounted on the right side of the mounting plate 202, a motor 204 for biaxial transmission is fixedly mounted on the rear side wall of the inner cavity of the housing 203, an output shaft of the motor 204 is fixedly connected with two rotating shafts 205 through a coupling, transverse bevel gears 206 are fixedly mounted on outer surfaces of the two rotating shafts 205, and the motor 204 drives the two rotating shafts 205 and the two transverse bevel gears 206 to rotate.
In this embodiment, the inner top wall and the inner bottom wall of the housing 203 are both provided with movable grooves, the inner surfaces of the two movable grooves are respectively slidably connected with the outer surfaces of the two transverse bevel gears 206, two rotating rods 207 are rotatably installed between the front side wall and the rear side wall of the inner cavity of the housing 203, the outer surfaces of the two rotating rods 207 are respectively fixedly provided with vertical bevel gears 208 rotating in opposite directions, the outer surfaces of the two vertical bevel gears 208 are respectively meshed with the outer surfaces of the two transverse bevel gears 206, the two transverse bevel gears 206 drive the two rotating rods 207 to rotate through the two vertical bevel gears 208, tooth grooves are respectively formed in the inner top wall and the inner bottom wall of the mounting frame 201, the inner surfaces of the two tooth grooves are respectively meshed with the outer surfaces of the two vertical bevel gears 208, and the two vertical bevel gears 208 rotate to enable the mounting plate 202 to move to the front surfaces of the two three-jaw chucks 306 through the mounting frame 201.
Specifically, the motor 204 is started to drive the two rotating shafts 205 and the two transverse bevel gears 206 to rotate, the two transverse bevel gears 206 drive the two rotating rods 207 to rotate through the two vertical bevel gears 208, and the two vertical bevel gears 208 rotate to enable the mounting plate 202 to move to the front surfaces of the two three-jaw chucks 306 through the mounting frame 201, so that parts can be automatically conveyed, and the quenching efficiency of the parts is improved.
In this embodiment, the lifting mechanism 3 includes a dual-shaft telescopic electric telescopic rod 301, the back of the electric telescopic rod 301 is fixedly connected with the front of the mounting plate 202, a lifting plate 302 with stable lifting is fixedly installed on the back of the telescopic shaft of the electric telescopic rod 301, two grippers 303 for preventing shaking are fixedly installed on the back of the lifting plate 302, and the lifting plate 302 and the grippers 303 are driven to lift by the electric telescopic rod 301.
The back side wall of the inner cavity of the induction quenching machine tool body 1 is rotatably provided with a rotary workbench 304 which intermittently rotates, the front surface of the rotary workbench 304 is fixedly provided with four rotators 305, the front surfaces of the four rotators 305 are fixedly provided with three-jaw chucks 306 with high applicability, parts are placed outside the three-jaw chucks 306 through a clamp 303, the three-jaw chucks 306 fix the parts, the positions of the four three-jaw chucks 306 are exchanged by the rotary workbench 304, the rotator 305 drives the parts to rotate through the three-jaw chucks 306, the inner top wall and the inner bottom wall of the induction quenching machine tool body 1 are fixedly provided with an induction quenching device 307 which can be lifted, and the induction quenching device 307 quenches the parts.
Specifically, the lifting plate 302 and the clamp 303 are driven to move backwards through the electric telescopic rod 301, parts are placed outside the three-jaw chuck 306 through the clamp 303, the parts are fixed through the three-jaw chuck 306, the positions of the four three-jaw chucks 306 are exchanged through the rotary workbench 304, the parts are driven to rotate through the three-jaw chuck 306 by the rotary device 305, the parts are quenched through the induction quenching device 307, and then the parts are taken and placed through the clamp 303, so that manpower is saved.
The working principle of the embodiment is as follows:
(1) When quenching the parts, the parts are conveyed to the back of the mounting frame 201 through the conveying belt, the electric telescopic rod 301 is started, the lifting plate 302 and the clamp 303 are driven to move backwards, the parts are clamped through the clamp 303, and then the parts are retracted.
(2) The motor 204 is started to drive the two rotating shafts 205 and the two transverse bevel gears 206 to rotate, the two transverse bevel gears 206 drive the two rotating rods 207 to rotate through the two vertical bevel gears 208, and the two vertical bevel gears 208 rotate to enable the mounting plate 202 to move to the front faces of the two three-jaw chucks 306 through the mounting frame 201.
