CN201223920Y - Chain-plate continuous automatic molding machine - Google Patents

Chain-plate continuous automatic molding machine Download PDF

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Publication number
CN201223920Y
CN201223920Y CNU2008200418953U CN200820041895U CN201223920Y CN 201223920 Y CN201223920 Y CN 201223920Y CN U2008200418953 U CNU2008200418953 U CN U2008200418953U CN 200820041895 U CN200820041895 U CN 200820041895U CN 201223920 Y CN201223920 Y CN 201223920Y
Authority
CN
China
Prior art keywords
carrier bar
cylinder
lifting
chain plate
sheet
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Lifetime
Application number
CNU2008200418953U
Other languages
Chinese (zh)
Inventor
陈亦兵
程国东
程元秀
汪云彬
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
ANHUI HUANGSHAN HENGJIU CHAIN DRIVE CO LTD
Original Assignee
ANHUI HUANGSHAN HENGJIU CHAIN DRIVE CO LTD
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by ANHUI HUANGSHAN HENGJIU CHAIN DRIVE CO LTD filed Critical ANHUI HUANGSHAN HENGJIU CHAIN DRIVE CO LTD
Priority to CNU2008200418953U priority Critical patent/CN201223920Y/en
Application granted granted Critical
Publication of CN201223920Y publication Critical patent/CN201223920Y/en
Anticipated expiration legal-status Critical
Expired - Lifetime legal-status Critical Current

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Abstract

A chain plate continuously automatic molding machine belongs to the technical field of the chain manufacturing machinery and aims to provide a chain plate continuously automatic molding machine with automatic feed and continuous pressing and molding. The key technical points are that the machine comprises a machine frame, a workstation, a horizontal thrust frame mechanism (1), a chain plate lifting mechanism (2), a chain plate feeding and delivery mechanism (4), a chain plate molding mechanism (5) and a chain plate removal mechanism (8); the horizontal thrust frame mechanism (1) comprises a transfer gas cylinder, a thrust frame and a guide rail; the chain plate lifting mechanism (2) comprises a lifting gas cylinder, a thrust arm, a hinged seat, a spline shaft, a transmission case and a sheet lifting beam; the chain plate feeding and delivery mechanism (4) comprises a sheet delivery gas cylinder, a push plate and a material storage shelf; the chain plate molding mechanism (5) comprises a press gas cylinder, an upper mold and a lower mold; the chain plate lifting mechanism is arranged above the workstation and the horizontal thrust frame mechanism; the chain plate feeding and delivery mechanism is arranged on the sheet lifting beam of the chain plate lifting mechanism; the upper mold and the lower mold of the chain plate molding mechanism are respectively arranged above and below the sheet lifting beam of the chain plate lifting mechanism; and the chain plate removal mechanism is arranged below the rear side of the chain plate molding mechanism.

Description

Link-plate continuous automatic molding device
Technical field
The utility model relates to a kind of link-plate continuous automatic molding device, belongs to chain manufacturing machine technical field.
Background technology
Most of chains all are made up of carrier bar class part and bearing pin, sleeve and roller class part.The former adopts the punch process moulding, is most typical operation in the chain manufacturing.The latter can belong to golden cutter tool processing industry.The power of a chain enterprise core competence is mainly reflected on the level of production of carrier bar.In standard chain field,, on stamping procedure, adopt high speed, automatic and many punching presses abroad already because the carrier bar shape is single.Though the enterprise that domestic part strength is stronger also has this advanced person's technology and progressively trend is ripe, in the life-span of the precision of its machine-tool, speed and mould, all there be tangible gap with comparing abroad.In nonstandard special-shaped chain field, the external special efficient automation process equipment of development voluntarily that mostly adopts is produced carrier bar, and its production efficiency is domestic tens times and even tens times.And domestic enterprise still is in the starting stage at present, mainly still adopts the commentaries on classics preface production and processing carrier bar of traditional unit list station.This unit list station changes the preface production and processing, though have the advantage that technology is simple, equipment price is cheap, its production efficiency is low, unstable product quality, and potential safety hazard is big, a little less than the market competitiveness.
