CN215467349U - Full-automatic intelligent end plate stamping system - Google Patents

Full-automatic intelligent end plate stamping system Download PDF

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Publication number
CN215467349U
CN215467349U CN202121713520.9U CN202121713520U CN215467349U CN 215467349 U CN215467349 U CN 215467349U CN 202121713520 U CN202121713520 U CN 202121713520U CN 215467349 U CN215467349 U CN 215467349U
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China
Prior art keywords
end plate
lower bottom
punching
bottom die
feeding
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CN202121713520.9U
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Chinese (zh)
Inventor
樊金标
卢文德
郭华
刘烨
赵成军
周荣
胡泳涛
张燕航
文春鱼
杨向东
尹定红
陈作杰
王全明
张璞
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Guangdong Yima Group Co ltd
Zhongshan Stainless Steel Technology Co ltd
Zhongshan Liuliuliu Intelligent Equipment Co ltd
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Guangdong Yima Group Co ltd
Zhongshan Stainless Steel Technology Co ltd
Zhongshan Liuliuliu Intelligent Equipment Co ltd
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Application filed by Guangdong Yima Group Co ltd, Zhongshan Stainless Steel Technology Co ltd, Zhongshan Liuliuliu Intelligent Equipment Co ltd filed Critical Guangdong Yima Group Co ltd
Priority to CN202121713520.9U priority Critical patent/CN215467349U/en
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Abstract

The utility model relates to a full-automatic intelligent end plate stamping system, which comprises a master control mechanism, a stamping mechanism, an end plate feeding mechanism and an end plate discharging mechanism, wherein the master control mechanism is connected with the stamping mechanism through a main control mechanism; the punching mechanism comprises a rack and a punching table, wherein a lower bottom die is arranged on the punching table, a plurality of punched holes are formed in the lower bottom die, a punch head is arranged on the rack, an upper punch pin die is arranged on the punch head, a plurality of punching needle heads are arranged on the upper punch pin die, and the lower bottom die is of a hollow structure with an inner ring; and a flat table is arranged at the inner ring below the lower bottom die and can be controllably lifted up or lowered down or rotated. The full-automatic punching machine realizes the full-automatic processes of feeding, punching and discharging of the end plate, has high speed and high efficiency, rotates and aligns, the positioning device accurately identifies and aligns, and the full-automatic punching is realized by matching with the punching mechanism, so that the full-automatic punching machine does not need manpower, and is time-saving and labor-saving.

