CN215468662U - High-precision full-automatic tin ball welding equipment - Google Patents

Abstract

The utility model relates to the technical field of automation equipment, and particularly discloses high-precision full-automatic tin ball welding equipment which comprises a rack, wherein a first clamp conveying mechanism and a second clamp conveying mechanism are respectively arranged on two sides of the rack, and a height measuring mechanism, a camera photographing mechanism, a tin ball welding mechanism and a clamp pulling-out mechanism are arranged between the first clamp conveying mechanism and the second clamp conveying mechanism; the height measuring mechanism, the camera photographing mechanism, the solder ball welding mechanism and the clamp pulling-out mechanism are sequentially arranged along the conveying direction of the first clamp conveying mechanism and the second clamp conveying mechanism; the utility model can reduce the investment of equipment cost, realize the automatic welding effect, improve the production operation precision and ensure the product quality.

Description

High-precision full-automatic tin ball welding equipment

Technical Field

The utility model relates to the technical field of automation equipment, in particular to high-precision full-automatic tin ball welding equipment.

Background

The battery has the characteristics of high energy density, convenience in use and the like, and is widely applied to the aspects of numerous electronic devices, new energy vehicles and the like.

In the production operation process of battery, often need to carry out welding operation to the battery, after through artifical material loading location in the current trade, again carry out welding operation to the battery, because artifical material loading location required time is short, and battery welding operation required time is longer, therefore, in order to avoid the waste of manpower resources, can set up a plurality of welding mechanism simultaneous working, this input that nevertheless has increased equipment cost and the occupation space of production water line has increased undoubtedly, simultaneously because there is great unstable factor in artifical material loading location, if the simple operation of repeatability arouses mental tired easily, lead to the material loading location to have great error, influence the quality of product.

SUMMERY OF THE UTILITY MODEL

Aiming at the problems that the equipment investment is high and the product quality cannot be guaranteed due to manual feeding and positioning, the utility model provides the high-precision full-automatic tin ball welding equipment which can reduce the equipment cost investment, realize the automatic welding effect, improve the production operation precision and ensure the product quality.

In order to solve the technical problems, the utility model provides the following specific scheme:

a high-precision full-automatic tin ball welding device comprises a rack, wherein a first clamp conveying mechanism and a second clamp conveying mechanism are respectively arranged on two sides of the rack, and a height measuring mechanism, a camera photographing mechanism, a tin ball welding mechanism and a clamp pulling-out mechanism are arranged between the first clamp conveying mechanism and the second clamp conveying mechanism;

the height measuring mechanism, the camera photographing mechanism, the solder ball welding mechanism and the clamp pulling-out mechanism are sequentially arranged along the conveying direction of the first clamp conveying mechanism and the second clamp conveying mechanism.

Optionally, the first fixture conveying mechanism includes a first fixture conveying module and a first fixture position adjusting module arranged on the first fixture conveying module, the first fixture conveying module conveys the first fixture to a set position, and the first fixture position adjusting module adjusts the position of the first fixture, so as to perform height measurement, camera photographing detection and welding;

the second clamp conveying mechanism comprises a second clamp conveying module and a second clamp position adjusting module arranged on the second clamp conveying module, the second clamp is conveyed to a set position through the second clamp conveying module, and the position of the second clamp is adjusted through the second clamp position adjusting module, so that height measurement, camera photographing detection and welding are facilitated.

Optionally, a first fixture positioning platform is arranged on the first fixture position adjusting module, a first fixture X-direction positioning unit and a first fixture Y-direction positioning unit are respectively arranged in the X direction and the Y direction of the first fixture positioning platform, and the X direction and the Y direction of the first fixture are respectively positioned by the first fixture X-direction positioning unit and the first fixture Y-direction positioning unit, so that the operation accuracy is improved;

the second fixture positioning platform is arranged on the second fixture position adjusting module, a second fixture X-direction positioning unit and a second fixture Y-direction positioning unit are respectively arranged in the X direction and the Y direction of the second fixture positioning platform, and the X direction and the Y direction of the second fixture are respectively positioned through the second fixture X-direction positioning unit and the second fixture Y-direction positioning unit, so that the operation precision is improved.

Optionally, the first clamp positioning platform is further provided with a first pressing claw unit;

the second clamp positioning platform is further provided with a second pressing claw unit, the first clamp after positioning is pressed down by the first pressing claw unit, the second pressing claw unit presses down the second clamp after positioning, the first clamp and the second clamp are prevented from displacing in follow-up operation, and operation accuracy is effectively improved.