Summary of the invention
The purpose of this utility model is to provide a kind of feed automatically, suppresses the link-plate continuous automatic molding device of moulding continuously, to improve industrialization, scale, standardization and the automatization level that carrier bar is produced.
Its technical scheme is: a kind of link-plate continuous automatic molding device, it is characterized in that: comprise frame, workbench, by the horizontal advance frame mechanism that transfers cylinder, cylinder connector, pushes away that frame and guide rail constitute, by lifting venting cylinder, thrust arm, hinged seat, splined shaft, transmission case, guide rail and lifting the carrier bar that the sheet beam constitutes and lift laying mechanism, by the carrier bar feeding transfer mechanism that send sheet cylinder, push pedal, storage rack and carrier bar positioning seat to constitute, by suppressing the carrier bar shaping mechanism that cylinder, upper die and lower die constitute, the carrier bar shift-out mechanism that constitutes by stripper and charging basket; Carrier bar is lifted the top that laying mechanism is installed in workbench and horizontal advance frame mechanism, carrier bar feeding transfer mechanism is arranged on carrier bar and lifts lifting on the sheet beam of laying mechanism, upper die and lower die in the carrier bar shaping mechanism are installed in carrier bar respectively and lift the upper and lower of lifting the sheet beam in the laying mechanism, and the carrier bar shift-out mechanism is installed in the below, back of carrier bar shaping mechanism.
Its technique effect is: owing to adopt automatic feed of carrier bar and step-by-step movement to transfer; and the apparatus of suppressing moulding continuously; thereby overcome and to have avoided traditional unit multistation to roll the existing production efficiency of carrier bar low; the ratio defective product that the collide with damage of carrier bar in changeing process engineering caused is low; and the manual existing potential safety hazard of carrier bar of transferring; improve efficient, quality and security that the chain sheet metal forming is produced greatly, realized the purpose of industrialization, scale, standardization and automation that the chain sheet metal forming is produced.
Description of drawings
Fig. 1 is a structural representation of the present utility model;
Fig. 2 is that the A of Fig. 1 is to view;
Fig. 3 is that the B of Fig. 1 is to view;
Fig. 4 is the transmission case structural representation;
Fig. 5 is a carrier bar feeding transfer mechanism structural representation;
Fig. 6 is the first cover pressure device structural representation;
Fig. 7 is the second cover pressure device structural representation;
Fig. 8 is the 3rd cover pressure device structural representation.
The specific embodiment
As shown in Figure 1, 2, 3, a kind of link-plate continuous automatic molding device, comprise frame, workbench, by the horizontal advance frame mechanism 1 that transfers cylinder, cylinder connector, pushes away that frame and guide rail constitute, by lifting venting cylinder, thrust arm, hinged seat, splined shaft, transmission case, guide rail and lifting the carrier bar that the sheet beam constitutes and lift laying mechanism 2, by the carrier bar feeding transfer mechanism 4 that send sheet cylinder, push pedal, storage rack and carrier bar positioning seat to constitute, by suppressing the carrier bar shaping mechanism 5 that cylinder, upper die and lower die constitute, the carrier bar shift-out mechanism 8 that constitutes by stripper and charging basket.Carrier bar is lifted the top that laying mechanism is installed in workbench 9 and horizontal advance frame mechanism, carrier bar feeding transfer mechanism is arranged on carrier bar and lifts lifting on the sheet beam of laying mechanism, upper die and lower die in the carrier bar shaping mechanism are installed in carrier bar respectively and lift the upper and lower of lifting the sheet beam in the laying mechanism, and the carrier bar shift-out mechanism is installed in the below, back of carrier bar shaping mechanism.
Horizontal advance frame mechanism 1 is by transferring cylinder, cylinder connector, pushing away frame and guide rail constitutes.Transfer cylinder 11 and be fixed on the frame, its tailpiece of the piston rod is connected with the base plate that pushes away frame 13 by cylinder connector 12, and the right and left that pushes away frame is placed on the line slideway 14.
