CN215469348U - Automatic feeding and discharging production line of high-frequency press - Google Patents
Automatic feeding and discharging production line of high-frequency press Download PDFInfo
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- CN215469348U CN215469348U CN202121469263.9U CN202121469263U CN215469348U CN 215469348 U CN215469348 U CN 215469348U CN 202121469263 U CN202121469263 U CN 202121469263U CN 215469348 U CN215469348 U CN 215469348U
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 27
- 238000007599 discharging Methods 0.000 title claims abstract description 25
- 239000002994 raw material Substances 0.000 claims abstract description 13
- 238000005245 sintering Methods 0.000 claims abstract description 10
- 238000006073 displacement reaction Methods 0.000 claims description 13
- 230000006698 induction Effects 0.000 claims description 7
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 claims description 5
- 229910052802 copper Inorganic materials 0.000 claims description 5
- 239000010949 copper Substances 0.000 claims description 5
- 229910002804 graphite Inorganic materials 0.000 claims description 5
- 239000010439 graphite Substances 0.000 claims description 5
- 230000007704 transition Effects 0.000 claims description 5
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 claims description 4
- 230000008602 contraction Effects 0.000 claims description 3
- 239000000463 material Substances 0.000 abstract description 5
- 238000005491 wire drawing Methods 0.000 description 4
- 230000004048 modification Effects 0.000 description 3
- 238000012986 modification Methods 0.000 description 3
- 238000010586 diagram Methods 0.000 description 2
- 238000010438 heat treatment Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000012797 qualification Methods 0.000 description 1
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Abstract
An automatic feeding and discharging production line of a high-frequency press comprises at least two high-frequency presses, a gripper assembly, a feeding assembly and a discharging assembly; the high-frequency press, the feeding assembly and the discharging assembly are sequentially arranged around the gripper assembly, the gripper assembly is used for grabbing unsintered raw materials on the feeding assembly and placing the raw materials into the high-frequency press middle machines for sintering, and grabbing the gripper assembly after sintering and placing the gripper assembly into the discharging assembly. The automatic feeding and discharging production line of the high-frequency press can feed and discharge materials only by one person and can simultaneously operate a plurality of high-frequency presses, so that the production efficiency is greatly improved, and the production cost of manufacturers is greatly reduced.
Description
Technical Field
The utility model relates to the field of wire-drawing die production, in particular to an automatic feeding and discharging production line of a high-frequency press.
Background
When the wire-drawing die manufacturer produces the wire-drawing die, each person can operate two high-frequency presses at most, the labor intensity is high, workers are tired, the production efficiency is low due to overhigh temperature when the workers operate the high-frequency presses, and the production cost is high due to low production efficiency.
SUMMERY OF THE UTILITY MODEL
In order to solve the problems, the automatic feeding and discharging production line of the high-frequency press is provided.
The object of the utility model is achieved in the following way:
an automatic feeding and discharging production line of a high-frequency press comprises at least two high-frequency presses, a gripper assembly, a feeding assembly and a discharging assembly; the high-frequency press, the feeding assembly and the discharging assembly are sequentially arranged around the gripper assembly, the gripper assembly is used for grabbing unsintered raw materials on the feeding assembly and placing the raw materials into the high-frequency press middle machines for sintering, and grabbing the gripper assembly after sintering and placing the gripper assembly into the discharging assembly.
The gripper assembly comprises a four-axis robot, a connecting plate, a gripper and a first cylinder; the four-axis robot comprises a connecting plate, a four-axis robot and a hand grip, wherein the connecting plate is L-shaped, the four-axis robot is fixed on the ground, the connecting plate is an L-shaped connecting plate, the L-shaped connecting plate comprises a transverse flat plate and a vertical flat plate which are mutually vertically fixed together, the vertical flat plate is fixedly connected with the tail end of the four-axis robot, a first air cylinder is fixed below the transverse flat plate, the hand grip is fixed at the piston end of the first air cylinder, and the first air cylinder is used for controlling the expansion and contraction of the hand grip.