(3) Similarly, the lifting plate 302 and the clamp 303 are driven to move backwards through the electric telescopic rod 301, parts are placed outside the three-jaw chuck 306 through the clamp 303, the parts are fixed through the three-jaw chuck 306, the positions of the four three-jaw chucks 306 are exchanged through the rotary workbench 304, the parts are driven to rotate through the three-jaw chuck 306 by the rotary device 305, the parts are quenched through the induction quenching device 307, and similarly, the quenched parts are carried to a conveying belt for conveying.
It is noted that relational terms such as first and second, and the like are used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Moreover, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus. Without further limitation, an element defined by the phrase "comprising one … …" does not exclude the presence of other like elements in a process, method, article, or apparatus that comprises the element.
Although embodiments of the present utility model have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made therein without departing from the principles and spirit of the utility model, the scope of which is defined in the appended claims and their equivalents.
Claims (7)
1. An automatic change induction hardening lathe, includes induction hardening lathe body (1), its characterized in that: a moving mechanism (2) for moving parts is arranged in the induction quenching machine tool body (1), and a lifting mechanism (3) for taking and placing the parts is arranged in the induction quenching machine tool body (1);
The utility model provides a mobile mechanism (2) including inject moving trajectory's mounting bracket (201), the inside slidable mounting of mounting bracket (201) has mounting panel (202) of stable removal, the right side fixed mounting of mounting panel (202) has dustproof ventilation's shell (203), the inner chamber back lateral wall fixed mounting of shell (203) has biax driven motor (204), the output shaft of motor (204) passes through shaft coupling fixedly connected with two axis of rotation (205), two the surface of axis of rotation (205) is all fixed mounting has horizontal bevel gear (206), rotate between the inner chamber front and back lateral wall of shell (203) and install two dwang (207), two the surface of dwang (207) is all fixed mounting has vertical bevel gear (208) of opposite direction rotation, two the surface of vertical bevel gear (208) meshes with the surface of two horizontal bevel gears (206) respectively.
2. An automated induction hardening machine according to claim 1, wherein: the lifting mechanism (3) comprises an electric telescopic rod (301) with double shafts stretching, the back of the electric telescopic rod (301) is fixedly connected with the front of the mounting plate (202), a lifting plate (302) with stable lifting is fixedly arranged on the back of the electric telescopic rod (301), and two grippers (303) for preventing shaking are fixedly arranged on the back of the lifting plate (302).
3. An automated induction hardening machine according to claim 1, wherein: mounting grooves are formed in the left side wall and the right side wall of the inner cavity of the induction quenching machine tool body (1), and the front side wall and the rear side wall of the inner cavity of each mounting groove are fixedly connected with the front side and the rear side of the mounting frame (201) respectively.
4. An automated induction hardening machine according to claim 1, wherein: the inner top wall and the inner bottom wall of the shell (203) are respectively provided with a movable groove, and the inner surfaces of the two movable grooves are respectively connected with the outer surfaces of the two transverse bevel gears (206) in a sliding manner.
5. An automated induction hardening machine according to claim 1, wherein: tooth grooves are formed in the inner top wall and the inner bottom wall of the mounting frame (201), and the inner surfaces of the two tooth grooves are respectively meshed with the outer surfaces of two vertical bevel gears (208).
6. An automated induction hardening machine according to claim 2, wherein: the induction quenching machine tool comprises an induction quenching machine tool body (1), wherein a rotary workbench (304) which intermittently rotates is rotatably arranged on the rear side wall of an inner cavity of the induction quenching machine tool body (1), and an induction quenching device (307) which can be lifted is fixedly arranged on the inner top wall and the inner bottom wall of the induction quenching machine tool body (1).
7. An automated induction hardening machine according to claim 6, wherein: four rotators (305) are fixedly arranged on the front face of the rotary workbench (304), and three-jaw chucks (306) with high applicability are fixedly arranged on the front faces of the four rotators (305).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202322677577.3U CN221094208U (en) | 2023-10-08 | 2023-10-08 | Automatic change induction hardening lathe |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202322677577.3U CN221094208U (en) | 2023-10-08 | 2023-10-08 | Automatic change induction hardening lathe |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN221094208U true CN221094208U (en) | 2024-06-07 |
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ID=91316048
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202322677577.3U Active CN221094208U (en) | 2023-10-08 | 2023-10-08 | Automatic change induction hardening lathe |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN221094208U (en) |
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2023
- 2023-10-08 CN CN202322677577.3U patent/CN221094208U/en active Active
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