Carrier bar is lifted laying mechanism 2 by lifting venting cylinder, thrust arm, hinged seat, splined shaft, lifting to put case, guide rail and lift the sheet beam and constitute (seeing Fig. 3, Fig. 4).Two transmission cases 20 are separately fixed at and push away on the frame 13 in workbench 9 and the horizontal advance frame mechanism, be respectively arranged with upper and lower tooth bar 26,24 in the transmission case with gear 25 engagements, one end of upper and lower tooth bar is connected with left and right inclined-plane voussoir 23,21 on being arranged on inclined-plane voussoir supporting base 31,32 by spacer pin respectively, is isolated by center pillar 22 between the left and right inclined-plane voussoir.Center pillar is convex, and the upper end of its right and left and the left and right sides of projection are provided with the guide roller 33 that left and right inclined-plane voussoir moves.Be respectively arranged with guide rail on the left and right inclined-plane voussoir, install respectively on the guide rail and lift sheet beam 35,36; Connected by splined shaft 27 between the gear in two transmission cases, splined shaft is provided with the hinged seat 30 that is connected with rocking arm 29, and the other end of rocking arm is connected the tailpiece of the piston rod of lifting the cylinder 28 of exitting.Lift the venting cylinder and drive splined shaft with the suitable backward rotation of equal angles by rocking arm and hinged seat, two suitable backward rotation of gear that transmission case is interior, driving up and down, two toothed rack move horizontally on the first from left right side simultaneously, thereby the displacement by inclined-plane, left and right sides wedge, drive lift the sheet beam realize to carrier bar vertical clamping, unclamp with vertical direction lift, put down action.
Carrier bar feeding transfer mechanism 4 constitutes (seeing Fig. 1, Fig. 3, Fig. 5) by pushing cylinder, push pedal, storage rack and carrier bar positioning seat.Left and right top of lifting between the sheet beam one is provided with storage rack 41, and the storage rack below offers and lift the groove of sheet Liangping row, and an end of groove is provided with the push jack plate 43 that is connected with the piston rod that send sheet cylinder 42.According to the needs of carrier bar machine-shaping, the left and right carrier bar positioning seat 44 that is arranged with a plurality of stations on the sheet beam respectively of lifting.After lifting the sheet beam and lifting, send the action of sheet cylinder, promote the push jack plate with the carrier bar that falls in the storage rack, be pushed to successively on the carrier bar locating piece of lifting each station that is provided with on the sheet beam.
Laying mechanism 2 lifted by carrier bar and carrier bar feeding transfer mechanism 4 is lifted the action of putting, transfer carrier bar automatically, is the feeding of pneumatic three-dimensional multistation.That is: clamp and---lift and---advance and---put down---unclamping---and retreat six actions, x, y, each two action of z three-dimensional.The carrier bar displacement of advancing is finished in the action that moves forward and backward of x direction, and by sending the sheet cylinder to finish, its feeding step pitch is adjusted by the hydraulic bjuffer that is installed on the casing, and its speed is adjusted by the flow speed control valve that send sheet cylinder two ends.Send the sheet cylinder interior to be provided with rubber buffer, by secondary buffer and rigidity location, the step pitch that not only is shifted is accurate, moves also very steady.Y direction and z direction drive the splined shaft swing by lifting the venting cylinder, splined shaft will back and forth shake action and lift left and right inclined-plane voussoir in the laying mechanism before and after sending to, and left and right inclined-plane voussoir drives the left and right sheet beam of lifting and realizes the clamping of carrier bar---lifted and put down---unclamping action.Its stroke is set by the bar line-spacing of lifting the upper and lower tooth in the laying mechanism, and movement velocity is adjusted by the flow speed control valve of lifting the venting cylinder.
Carrier bar shaping mechanism 5 constitutes three cover pressure devices by suppressing cylinder and mould respectively.