The feeding assembly and the discharging assembly respectively comprise a support, a guide rail, a sliding block, a chassis, a tray and a second air cylinder, the guide rail is fixed on the support, the sliding block in sliding connection is arranged on the guide rail, and the chassis is fixed at the upper part of the sliding block; the second cylinder is arranged between the two guide rails, the piston end of the second cylinder is fixedly connected with the bottom surface of the chassis, and the tray is arranged on the chassis.
The high-frequency press comprises a support, a platen, a high-frequency support, a high-frequency induction heating machine and a servo electric cylinder press assembly; the bedplate and the high-frequency support are adjacently fixed on the support, a servo electric cylinder press assembly is fixed on the bedplate,
the high-frequency induction heating machine is fixed on the high-frequency bracket; the servo electric cylinder press assembly comprises a press frame, a press head fixed in the press frame and a servo electric cylinder fixed below the press frame, wherein a push rod in a cylinder body of the servo electric cylinder pushes the press head to move up and down; one end of the push rod, which is close to the pressure head, is provided with a connecting plate, a pressure sensor is arranged on the connecting plate, one side of the connecting plate is connected with one end of a displacement ruler, and the other end of the displacement ruler is fixed on a cylinder body of the servo electric cylinder.
The press frame is of a three-beam four-column structure and comprises an upper beam, a lower beam, a sliding beam and an upright post, wherein the upright post is fixed on the upper beam and the lower beam through fixing nuts and locking nuts, and the sliding beam is fixed on the upright post through a graphite copper sleeve and can integrally move up and down in the upper beam and the lower beam; and the slide beam and the upper beam are respectively fixed with a base plate, and a pressure head sleeve and a pressure head are sequentially fixed on the base plate.
The servo electric cylinder comprises a cylinder body, a servo motor is arranged at one end of the cylinder body, a push rod which moves linearly is arranged inside the other end of the cylinder body, and the push rod is connected with the sliding beam through a sliding beam transition sleeve.
The utility model has the beneficial effects that: the automatic feeding and discharging production line of the high-frequency press can feed and discharge materials only by one person and can simultaneously operate a plurality of high-frequency presses, so that the production efficiency is greatly improved, and the production cost of manufacturers is greatly reduced.
Drawings
Fig. 1 is a schematic structural view of the present invention.
Fig. 2 is a schematic view of the gripper assembly of the present invention.
Fig. 3 is a schematic view of the feed assembly of the present invention.
FIG. 4 is a schematic structural view of the discharge assembly of the present invention.
Fig. 5 is a schematic structural diagram of the servo cylinder press assembly of the present invention.
Fig. 6 is a schematic diagram of the structure of the servo electric cylinder, the sensor and the displacement ruler of the utility model.
Fig. 7 is a schematic view of the structure of the high-frequency press of the present invention.
Fig. 8 is a top view of fig. 1.
Wherein, the device comprises 11-a support, 12-a platen, 13-a servo electric cylinder press component, 14-a high-frequency support, 15-a high-frequency induction heater, 16-a shell, 21 and a servo electric cylinder; 22-fixing nuts, 23-electric cylinder connecting plates and 24-lower beams; 25-locking nut, 26-graphite copper sleeve, 27-sliding beam, 28-sliding beam transition sleeve, 29-backing plate, 210-upright post, 211-pressing head sleeve, 212-pressing head, 213-workpiece, 214-upper beam, 31-cylinder body, 32-servo motor, 33-displacement ruler, 34-pressure sensor, 35-connecting plate, 4-gripper assembly, 5-feeding assembly, 6-discharging assembly, 7-high-frequency press, 41-four-axis robot, 42-connecting plate, 43-gripper, 44-first air cylinder, 51-bracket, 52-guide rail, 53-sliding block, 54-chassis, 55-tray, 56-raw material, 57-second air cylinder and 58-product material.