Optionally, the first fixture conveying module is a first fixture X-direction module, the first fixture position adjusting module is a first fixture Y-direction module, the first fixture conveying in the X direction is completed through the first fixture X-direction module, the first fixture is subjected to Y-direction position adjustment through the first fixture Y-direction module, and the second fixture Y-direction module is subjected to avoidance;

the second fixture conveying module is a second fixture X-direction module, the second fixture position adjusting module is a second fixture Y-direction module, the second fixture is conveyed in the X direction through the second fixture X-direction module, the second fixture is subjected to Y-direction position adjustment through the second fixture Y-direction module, and the first fixture Y-direction module is kept away.

Optionally, the camera photographing mechanism comprises a camera photographing mounting frame, a photographing position adjusting module is arranged on the camera photographing mounting frame, a camera and a light source are arranged on the photographing position adjusting module, the position of the camera and the position of the light source are adjusted through the photographing position adjusting module, so that photographing requirements of different products are met, and information of the products in the X direction and the Y direction is obtained through mutual matching of the camera and the light source.

Optionally, the solder ball welding mechanism includes a solder ball mounting frame, a solder ball position adjusting module is arranged on the solder ball mounting frame, a solder ball welding head is arranged on the solder ball position adjusting module, the solder ball position adjusting module adjusts the position of the solder ball welding head through the information of the X direction and the Y direction of the product provided by the camera shooting mechanism and the information of the Z direction of the product obtained by the height measuring mechanism, so as to ensure the accuracy of welding.

Optionally, anchor clamps dial-out mechanism includes that anchor clamps dial-out module, be provided with the installation arm on the anchor clamps dial-out module, install the lift cylinder on the installation arm, the lift cylinder is connected with dials out the piece, dials out the piece and dial out the effect of module and lift cylinder at anchor clamps, remove to set for the position and stir the anchor clamps, realize automatic unloading effect.

Compared with the prior art, the utility model has the beneficial effects that: the high-precision full-automatic tin ball welding equipment provided by the utility model can reduce the investment of equipment cost, realize an automatic welding effect, improve the production operation precision and ensure the quality of products.

Drawings

Fig. 1 is a schematic diagram of an overall structure of a high-precision fully automatic solder ball apparatus according to an embodiment of the present invention.

Fig. 2 is a schematic structural diagram of a first clamp conveying mechanism provided in an embodiment of the present invention.

Fig. 3 is a schematic structural view of a second jig conveying mechanism provided in an embodiment of the present invention.

Fig. 4 is a schematic structural diagram of a height measuring mechanism provided in the embodiment of the present invention.

Fig. 5 is a schematic structural diagram of a camera photographing mechanism provided in the embodiment of the present invention.

Fig. 6 is a schematic structural diagram of a solder ball bonding mechanism according to an embodiment of the present invention.

Fig. 7 is a schematic structural diagram of a jig pull-out mechanism provided in the embodiment of the present invention.

Wherein, 1 is a frame; 2 is a first clamp conveying mechanism; 21 is a first clamp transfer module; 22 is a first clamp position adjustment module; 23 is a first clamp X-direction positioning unit; 24 is a first clamp Y-direction positioning unit; 25 is a first pressing claw unit; 3 is a second clamp conveying mechanism; 31 is a second jig transfer module; 32 is a second clamp position adjustment module; 33 is a second jig X-direction positioning unit; a second jig Y-direction positioning unit 34; 35 is a second presser finger unit; 4 is a height measuring mechanism; 5 is a camera shooting mechanism; 51, a camera photographing mounting frame; 52 is a photographing position adjusting module; 53 is a camera; 54 is a light source; 6 is a tin ball welding mechanism; 61 is a solder ball mounting rack; 62 is a solder ball position adjusting module; 63 is a solder ball bonding head; 7 is a clamp pulling-out mechanism; 71 is a clamp pull-out module; 72 is a mounting arm; 73 is a lifting cylinder; and 74 is a dial-out block.

Detailed Description

In order to explain the technical solution of the present invention in detail, the technical solution of the embodiment of the present invention will be clearly and completely described below with reference to the accompanying drawings of the embodiment of the present invention. It is to be understood that the embodiments described are only a few embodiments of the present invention, and not all embodiments. All other embodiments, which can be derived by a person skilled in the art from the described embodiments of the utility model without any inventive step, are within the scope of protection of the utility model.