Description

Full-automatic intelligent end plate stamping system
[ technical field ] A method for producing a semiconductor device
The utility model relates to the technical field of steel structural member production and manufacturing, in particular to a full-automatic intelligent end plate stamping system.
[ background of the utility model ]
With the high-speed development of economy in China, the foundation engineering of the construction industry meets unprecedented development opportunities, and the market of the foundation engineering is very wide. Particularly, after the pretensioned prestressed concrete pipe pile is popularized and used as a load-bearing foundation of a building in recent years, the market demand of a flange end plate (hereinafter referred to as an end plate) for the pipe pile is more vigorous year by year and huge.
The end plate processing mainly comprises 7 main processes of sawing, welding, leveling, turning, drilling and tapping, stamping and collecting, wherein the end plate product is uniformly and densely distributed with a tooth hole and a counter bore according to the process design requirements, the number of punching grooves is large, the workload of the stamping process is quite large, the current stamping process still adopts semi-automatic operation, the end plate is moved to the punching machine by manpower, then the punching switch is started, and after punching is finished, the end plate is moved to the punching machine by manpower for stacking, so that the labor intensity is very high, the speed is low, the efficiency is low, certain potential safety hazards exist in the punching process, when operators are tired or attention is not focused, personal injury is often caused by negligence, the applicant finds that the traditional production mode is not suitable for the streamlined, large-scale and large-scale production and processing at present, and the applicant provides a solution to the problem.
[ Utility model ] content
The utility model aims to overcome the defects of the prior art and provides a full-automatic intelligent end plate stamping system.
In order to solve the technical problems, the utility model adopts the following technical scheme:
a full-automatic intelligent end plate stamping system comprises a master control mechanism, a stamping mechanism, an end plate feeding mechanism and an end plate discharging mechanism, wherein the end plate feeding mechanism and the end plate discharging mechanism are respectively arranged at the front end and the rear end of the stamping mechanism; the punching mechanism comprises a rack, a punching table and a punching driving assembly, wherein the punching table is provided with a lower bottom die, the rack right above the lower bottom die is provided with a punch, the punch is provided with an upper punch die, the upper punch die is provided with a plurality of punching needles, the lower bottom die is provided with a plurality of punched holes corresponding to the punching needles, and the lower bottom die is of an inner ring hollow structure; a positioning device is arranged at the outer ring below the lower bottom die, at least one alignment hole is formed in the lower bottom die, the positioning device can ensure that the alignment hole in the lower bottom die is vertically aligned with a preset alignment groove in the end plate, and the alignment hole is fed back to the master control mechanism after being aligned; and a horizontal platform is arranged at the inner ring below the lower bottom die, can be controllably lifted or lowered, can be lifted upwards from the inner ring of the lower bottom die, and is higher than the lower bottom die in the horizontal height after being lifted, and is also controllably rotated to enable the end plate arranged above the horizontal platform to be horizontally arranged and enable the alignment hole on the lower bottom die to be vertically aligned with the alignment groove preset on the end plate.
In a further improvement, the positioning device comprises a correlation switch arranged at an outer ring below the lower bottom die, and light emitted by the correlation switch is aligned with a registration hole on the lower bottom die.
In a further improvement, the positioning device further comprises a positioning pin and a positioning pin driving device which are arranged on an outer ring below the lower bottom die, and the positioning pin driving device can drive the positioning pin to be inserted into the alignment hole in the lower bottom die and the alignment groove preset on the end plate from bottom to top.
In a further improvement scheme, the end plate feeding mechanism comprises a feeding roller way, the end plate discharging mechanism comprises a discharging roller way, and the feeding roller way and the discharging roller way are flush with the raised horizontal platform; the tail end and the punching press platform of feeding roll table are connected, and advancing controlling means around the feed end department at the feeding roll table is equipped with push rod and push rod, advancing controlling means around the push rod can order about the push rod and move ahead or retreat towards the punching press platform direction and reset and keep away from the punching press platform, and it is on the platform of punching press platform with the end plate propelling movement on the feeding roll table when advancing, and the end plate propelling movement that the punching press was accomplished on the ejection of compact roll table is put to this end plate.
In further improvement scheme the end plate feed mechanism is equipped with the roll table of stewing including the ground roll table that is used for accepting feeding or material loading at the tail end of ground roll table one side of roll table of stewing is equipped with the crane and orders about the lift controlling means that rises and falls of crane oscilaltion, the crane is behind down with the roll table parallel and level of stewing, after rising with the roll table parallel and level of feeding, the push rod can promote the end plate on the crane and get into to the roll table of feeding on.
