CN215473218U - Automatic molding production line for composite materials - Google Patents
Automatic molding production line for composite materials Download PDFInfo
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- CN215473218U CN215473218U CN202022804409.2U CN202022804409U CN215473218U CN 215473218 U CN215473218 U CN 215473218U CN 202022804409 U CN202022804409 U CN 202022804409U CN 215473218 U CN215473218 U CN 215473218U
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Abstract
The utility model discloses an automatic composite material forming production line which comprises automatic kneading equipment, a belt conveyor, conveying and pressing equipment, automatic forming equipment and a gluing robot, wherein the conveying and pressing equipment comprises a pressing device bracket, a quantitative cup, a movable sliding table and a pressing device; the automatic molding equipment completes the kneading of the composite material, and after the gluing robot completes the automatic gluing, the automatic conveying equipment quantitatively conveys the kneaded material to the automatic molding equipment, and the automatic molding of the material is completed under the driving of the motor and the gear. The utility model improves the production efficiency in the using process, does not need manual participation and reduces the labor intensity.
Description
Technical Field
The utility model belongs to the field of industrial automation, and particularly relates to an automatic molding production line for a composite material.
Background
At present, the production process of the composite material is mainly finished manually, the labor intensity of workers is high, and the production efficiency is low. With the increase of labor cost, how to reduce labor cost and improve production efficiency is an important problem to be solved by manufacturing enterprises.
The existing composite material molding scheme mainly adopts manual processing or assists kneading equipment of the composite material, and an automatic production line is lacked.
SUMMERY OF THE UTILITY MODEL
The utility model aims to provide an automatic composite material forming production line, which solves the problems of automatic kneading, transportation, gluing before forming, quantitative feeding, automatic forming and the like of composite materials and improves the production efficiency and the automation level.
The technical solution for realizing the purpose of the utility model is as follows: an automatic composite material forming production line comprises automatic kneading equipment, a belt conveyor, conveying and pressing equipment, automatic forming equipment and a gluing robot;
the automatic kneading equipment comprises a hopper, a first driving motor, a tearing and loosening shaft, a discharge hole and an equipment shell; the conveying and pressing device comprises a device bracket, a quantifying cup, a movable sliding table, a pressing cylinder and a pressing roller; the automatic molding equipment comprises a second driving motor, a gear, a tool roller and an end cover;
the hopper is arranged at the upper part of the equipment shell, the tearing shaft is connected with the first driving motor, and the discharge port is arranged at the lower part of the equipment shell; materials enter from the hopper, and the first driving motor drives the tearing-loosening shaft to rotate so as to tear the materials loose; the torn materials fall onto a belt conveyor and are conveyed into a quantifying cup by the belt conveyor, a force sensor is integrated on the quantifying cup, and the belt conveyor stops conveying after the materials are gathered to a set mass; the quantitative cup is connected to the movable sliding table, the movable sliding table drives the quantitative cup to move into the tool roller, and the bottom cover of the quantitative cup is opened to pour materials into the tool roller;
the second driving motor is connected with a gear, the gear is meshed with a gear on the outer surface of the tool roller, and the end cover and the tool roller are coaxially arranged; the gluing robot is used for measuring gluing in the tool roller, and the tool roller rotates around the axis of the tool roller; and under the driving of the pressing cylinder, the pressing roller is tightly attached to the edge of the tool roller, and the material falling into the tool roller is compacted and molded by the pressing roller.
Compared with the prior art, the utility model has the remarkable advantages that: (1) the automatic production and processing of the composite material are mainly manually finished or finished by the aid of a single device, and the automatic kneading, transportation, gluing before molding, quantitative feeding, automatic molding and the like of the composite material are realized; (2) in the automatic material forming process, the pressing roller is pressed on the end cover under the driving of the pressing cylinder, the formed thickness of the material is equal to the inner diameter of the tool roller minus the radius of the end cover, and the production line can realize the forming of products with different diameters by replacing the tool rollers with different diameters; (3) in the automatic composite material forming production line, material kneading and forming are realized by fixedly mounting a pressing cylinder on a device support and connecting a pressing roller to the pressing cylinder.
Drawings
FIG. 1 is a perspective view of an automated composite molding line.
FIG. 2 is a side view of an automated composite material molding line.
Fig. 3 is a diagram of an automatic kneading apparatus.
Fig. 4 is a diagram of a transport and compaction apparatus.
Fig. 5 is a diagram of an automatic molding apparatus.
Shown in the figure: 1. the automatic kneading device comprises an automatic kneading device, 2 a belt conveyor, 3 a conveying and pressing device, 4 an automatic forming device, 5 a gluing robot, 1-1 parts of a hopper, 1-2 parts of a first driving motor, 1-3 parts of a tearing and loosening shaft, 1-4 parts of a discharge port, 1-5 parts of a device shell, 3-1 parts of a device support, 3-2 parts of a dosing cup, 3-3 parts of a moving sliding table, 3-4 parts of a pressing cylinder, 3-5 parts of a pressing roller, 4-1 parts of a second driving motor, 4-2 parts of a gear, 4-3 parts of a tool roller, 4-4 parts of an end cover.