Detailed Description
The present invention will be described in further detail with reference to the accompanying drawings and specific embodiments.
It should be noted that the following detailed description is exemplary and is intended to provide further explanation of the disclosure as claimed. Unless defined otherwise, all technical and scientific terms used herein have the same technical meaning as commonly understood by one of ordinary skill in the art to which this application belongs.
As shown in fig. 1, the automatic loading and unloading production line for the high-frequency press comprises at least two high-frequency presses, a gripper assembly 4, a feeding assembly 5 and a discharging assembly 6; the high-frequency press, the feeding assembly and the discharging assembly are sequentially arranged around the gripper assembly 4, the gripper assembly is used for grabbing unsintered raw materials on the feeding assembly and placing the raw materials into the high-frequency press middle machines for sintering, and grabbing the gripper assembly after sintering and placing the gripper assembly into the discharging assembly.
As shown in fig. 2, the gripper assembly 4 includes a four-axis robot 41, a connecting plate 42, a gripper 43 and a first cylinder 44; the connecting plate 42 is L-shaped, the four-axis robot 41 is fixed on the ground, the connecting plate 42 is an L-shaped connecting plate, the L-shaped connecting plate comprises a transverse flat plate and a vertical flat plate which are mutually vertically fixed together, the vertical flat plate is fixedly connected with the tail end of the four-axis robot 41, a first air cylinder 44 is fixed below the transverse flat plate, the gripper 43 is fixed at the piston end of the first air cylinder, and the first air cylinder is used for controlling the expansion and contraction of the gripper.
As shown in fig. 3 and 4, each of the feeding assembly and the discharging assembly respectively comprises a bracket 51, a guide rail 52, a slider 53, a chassis 54, a tray 55 and a second cylinder 57, the guide rail 52 is fixed on the bracket 51, the slider 53 connected in a sliding manner is arranged on the guide rail 52, and the chassis 54 is fixed on the upper portion of the slider 53; the second cylinder 57 is arranged between the two guide rails, the piston end of the second cylinder 57 is fixedly connected with the bottom surface of the chassis, and the tray is arranged on the chassis. The support 51 is fixed on the ground of a factory, the guide rail 52 is fixed on the support 51, the slide block 53 is installed on the guide rail 52 and can move back and forth, the chassis 54 is fixed on the slide block 53 which can move back and forth and on the second cylinder 57 which can move back and forth, the tray 55 is placed on the chassis 54, raw materials 56 which need to be sintered are manually placed on the tray 55 of the feeding assembly according to the interval sequence, the gripper assembly can gradually grip the unsintered raw materials on the feeding assembly and place the raw materials on each high-frequency press for sintering, and after the raw materials are sintered in the high-frequency presses, the gripper assembly places the product materials 58 on the tray 55 according to the interval sequence.
As shown in fig. 7, the high-frequency press includes a support 11, a platen 12, a high-frequency support 14, a high-frequency induction heater 15, and the above-mentioned servo electric cylinder press assembly 13; the bedplate 12 and the high-frequency support 14 are adjacently fixed on the support 11, a servo electric cylinder press assembly is fixed on the bedplate 12, and the high-frequency induction heater 15 is fixed on the high-frequency support 14; the servo electric cylinder press assembly comprises a press frame, a press head fixed in the press frame and a servo electric cylinder fixed below the press frame, wherein a push rod in a cylinder body of the servo electric cylinder pushes the press head to move up and down; one end of the push rod, which is close to the pressure head, is provided with a connecting plate 35, a pressure sensor 34 is arranged on the connecting plate 35, one side of the connecting plate is connected with one end of a displacement ruler, and the other end of the displacement ruler is fixed on a cylinder body of the servo electric cylinder.