In a further improvement scheme, four stamping guide columns are arranged between the stamping platform and the stamping head, and the stamping head can be driven by the stamping driving assembly to move up and down along the four stamping guide columns.
In a further improvement scheme, a lifting assembly which is fixedly connected with the horizontal platform and controls the vertical platform to lift is arranged below the stamping platform; and a rotating assembly for controlling the lifting assembly to rotate is arranged below the lifting assembly.
Compared with the prior art, the utility model has the beneficial effects that: designing an upper die and a lower die of a lower bottom die and an upper punch die, and carrying out upper and lower punching on a matched die; secondly, feeding automatically, finishing stamping, pushing discharging, and realizing full-automatic feeding and discharging from left to right; thirdly, rotating, righting and aligning, and automatically punching after entering an accurate position; fourthly, the horizontal platform rises to rotate and align, and after stamping is finished, the horizontal platform rises to support for pushing away and discharging, so that streamlined operation is realized; fifthly, the design of a plurality of punching needle heads of the upper punching needle die adopts a porous whole punching die, one-time punching is completed, and the punching times are reduced; compared with the traditional manual single-hole stamping and manual rotary stamping, the automatic punching machine has the advantages that the manual labor of operators is really liberated, the speed is high, the efficiency is high, the time and the labor are saved, and the real automatic production is realized.
The utility model is described in further detail below with reference to the following detailed description and accompanying drawings:
[ description of the drawings ]
FIG. 1 is a first schematic structural diagram according to an embodiment of the present invention;
FIG. 2 is an enlarged view of portion A of FIG. 1;
fig. 3 is a second structural diagram according to an embodiment of the present invention.
[ detailed description ] embodiments
Reference will now be made in detail to the embodiments of the present invention, examples of which are illustrated in the accompanying drawings, wherein like reference numerals refer to the same or similar elements or elements having the same or similar functions throughout.
The orientation shown in the drawings is not to be construed as limiting the specific scope of the utility model, but is for the best understanding of the preferred embodiments only, and changes in location or addition of numbers or structural simplifications may be made to the product parts shown in the drawings.
The relation of "connected" between the components shown in the drawings and described in the specification can be understood as fixedly connected or detachably connected or integrally connected; the connecting elements can be directly connected or connected through an intermediate medium, and persons skilled in the art can understand the connecting relation according to specific conditions, and can use the connecting elements in a screwed connection or riveting connection or welding connection or clamping connection or embedding connection mode to replace different embodiments in a proper mode.
The terms of orientation such as up, down, left, right, top, bottom, and the like in the description and the orientation shown in the drawings, may be used for direct contact or contact with each other through another feature therebetween; above may be directly above and obliquely above, or it simply means above the other; other orientations may be understood by analogy.
The material for manufacturing the solid-shaped component shown in the specification and the drawings can be a metal material or a non-metal material or other composite materials; the machining processes used for components having solid shapes can be stamping, forging, casting, wire cutting, laser cutting, casting, injection molding, digital milling, three-dimensional printing, machining, and the like; one skilled in the art can select the materials and the manufacturing process adaptively or in combination according to different processing conditions, cost and precision.
The utility model relates to a full-automatic intelligent end plate stamping system, which comprises a master control mechanism, a stamping mechanism, an end plate feeding mechanism and an end plate discharging mechanism, wherein the end plate feeding mechanism and the end plate discharging mechanism are respectively arranged at the front end and the rear end of the stamping mechanism, as shown in figures 1, 2 and 3; the punching mechanism comprises a rack 10, a punching table 20 and a punching driving assembly, wherein a lower bottom die 30 is arranged on the punching table 20, a punch 40 is arranged on the rack 10 right above the lower bottom die 30, an upper punch die 50 is arranged on the punch 40, a plurality of punching needles 60 are arranged on the upper punch die 50, a plurality of punching holes corresponding to the punching needles 60 are arranged on the lower bottom die 30, and the lower bottom die 30 is of an inner ring hollow structure; a positioning device is arranged at the outer ring below the lower bottom die 30, at least one alignment hole is arranged on the lower bottom die 30, the positioning device can ensure that the alignment hole on the lower bottom die 30 is vertically aligned with a preset alignment groove on an end plate, and the aligned alignment hole is fed back to a master control mechanism; a flat table 70 is arranged at the inner ring below the lower bottom die 30, the flat table 70 can be lifted or lowered in a controllable manner, the flat table 70 can be lifted upwards from the inner ring of the lower bottom die 30, the horizontal height of the flat table 70 after being lifted is higher than that of the lower bottom die 30, and the flat table 70 can also be rotated in a controllable manner to enable an end plate arranged above the flat table to be placed horizontally and enable alignment holes in the lower bottom die 30 to be aligned with alignment grooves preset in the end plate up and down.