Detailed Description
As shown in fig. 1 and 2, an automatic composite material molding production line comprises an automatic kneading device 1, a belt conveyor 2, a conveying and pressing device 3, an automatic molding device 4 and a gluing robot 5;
as shown in fig. 3, 4 and 5, the automatic kneading device 1 comprises a hopper 1-1, a first driving motor 1-2, a tearing-loosening shaft 1-3, a discharge port 1-4 and a device shell 1-5; the transporting and compacting device 3 comprises a device bracket 3-1, a quantifying cup 3-2, a movable sliding table 3-3, a compacting cylinder 3-4 and a compacting roller 3-5; the automatic molding equipment 4 comprises a second driving motor 4-1, a gear 4-2, a tool roller 4-3 and an end cover 4-4;
materials enter from a hopper 1-1 of the automatic kneading equipment, and a first driving motor 1-2 drives a tearing-loosening shaft 1-3 to rotate so as to tear the materials loose; the torn materials fall onto a belt conveyor 2 and are conveyed into a quantitative cup 3-2 by the belt conveyor, a force sensor is integrated on the quantitative cup 3-2, and the belt conveyor 2 stops conveying when the materials are gathered to a set mass; the quantitative cup 3-2 is connected to the movable sliding table 3-3, the movable sliding table 3-3 drives the quantitative cup 3-2 to move into the tool roller 4-3, the bottom cover of the quantitative cup 3-2 is opened, the material is poured into the tool roller 4-3, and the whole inner side material is sequentially and circularly laminated;
the gluing robot 5 is used for gluing inside the tooling roller 4-3, and the tooling roller 4-3 rotates around the axis thereof, so that each part inside the tooling roller can be filled with materials; the pressing cylinder 3-5 is tightly attached to the edge of the tool roller 4-3 under the driving of the pressing cylinder 3-4, and the material falling into the tool roller is compacted and molded by the pressing cylinder 3-5.
Further, a first driving motor 1-2 is fixedly installed on the equipment shell 1-5, the first driving motor 1-2 is connected with the tearing loose shafts 1-3 through a coupler, the tearing loose shafts 1-3 are driven to complete kneading of the composite materials, and different tearing loose shafts are installed in parallel.
Further, the bottom cover of the quantitative cup 3-2 is used for driving the hinge mechanism through a motor to control opening and closing.
Furthermore, a pressing cylinder 3-4 is fixedly arranged on the device bracket 3-1, and a pressing roller 3-5 is connected to the pressing cylinder 3-4.
Further, an output shaft of the second driving motor 4-1 is connected with a gear 4-2 to drive the tool roller 4-3.
Furthermore, an external gear structure is arranged on the outer surface of the tool roller 4-3.
Further, an end cover 4-4 is arranged at the end part of the tool roller 4-3, and the material forming thickness is controlled through the difference between the radius of the end cover 4-4 and the inner diameter of the tool roller 4-3; in the automatic forming process of the material, the pressing roller 3-5 is pressed on the end cover 4-4 under the driving of the pressing cylinder 3-4, and the formed thickness of the material is equal to the radius of the end cover 4-4 subtracted from the inner diameter of the tool roller 4-3.
The present invention will be described in detail below with reference to the accompanying drawings and examples.
Examples
With reference to fig. 1 and 2, the automatic composite material molding production line of the present invention includes an automatic kneading device 1, a belt conveyor 2, a conveying and pressing device 3, an automatic molding device 4, and a gluing robot 5.
With reference to fig. 3, the automatic kneading device 1 comprises a hopper 1-1, a first driving motor 1-2, a tearing shaft 1-3, a discharge port 1-4 and a device shell 1-5, wherein the hopper 1-1 is arranged at the upper part of the device shell 1-5 to complete material entering into the device, the tearing shaft 1-3 is connected with the first driving motor 1-2 and is arranged on the device shell 1-5, and a material outlet is arranged at the lower part; the material enters the equipment from the hopper 1-1, is torn loose by the tearing loose shaft 1-3 and is sent into the material under the pushing action of the tearing loose shaft 1-3, the tearing loose shaft 1-3 is connected with the first driving motor 1-2, the frequency conversion adjustment can be realized, the shape and the size of the material outlet 1-4 are customized according to the actual requirement, and the material can be kneaded into a preset shape after passing through the material outlet 1-4.
And the belt conveyor 2 is mainly used for transferring the materials from the automatic kneading equipment 1 to conveying and pressing equipment.
Referring to fig. 4, the transporting and compacting device 3 comprises a device bracket 3-1, a dosing cup 3-2, a movable sliding table 3-3, a compacting cylinder 3-4 and a compacting roller 3-5; the transportation part is mainly a quantifying cup 3-2, a force sensor is integrated above the quantifying cup to control the quality of materials, the quantifying cup is arranged on a movable sliding table 3-3, the movable sliding table is fixed on a device bracket 3-1, and the bottom cover of the quantifying cup 3-2 is of a hinge structure; the pressing part is that a pressing roller 3-5 is arranged on a pressing cylinder 3-4, and the pressing cylinder 3-4 is arranged on a device bracket 3-1.