The press frame is of a three-beam four-column structure and comprises an upper beam 214, a lower beam 24, a sliding beam 27 and an upright column 210, wherein the upright column 210 is fixed on the upper beam 214 and the lower beam 24 through a fixing nut 22 and a locking nut 25, the sliding beam 27 is fixed on the upright column 210 through a graphite copper sleeve 26 and can move up and down integrally in the upper beam 214 and the lower beam 24; the slide beam 27 and the upper beam 214 are respectively fixed with a backing plate 29, and a pressure head sleeve 211 and a pressure head 212 are sequentially fixed on the backing plate 29.
The servo electric cylinder comprises a cylinder body 31, one end of the cylinder body 31 is provided with a servo motor 32, the other end of the cylinder body 31 is internally provided with a push rod which moves linearly, and the push rod is connected with the sliding beam 27 through a sliding beam transition sleeve 28.
As shown in fig. 5, the servo electric cylinder 21 is fixed on the lower beam 24 through an electric cylinder connecting plate 23, four vertical columns 210 are fixed through fixing nuts 22 and locked through locking nuts 25 and then fixed on the upper beam 214 and the lower beam 24, the slide beam 27 is fixed on the vertical columns 210 through four graphite copper sleeves 26 and can integrally move up and down, the servo electric cylinder 21 is connected with the slide beam 27 through a slide beam transition sleeve 28, the backing plate 29 is respectively fixed with the slide beam 27 and the upper beam 214 through screws, the pressure head sleeve 211 is respectively fixed on the backing plate 29 of the slide beam 27 and the backing plate 29 of the upper beam 214 through screws, the pressure head 212 is respectively fixed on the pressure head sleeve 211 of the slide beam 27 and the pressure head sleeve 211 of the upper beam 214 through screws, and a workpiece 213 to be pressed is manually placed on the pressure head 212 of the slide beam 27 for pressing and sintering.
As shown in fig. 6, the servo motor 32 is fixed on the cylinder 31, the displacement ruler 33 is fixed on the cylinder 31, the connecting plate 35 is fixed on the upper edge of the extending end of the push rod in the cylinder 31, the displacement ruler 33 and the pressure sensor 34 are connected together through the connecting plate 35, the displacement ruler 33 and the pressure sensor 34 move upwards together with the connecting plate 35 when the servo motor 32 rotates forwards, the displacement ruler 33 and the pressure sensor 34 move downwards together with the connecting plate 35 when the servo motor 32 rotates backwards, the displacement ruler 33 detects the distance of the upward movement of the servo electric cylinder 21, and the pressure sensor 34 detects the pressure of the servo electric cylinder 21.
The automatic feeding and discharging production line of the high-frequency press can feed and discharge materials only by one person and can simultaneously operate a plurality of high-frequency presses, so that the production efficiency is greatly improved, and the production cost of manufacturers is greatly reduced. The servo electric cylinder high-frequency press can accurately control the pressure and the pressing height, so that the qualification rate of the wire-drawing die product is greatly improved, and the production cost of manufacturers is greatly reduced.
The above description is only a preferred embodiment of the present application and is not intended to limit the present application, and various modifications and changes may be made by those skilled in the art. Any modification, equivalent replacement, improvement and the like made within the spirit and principle of the present application shall be included in the protection scope of the present application.
Although the embodiments of the present invention have been described with reference to the accompanying drawings, it is not intended to limit the scope of the present invention, and it should be understood by those skilled in the art that various modifications and variations can be made without inventive efforts by those skilled in the art based on the technical solution of the present invention.
Claims (6)
1. The utility model provides a production line is gone up to automatic unloading of high frequency press, includes two at least high frequency presses, its characterized in that: the device also comprises a gripper assembly, a feeding assembly and a discharging assembly; the high-frequency press, the feeding assembly and the discharging assembly are sequentially arranged around the gripper assembly, the gripper assembly is used for grabbing unsintered raw materials on the feeding assembly and placing the raw materials into the high-frequency press middle machines for sintering, and grabbing the gripper assembly after sintering and placing the gripper assembly into the discharging assembly.