Unless defined otherwise, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this invention belongs. The terminology used herein is for the purpose of describing particular embodiments only and is not intended to be limiting of the utility model. As used herein, the term "and/or" includes any and all combinations of one or more of the associated listed items.

For example, a high-precision full-automatic tin ball welding device comprises a rack, wherein a first clamp conveying mechanism and a second clamp conveying mechanism are respectively arranged on two sides of the rack, and a height measuring mechanism, a camera photographing mechanism, a tin ball welding mechanism and a clamp pulling-out mechanism are arranged between the first clamp conveying mechanism and the second clamp conveying mechanism; the height measuring mechanism, the camera photographing mechanism, the solder ball welding mechanism and the clamp pulling-out mechanism are sequentially arranged along the conveying direction of the first clamp conveying mechanism and the second clamp conveying mechanism.

The high-precision full-automatic tin ball welding equipment provided by the embodiment can reduce the investment of equipment cost, realize the automatic welding effect, improve the production operation precision and ensure the quality of products.

As shown in figures 1-4, a high-precision full-automatic tin ball welding device comprises a frame 1, wherein the frame is used for installing and fixing other mechanisms so as to facilitate carrying and using of the whole device, a first clamp conveying mechanism 2 and a second clamp conveying mechanism 3 are respectively arranged on two sides of the frame, the first clamp conveying mechanism and the second clamp conveying mechanism are symmetrically arranged, the first clamp conveying mechanism is used for conveying a first clamp, the second clamp conveying mechanism is used for conveying a second clamp, a height measuring mechanism 4, a camera photographing mechanism 5, a tin ball welding mechanism 6 and a clamp pulling-out mechanism 7 are arranged between the first clamp conveying mechanism and the second clamp conveying mechanism, the height measuring mechanism is used for measuring the height of the welding position of a product on the first clamp and the second clamp, namely Z-direction information, and the camera photographing mechanism is used for acquiring the photographing position of the first clamp, The X direction and the Y direction information of the product welding position on the second clamp, the tin ball welding mechanism adjusts the tin ball welding mechanism according to the Z direction information of the product welding position provided by the height measuring mechanism and the X direction and the Y direction information of the product welding position provided by the camera shooting mechanism so as to ensure the welding precision, and the clamp pulling-out mechanism is used for pulling out the first clamp and the second clamp after the product welding operation on the first clamp and the second clamp is completed, so that the automatic blanking effect is realized.

Wherein, height finding mechanism, camera mechanism of shooing, tin ball bonding mechanism and anchor clamps dial-out mechanism set gradually along first anchor clamps transport mechanism, second anchor clamps transport mechanism's direction of delivery.

In the specific application process, firstly, a first clamp is conveyed by a first clamp conveying mechanism, after product welding position information is obtained by a height measuring mechanism and a camera photographing mechanism, a tin ball welding mechanism adjusts the position of the tin ball welding mechanism to weld a product, and after welding is finished, the first clamp is pulled out by a clamp pulling-out mechanism; meanwhile, the second clamp conveying mechanism conveys the second clamp, and after product welding position information is obtained through the height measuring mechanism and the camera photographing mechanism, the tin ball welding mechanism adjusts the position of the tin ball welding mechanism to weld a product, and after welding is finished, the second clamp is pulled out through the clamp pulling-out mechanism.

In some embodiments, as shown in fig. 2, the first clamp conveying mechanism 2 includes a first clamp conveying module 21 and a first clamp position adjusting module 22 disposed on the first clamp conveying module, the first clamp is conveyed to a set position by the first clamp conveying module, and the position of the first clamp is adjusted by the first clamp position adjusting module, so as to perform height measurement, camera photographing detection and welding.

As shown in fig. 3, the second fixture conveying mechanism 3 includes a second fixture conveying module 31 and a second fixture position adjusting module 32 disposed on the second fixture conveying module, the second fixture conveying module conveys the second fixture to a set position, and the second fixture position adjusting module adjusts the position of the second fixture, so as to measure the height, detect the camera by taking a picture and weld the second fixture.