The first cover pressure device (see figure 6), patrix is the surperficial type matrix that evagination is arranged, type matrix is the manufacturer of product or the model of product etc.Patrix 51 is connected with the piston rod 53 of suppressing cylinder 55 by patrix platen 52, suppresses cylinder head and is fixed on the cylinder joint chair 54, and the cylinder joint chair is installed on the frame 10.Counterdie 56 is installed on the counterdie platen 60.When lifting sheet beam 35,36 and inwardly clamping and lift, send the sheet cylinder 42 work when left and right, the carrier bar on the previous carrier bar positioning seat is pushed on the carrier bar positioning seat 44 of the first cover pressure device.The left and right thereupon sheet beam of lifting is outwards decontroled the carrier bar workpiece, suppresses cylinder and pushes downwards, and carrier bar is stamped type matrix by upper and lower mould.Suppress the cylinder return that makes progress immediately, the left and right sheet beam of lifting inwardly clamps and lifts workpiece once more, send the sheet cylinder operation, workpiece is pushed to second road suppresses on the station of operation.
Mould in the second cover pressure device, patrix 61 is the die cavity (see figure 7) of evagination for indent, counterdie.Patrix is connected with the piston rod 63 of suppressing cylinder 65 by patrix platen 62, suppresses cylinder head and is fixed on the cylinder joint chair 64.Counterdie 66 is installed on the counterdie platen 60, and itself and the left and right adjacent both sides of sheet beam of lifting offer hole slot respectively, place rocker piece 67 in the hole slot respectively, rocker piece respectively with spring 68 butts that are arranged in the counterdie platen 60.When lifting sheet beam 35,36 and inwardly clamping and lift, send the sheet cylinder operation when left and right, the carrier bar on the previous carrier bar positioning seat is pushed on the counterdie, and locatees by rocker piece.The left and right thereupon sheet beam of lifting is outwards decontroled workpiece 5, suppress cylinder and push downwards, carrier bar by upper and lower mould with the carrier bar bending forming.Suppress the cylinder return that makes progress immediately, under the effect of spring, when rocker piece promoted workpiece and upwards resets, the left and right sheet beam of lifting inwardly clamped and lifts workpiece once more, send the sheet cylinder operation, workpiece is pushed to the 3rd road suppresses on the station of operation.
The patrix 71 of the 3rd cover in the pressure device be middle time protruding structure, and counterdie constitutes (see figure 8) by the rocker piece 77 that is fixed on counterdie outer ring 75, the die shoe 76 on the counterdie platen 60 and be arranged in the die cavity with the tailpiece of the piston rod butt of reset cylinder 78.Left and right lifting on the sheet beam side adjacent with counterdie, the left and right support 79,80 that corresponding respectively setting is made of clamping plate, spring and support plate, support plate is separately fixed on the carrier bar positioning seat.Lift when left and right that the sheet beam inwardly clamps and when lifting workpiece, send the sheet cylinder operation, the carrier bar on the previous workpiece positioning seat is pushed on the counterdie locatees.The left and right thereupon sheet beam of lifting is outwards decontroled workpiece, suppresses cylinder and pushes downwards, and workpiece 5 is bent into the U type by upper and lower mould.Suppress the cylinder return that makes progress immediately, reset cylinder promotes rocker piece workpiece is upwards resetted.At this moment, left and right lift the sheet beam once more inwardly by about support to clamp and lift workpiece, send the sheet cylinder operation, workpiece is pushed out the working region to carrier bar shift-out mechanism 8, unclamp the left and right sheet beam of lifting, workpiece drops in the charging basket 82 automatically through stripper 81.
Counterdie in the above-mentioned three cover pressure devices is installed on the lower platen with corresponding patrix is corresponding respectively, and equal drive of cylinder in the three cover pressure devices and interlock simultaneously.
Upper and lower mould in the above-mentioned three cover pressure devices is all replaceable, and by the trip bolt change, upper and lower mould is equipped with baseline trough when installing, and is convenient to adjust the position, and die shut height can highly be adjusted by pad thickness and cylinder about the adjusting are flexible.