2. The automatic loading and unloading production line of the high-frequency press as claimed in claim 1, wherein: the gripper assembly comprises a four-axis robot, a connecting plate, a gripper and a first cylinder; the four-axis robot comprises a connecting plate, a four-axis robot and a hand grip, wherein the connecting plate is L-shaped, the four-axis robot is fixed on the ground, the connecting plate is an L-shaped connecting plate, the L-shaped connecting plate comprises a transverse flat plate and a vertical flat plate which are mutually vertically fixed together, the vertical flat plate is fixedly connected with the tail end of the four-axis robot, a first air cylinder is fixed below the transverse flat plate, the hand grip is fixed at the piston end of the first air cylinder, and the first air cylinder is used for controlling the expansion and contraction of the hand grip.
3. The automatic loading and unloading production line of the high-frequency press as claimed in claim 1, wherein: the feeding assembly and the discharging assembly respectively comprise a support, a guide rail, a sliding block, a chassis, a tray and a second air cylinder, the guide rail is fixed on the support, the sliding block in sliding connection is arranged on the guide rail, and the chassis is fixed at the upper part of the sliding block; the second cylinder is arranged between the two guide rails, the piston end of the second cylinder is fixedly connected with the bottom surface of the chassis, and the tray is arranged on the chassis.
4. The automatic loading and unloading production line of the high-frequency press as claimed in claim 1, wherein: the high-frequency press comprises a support (11), a platen (12), a high-frequency support (14), a high-frequency induction heater (15) and a servo electric cylinder press assembly; the bedplate (12) and the high-frequency support (14) are adjacently fixed on the support (11), a servo electric cylinder press assembly is fixed on the bedplate (12),
the high-frequency induction heater (15) is fixed on the high-frequency support (14); the servo electric cylinder press assembly comprises a press frame, a press head fixed in the press frame and a servo electric cylinder fixed below the press frame, wherein a push rod in a cylinder body of the servo electric cylinder pushes the press head to move up and down; one end of the push rod, which is close to the pressure head, is provided with a connecting plate (35), a pressure sensor (34) is arranged on the connecting plate (35), one side of the connecting plate is connected with one end of a displacement ruler, and the other end of the displacement ruler is fixed on a cylinder body of the servo electric cylinder.
5. The automatic loading and unloading production line of the high-frequency press as claimed in claim 4, wherein: the press frame is of a three-beam four-column structure and comprises an upper beam (214), a lower beam (24), a sliding beam (27) and upright columns (210), wherein the upright columns (210) are fixed on the upper beam (214) and the lower beam (24) through fixing nuts (22) and locking nuts (25), and the sliding beam (27) is fixed on the upright columns (210) through graphite copper sleeves (26) and can integrally move up and down in the upper beam (214) and the lower beam (24); the slide beam (27) and the upper beam (214) are respectively fixed with a backing plate (29), and a pressure head sleeve (211) and a pressure head (212) are sequentially fixed on the backing plate (29).
6. The automatic loading and unloading production line of the high-frequency press as claimed in claim 5, wherein: the servo electric cylinder comprises a cylinder body (31), a servo motor (32) is arranged at one end of the cylinder body (31), a push rod which moves linearly is arranged inside the other end of the cylinder body, and the push rod is connected with a sliding beam (27) through a sliding beam transition sleeve (28).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202121469263.9U CN215469348U (en) | 2021-06-30 | 2021-06-30 | Automatic feeding and discharging production line of high-frequency press |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202121469263.9U CN215469348U (en) | 2021-06-30 | 2021-06-30 | Automatic feeding and discharging production line of high-frequency press |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN215469348U true CN215469348U (en) | 2022-01-11 |
Family
ID=79723427
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202121469263.9U Expired - Fee Related CN215469348U (en) | 2021-06-30 | 2021-06-30 | Automatic feeding and discharging production line of high-frequency press |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN215469348U (en) |
-
2021
- 2021-06-30 CN CN202121469263.9U patent/CN215469348U/en not_active Expired - Fee Related
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| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20220111 |