When the punching machine works, an end plate to be machined enters the punching table 20 through the end plate feeding mechanism, the flat table 70 on the punching table 20 is lifted at the moment, the end plate enters the position above the flat table 70, the flat table 70 starts to rotate to align the end plate, meanwhile, in the rotating process of the end plate, a preset alignment groove on the end plate is vertically aligned with an alignment hole on the lower bottom die 30, the positioning device feeds back to the master control mechanism after monitoring alignment, the master control mechanism controls the flat table 70 to stop rotating, the flat table 70 descends to enable the end plate to fall on the lower bottom die 30, then, the punching driving assembly drives the punch 40 to press down, the upper punch die 50 carries the punching needle 60 thereon to punch the end plate, after punching is completed, the flat table 70 is lifted, the next end plate to be machined sent from the end plate feeding mechanism pushes the end plate which is punched on the flat table 70 away to the end plate discharging mechanism, until this moment, just accomplished the full-automatic process of the pay-off of an end plate, punching press, the ejection of compact, it is fast, efficient, rotatory counterpoint, the accurate discernment of positioner is counterpointed, and full-automatic punching press is realized to cooperation punching press mechanism, need not the manual work, labour saving and time saving.
In an embodiment, the positioning device includes a correlation switch disposed at an outer ring below the lower bottom die 30, and an emitted light of the correlation switch is aligned with a registration hole on the lower bottom die 30, so as to achieve electronic precise positioning of the correlation switch; the positioning device further comprises a positioning pin and a positioning pin driving device which are arranged at the outer ring part below the lower bottom die 30, after the preset alignment groove on the end plate and the alignment hole on the lower bottom die are monitored to be aligned up and down, the positioning pin driving device can drive the positioning pin to enter the alignment hole on the lower bottom die 30 and the preset alignment groove on the end plate from bottom to top, mechanical positioning is achieved, and positioning accuracy is guaranteed.
In an embodiment, as shown in fig. 1 and 3, the end plate feeding mechanism includes a feeding roller way 80, the end plate discharging mechanism includes a discharging roller way 90, and the feeding roller way 80 and the discharging roller way 90 are flush with the raised flat table 70; the tail end of the feeding roller way 80 is connected with the stamping table 20, a push rod and a push rod forward and backward advancing control device are arranged at the feeding end of the feeding roller way 80, the push rod forward and backward advancing control device can drive the push rod to move forward or retreat in the direction of the stamping table 20 to reset to be away from the stamping table 20, an end plate on the feeding roller way 80 is pushed to the platform 70 of the stamping table 20 when the push rod moves forward, and the end plate pushes the end plate which is stamped on the platform 70 to the discharging roller way 90.
In the embodiment, as shown in fig. 1 and 3, the end plate feeding mechanism further includes a ground roller way 120 for receiving feeding or loading, a standing roller way is arranged at the tail end of the ground roller way 120, a lifting frame 100 and a lifting and landing control device 110 for driving the lifting frame 100 to ascend and descend are arranged on one side of the standing roller way 120, the lifting frame 100 is parallel and level with the standing roller way and level with the feeding roller way 120 after descending, the push rod can push the end plate on the lifting frame 100 to enter the feeding roller way 80, and the connection between the ground roller way 120 and the feeding roller way 80 is realized.
In the embodiment, as shown in fig. 1 and 2, four stamping guide posts 130 are disposed between the stamping table 20 and the punch 40, the punch 130 can move up and down along the four stamping guide posts 130 under the driving of the stamping driving assembly, and a four-post guiding design is applied between the lower die 30 and the upper punch die 50, so that the size of the upper and lower stamping pair dies is not different.
In the embodiment, a lifting assembly which is fixedly connected with the horizontal platform 70 and controls the vertical platform 70 to lift up and down is arranged below the stamping platform 20; and a rotating assembly for controlling the lifting assembly to rotate is arranged below the lifting assembly.
Although the present invention has been described in detail with reference to the above embodiments, it will be apparent to those skilled in the art from this disclosure that various changes or modifications can be made herein without departing from the principles and spirit of the utility model as defined by the appended claims. Therefore, the detailed description of the embodiments of the present disclosure is to be construed as merely illustrative, and not limitative of the remainder of the disclosure, but rather to limit the scope of the disclosure to the full extent set forth in the appended claims.