With reference to fig. 5, the automatic molding device 4 comprises a second driving motor 4-1, a gear 4-2, a tool roller 4-3 and an end cover 4-4; the second driving motor 4-1 is connected with a gear 4-2 and is meshed with a gear on the outer surface of the tool roller 4-3, the end cover 4-4 and the tool roller 4-3 are coaxially arranged, and the material forming thickness is controlled through the radius difference between the end cover 4-4 and the tool roller 4-3. Through changing the frock cylinder of different diameters, the product molding of different diameters can be realized to the production line.
The gluing robot 5 is arranged on the side surface of the automatic forming equipment 4, and automatic gluing of the inner side is completed before automatic forming of the material.
Claims (6)
1. An automatic composite material forming production line is characterized by comprising automatic kneading equipment (1), a belt conveyor (2), conveying and pressing equipment (3), automatic forming equipment (4) and a gluing robot (5);
the automatic kneading equipment (1) comprises a hopper (1-1), a first driving motor (1-2), a tearing-loosening shaft (1-3), a discharge port (1-4) and an equipment shell (1-5); the conveying and pressing device (3) comprises a device bracket (3-1), a quantitative cup (3-2), a movable sliding table (3-3), a pressing cylinder (3-4) and a pressing roller (3-5); the automatic forming equipment (4) comprises a second driving motor (4-1), a gear (4-2), a tool roller (4-3) and an end cover (4-4);
the hopper (1-1) is arranged at the upper part of the equipment shell (1-5), the tearing shaft (1-3) is connected with the first driving motor (1-2), and the discharge port (1-4) is arranged at the lower part of the equipment shell (1-5); materials enter from the hopper (1-1), and the first driving motor (1-2) drives the tearing-loosening shaft (1-3) to rotate so as to tear the materials loose; the torn materials fall onto a belt conveyor (2), the materials are conveyed into a quantitative cup (3-2) by the belt conveyor, a force sensor is integrated on the quantitative cup (3-2), and the belt conveyor (2) stops conveying after the materials are gathered to a set mass; the quantitative cup (3-2) is connected to the movable sliding table (3-3), the movable sliding table (3-3) drives the quantitative cup (3-2) to move into the tool roller (4-3), and the bottom cover of the quantitative cup (3-2) is opened to pour materials into the tool roller (4-3);
the second driving motor (4-1) is connected with a gear (4-2), the gear (4-2) is meshed with a gear on the outer surface of the tool roller (4-3), and the end cover (4-4) and the tool roller (4-3) are coaxially arranged; the gluing robot (5) is used for gluing the inner side of the tooling roller (4-3), and the tooling roller (4-3) rotates around the axis of the tooling roller; the pressing cylinder (3-5) is tightly attached to the edge of the tool roller (4-3) under the driving of the pressing cylinder (3-4), and the material falling into the tool roller is compacted and molded by the pressing cylinder (3-5).
2. The automatic composite material molding production line of claim 1, wherein the first driving motor (1-2) is fixedly installed on the equipment housing (1-5), the first driving motor (1-2) is connected with the tearing-loosening shaft (1-3) through a coupler to drive the tearing-loosening shaft (1-3) to complete the kneading of the composite material, and different tearing-loosening shafts (1-3) are installed in parallel.
3. The automatic composite material molding production line of claim 1, wherein the bottom cover of the dosing cup (3-2) is opened and closed by a motor-driven hinge mechanism.
4. The automatic composite material molding production line according to claim 1, characterized in that a pressing cylinder (3-4) is fixedly installed on the device bracket (3-1), and the pressing roller (3-5) is connected to the pressing cylinder (3-4).
5. The automatic composite material forming production line of claim 1, wherein an external gear structure is arranged on the outer surface of the tooling roller (4-3), and an output shaft of the second driving motor (4-1) is connected with a gear (4-2) to drive the tooling roller (4-3).
6. The automatic composite material forming production line of claim 1, wherein the end cover (4-4) is installed at the end of the tooling roller (4-3), and the forming thickness of the material is controlled by the difference between the radius of the end cover (4-4) and the inner diameter of the tooling roller (4-3); in the automatic material forming process, the pressing roller (3-5) is pressed on the end cover (4-4) under the driving of the pressing cylinder (3-4), and the formed thickness of the material is equal to the radius of the end cover (4-4) subtracted from the inner diameter of the tool roller (4-3).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202022804409.2U CN215473218U (en) | 2020-11-29 | 2020-11-29 | Automatic molding production line for composite materials |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202022804409.2U CN215473218U (en) | 2020-11-29 | 2020-11-29 | Automatic molding production line for composite materials |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN215473218U true CN215473218U (en) | 2022-01-11 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202022804409.2U Active CN215473218U (en) | 2020-11-29 | 2020-11-29 | Automatic molding production line for composite materials |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN215473218U (en) |
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2020
- 2020-11-29 CN CN202022804409.2U patent/CN215473218U/en active Active
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