Because the height measuring mechanism, the camera photographing mechanism, the solder ball welding mechanism and the fixture pull-out mechanism are arranged between the first fixture conveying mechanism and the second fixture conveying mechanism, the height measuring mechanism, the camera photographing mechanism, the solder ball welding mechanism and the fixture pull-out mechanism can only work one by one for the first fixture on the first fixture conveying mechanism and the second fixture on the second fixture conveying mechanism. In the initial operation stage, the first clamp position adjusting module adjusts the position of the first clamp to be positioned at the lower end of the height measuring mechanism, the height measuring mechanism measures the height of the first clamp, the first clamp conveying module conveys the first clamp to the lower ends of the camera photographing mechanism, the solder ball welding mechanism and the clamp pulling-out mechanism, the first clamp is operated by each mechanism, after the clamp pulling-out mechanism pulls out the first clamp for blanking, the first clamp position adjusting module adjusts the position of the first clamp, the lower end positions of the height measuring mechanism, the camera photographing mechanism, the solder ball welding mechanism and the clamp pulling-out mechanism are avoided, namely the first clamp position adjusting module moves in the direction far away from the second clamp position adjusting module, when the first clamp position adjusting module returns to the initial conveying position under the action of the first clamp conveying module, the second clamp position adjusting module is positioned at the lower end of the solder ball welding mechanism for welding, therefore, the first clamp position adjustment module needs to avoid the second clamp position adjustment module.

In some embodiments, the first fixture position adjusting module 22 is provided with a first fixture positioning platform, the first fixture X-direction positioning unit 23 and the first fixture Y-direction positioning unit 24 are respectively arranged in the X direction and the Y direction of the first fixture positioning platform, and the X direction and the Y direction of the first fixture are respectively positioned by the first fixture X-direction positioning unit and the first fixture Y-direction positioning unit, so that the precision of the operation is improved.

The second fixture positioning platform is arranged on the second fixture position adjusting module 32, the second fixture X-direction positioning unit 33 and the second fixture Y-direction positioning unit 34 are respectively arranged in the X direction and the Y direction of the second fixture positioning platform, and the X direction and the Y direction of the second fixture are respectively positioned through the second fixture X-direction positioning unit and the second fixture Y-direction positioning unit, so that the operation accuracy is improved.

In order to avoid the displacement of the first clamp and the second clamp in the subsequent operation and effectively improve the operation precision, a first pressing claw unit 25 is arranged on the first clamp positioning platform; the second clamp positioning platform is further provided with a second pressing claw unit 35, after the first clamp X-direction positioning unit and the first clamp Y-direction positioning unit complete positioning of the first clamp, the first clamp after positioning is pressed down by the first pressing claw unit, and after the second clamp X-direction positioning unit and the second clamp Y-direction positioning unit complete positioning of the second clamp, the second pressing claw unit presses down the second clamp after positioning.

In some embodiments, the first fixture conveying module 21 is a first fixture X-direction module, the first fixture position adjusting module 22 is a first fixture Y-direction module, the first fixture X-direction module is used to convey the first fixture in the X direction, the first fixture Y-direction module is used to adjust the position of the first fixture in the Y direction, and the second fixture Y-direction module is used to avoid the position.

The second fixture conveying module 31 is a second fixture X-direction module, the second fixture position adjusting module 32 is a second fixture Y-direction module, the second fixture X-direction module is used for conveying the second fixture in the X direction, the second fixture Y-direction module is used for carrying out Y-direction position adjustment on the second fixture, and the first fixture Y-direction module is used for avoiding positions.

In some embodiments, as shown in fig. 5, the camera photographing mechanism 5 includes a camera photographing mounting frame 51, a photographing position adjusting module 52 is disposed on the camera photographing mounting frame, a camera 53 and a light source 54 are disposed on the photographing position adjusting module, positions of the camera and the light source are adjusted by the photographing position adjusting module to adapt to photographing requirements of different products, and information in an X direction and a Y direction of the product is obtained by mutual cooperation of the camera and the light source.

As shown in fig. 6, the solder ball welding mechanism 6 includes a solder ball mounting frame 61, a solder ball position adjustment module 62 is disposed on the solder ball mounting frame, a solder ball welding head 63 is disposed on the solder ball position adjustment module, the solder ball position adjustment module adjusts the position of the solder ball welding head by taking a picture of the X-direction and Y-direction information of the product provided by the camera mechanism and the Z-direction information of the product acquired by the height measuring mechanism, so as to ensure the accuracy of welding.