Claims (7)

1. A full-automatic intelligent end plate stamping system is characterized by comprising a master control mechanism, a stamping mechanism, an end plate feeding mechanism and an end plate discharging mechanism, wherein the end plate feeding mechanism and the end plate discharging mechanism are respectively arranged at the front end and the rear end of the stamping mechanism; the punching mechanism comprises a rack, a punching table and a punching driving assembly, wherein the punching table is provided with a lower bottom die, the rack right above the lower bottom die is provided with a punch, the punch is provided with an upper punch die, the upper punch die is provided with a plurality of punching needles, the lower bottom die is provided with a plurality of punched holes corresponding to the punching needles, and the lower bottom die is of an inner ring hollow structure; a positioning device is arranged at the outer ring below the lower bottom die, at least one alignment hole is formed in the lower bottom die, the positioning device can ensure that the alignment hole in the lower bottom die is vertically aligned with a preset alignment groove in the end plate, and the alignment hole is fed back to the master control mechanism after being aligned; and a horizontal platform is arranged at the inner ring below the lower bottom die, can be controllably lifted or lowered, can be lifted upwards from the inner ring of the lower bottom die, and is higher than the lower bottom die in the horizontal height after being lifted, and is also controllably rotated to enable the end plate arranged above the horizontal platform to be horizontally arranged and enable the alignment hole on the lower bottom die to be vertically aligned with the alignment groove preset on the end plate.
2. The system of claim 1, wherein the positioning device comprises a correlation switch disposed at an outer ring below the lower bottom mold, and light emitted from the correlation switch is directed at the alignment hole of the lower bottom mold.
3. The system of claim 2, wherein the positioning device further comprises a positioning pin and a positioning pin driving device arranged at an outer ring below the lower bottom die, and the positioning pin driving device can drive the positioning pin to be inserted into the alignment hole on the lower bottom die and the alignment groove preset on the end plate from bottom to top.
4. The full-automatic intelligent end plate stamping system according to claim 1, wherein the end plate feeding mechanism comprises a feeding roller table, the end plate discharging mechanism comprises a discharging roller table, and the feeding roller table and the discharging roller table are flush with the raised flat platform; the tail end and the punching press platform of feeding roll table are connected, and advancing controlling means around the feed end department at the feeding roll table is equipped with push rod and push rod, advancing controlling means around the push rod can order about the push rod and move ahead or retreat towards the punching press platform direction and reset and keep away from the punching press platform, and it is on the platform of punching press platform with the end plate propelling movement on the feeding roll table when advancing, and the end plate propelling movement that the punching press was accomplished on the ejection of compact roll table is put to this end plate.
5. The full-automatic intelligent end plate stamping system of claim 4, characterized in that, the end plate feed mechanism is still including the ground roll table that is used for accepting feeding or material loading, is equipped with the roll table of stewing at the tail end of ground roll table one side of the roll table of stewing is equipped with the crane and orders about the lift controlling means of crane oscilaltion, the crane is behind down with the roll table parallel and level of stewing, after rising with the roll table parallel and level of feeding, the push rod can promote the end plate on the crane and get into to the roll table of feeding on.
6. The system of claim 1, wherein four punch guide posts are disposed between the punch platform and the punch, and the punch is driven by the punch driving assembly to move up and down along the four punch guide posts.
7. The full-automatic intelligent end plate stamping system according to claim 1, wherein a lifting assembly fixedly connected with the flat placing table and controlling the flat placing table to lift up and down is arranged below the stamping table; and a rotating assembly for controlling the lifting assembly to rotate is arranged below the lifting assembly.
CN202121713520.9U 2021-07-26 2021-07-26 Full-automatic intelligent end plate stamping system Active CN215467349U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202121713520.9U CN215467349U (en) 2021-07-26 2021-07-26 Full-automatic intelligent end plate stamping system

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202121713520.9U CN215467349U (en) 2021-07-26 2021-07-26 Full-automatic intelligent end plate stamping system

Publications (1)

Publication Number Publication Date
CN215467349U true CN215467349U (en) 2022-01-11

Family

ID=79752140

Family Applications (1)

Application Number Title Priority Date Filing Date
CN202121713520.9U Active CN215467349U (en) 2021-07-26 2021-07-26 Full-automatic intelligent end plate stamping system

Country Status (1)

Country Link
CN (1) CN215467349U (en)

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