In some embodiments, as shown in fig. 7, the fixture pull-out mechanism 7 includes a fixture pull-out module 71, a mounting arm 72 is disposed on the fixture pull-out module, a lifting cylinder 73 is mounted on the mounting arm, the lifting cylinder is connected with a pull-out block 74, and the pull-out block moves to a set position to pull the fixture under the action of the fixture pull-out module and the lifting cylinder, so as to realize an automatic blanking effect.

All be provided with on first anchor clamps and the second anchor clamps with dial out the locating hole that the piece corresponds, dial out the piece and dial out the module and lift the cylinder effect down at anchor clamps, remove to the locating hole position to with the locating hole block, dial out the back with first anchor clamps, second anchor clamps under the effect that the module was dialled out to anchor clamps, resume the normal position under the effect that the module was dialled out to lift cylinder and anchor clamps, in order to carry out next operation.

The high-precision full-automatic tin ball welding equipment provided by the utility model can reduce the investment of equipment cost, realize an automatic welding effect, improve the production operation precision and ensure the quality of products.

It is understood that different embodiments among the components in the above embodiments can be combined and implemented, and the embodiments are only for illustrating the implementation of specific structures and are not limited to the implementation of the embodiments.

The embodiments of the present invention have been described in detail with reference to the drawings, but the present invention is not limited to the above embodiments, and various changes can be made within the knowledge of those skilled in the art without departing from the gist of the present invention.

Claims (8)

1. A high-precision full-automatic tin ball welding device is characterized by comprising a rack (1), wherein a first clamp conveying mechanism (2) and a second clamp conveying mechanism (3) are respectively arranged on two sides of the rack (1), and a height measuring mechanism (4), a camera photographing mechanism (5), a tin ball welding mechanism (6) and a clamp pulling-out mechanism (7) are arranged between the first clamp conveying mechanism (2) and the second clamp conveying mechanism (3);

the height measuring mechanism (4), the camera photographing mechanism (5), the solder ball welding mechanism (6) and the clamp pulling-out mechanism (7) are sequentially arranged along the conveying directions of the first clamp conveying mechanism (2) and the second clamp conveying mechanism (3).

2. The high precision fully automatic solder ball apparatus according to claim 1, wherein said first jig transfer mechanism (2) comprises a first jig transfer module (21) and a first jig position adjusting module (22) provided on the first jig transfer module (21);

the second clamp conveying mechanism (3) comprises a second clamp conveying module (31) and a second clamp position adjusting module (32) arranged on the second clamp conveying module (31).

3. The high-precision full-automatic solder ball bonding apparatus according to claim 2, wherein said first jig position adjusting module (22) is provided with a first jig positioning platform, and said first jig positioning platform is provided with a first jig X-direction positioning unit (23) and a first jig Y-direction positioning unit (24) in the X-direction and the Y-direction, respectively;

and a second clamp positioning platform is arranged on the second clamp position adjusting module (32), and a second clamp X-direction positioning unit (33) and a second clamp Y-direction positioning unit (34) are respectively arranged in the X direction and the Y direction of the second clamp positioning platform.

4. The high precision fully automatic solder ball bonding apparatus of claim 3 wherein said first fixture positioning platform is further provided with a first pressing claw unit (25);

and a second pressing claw unit (35) is also arranged on the second clamp positioning platform.

5. The high precision fully automatic solder ball bonding apparatus according to claim 3, wherein said first jig transfer module (21) is a first jig X-direction module, and said first jig position adjustment module (22) is a first jig Y-direction module;

the second clamp conveying module (31) is a second clamp X-direction module, and the second clamp position adjusting module (32) is a second clamp Y-direction module.

6. The high-precision full-automatic solder ball bonding device according to claim 1, wherein the camera photographing mechanism (5) comprises a camera photographing mounting frame (51), a photographing position adjusting module (52) is disposed on the camera photographing mounting frame (51), and a camera (53) and a light source (54) are disposed on the photographing position adjusting module (52).

7. The high precision fully automatic solder ball apparatus according to claim 1, wherein the solder ball mechanism (6) comprises a solder ball mounting frame (61), a solder ball position adjustment module (62) is disposed on the solder ball mounting frame (61), and a solder ball bonding head (63) is disposed on the solder ball position adjustment module (62).

8. The high-precision full-automatic solder ball bonding apparatus according to claim 1, wherein said jig pulling-out mechanism (7) comprises a jig pulling-out module (71), said jig pulling-out module (71) is provided with a mounting arm (72), said mounting arm (72) is provided with a lifting cylinder (73), and said lifting cylinder (73) is connected with a pulling-out block (74).

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