Claims (7)

1, a kind of link-plate continuous automatic molding device, it is characterized in that: comprise frame, workbench, by transferring cylinder, cylinder connector, pushing away the horizontal advance frame mechanism (1) that frame and guide rail constitute, by lifting venting cylinder, thrust arm, hinged seat, splined shaft, transmission case, guide rail and lifting the carrier bar that the sheet beam constitutes and lift laying mechanism (2), by the carrier bar feeding transfer mechanism (4) that send sheet cylinder, push pedal, storage rack and carrier bar positioning seat to constitute, by suppressing the carrier bar shaping mechanism (5) that cylinder, upper die and lower die constitute, the carrier bar shift-out mechanism (8) that constitutes by stripper and charging basket; Carrier bar is lifted the top that laying mechanism (2) is installed in workbench (9) and horizontal advance frame mechanism (1), carrier bar feeding transfer mechanism (4) is arranged on carrier bar and lifts lifting on the sheet beam of laying mechanism, the upper die and lower die of (5) are installed in carrier bar respectively and lift the upper and lower of lifting the sheet beam in the laying mechanism in the carrier bar shaping mechanism, and carrier bar shift-out mechanism (8) is installed in the below, back of carrier bar shaping mechanism.
2, a kind of link-plate continuous automatic molding device according to claim 1, it is characterized in that: the handover cylinder (11) in the horizontal advance frame mechanism (1) is fixed on the frame (10), its tailpiece of the piston rod is connected with the base plate that pushes away frame (13) by cylinder connector (12), and the right and left that pushes away frame is placed on the line slideway (14).
3, a kind of link-plate continuous automatic molding device according to claim 1, it is characterized in that: carrier bar is lifted two transmission cases (20) in the laying mechanism (2) and is separately fixed at pushing away on the frame (13) in workbench (9) and the horizontal advance frame mechanism, be respectively arranged with upper and lower tooth bar (26,24) in the transmission case with gear (25) engagement, one end of upper and lower tooth bar is connected with left and right inclined-plane voussoir (23,21) on being arranged on inclined-plane voussoir supporting base (31,32) by spacer pin respectively, is provided with center pillar (22) between the left and right inclined-plane voussoir; Be respectively arranged with guide rail on the left and right inclined-plane voussoir, install respectively on the guide rail and lift sheet beam (35,36); Connected by splined shaft (27) between the gear in two transmission cases, splined shaft is provided with the hinged seat (30) that is connected with rocking arm (29), and the other end of rocking arm is connected the tailpiece of the piston rod of lifting the cylinder (28) of exitting.
4, a kind of link-plate continuous automatic molding device according to claim 3 is characterized in that: center pillar (22) is convex, and the upper end of its right and left and the left and right sides of projection are provided with roller (33).
5, a kind of link-plate continuous automatic molding device according to claim 1, it is characterized in that: left and right in the carrier bar feeding transfer mechanism (4) lifted between the sheet beam one top and is provided with storage rack (41), the storage rack below offers and lifts the groove of sheet Liangping row, one end of groove is provided with the push jack plate (43) that is connected with the piston rod that send sheet cylinder (42), the left and right carrier bar positioning seat (44) that is arranged with a plurality of stations on the sheet beam respectively of lifting.
6, a kind of link-plate continuous automatic molding device according to claim 1 is characterized in that: the mould in the cover of second in the carrier bar shaping mechanism (5) pressure device, and patrix (61) is an indent, counterdie is the die cavity of evagination; Patrix is connected with the piston rod of suppressing cylinder (65) (63) by patrix platen (62), suppresses cylinder head and is fixed on the cylinder joint chair (64); Counterdie (66) and the left and right adjacent both sides of sheet beam of lifting offer hole slot respectively, place rocker piece (67) in the hole slot respectively, rocker piece respectively with spring (68) butt that is arranged in the counterdie platen (60).
7, a kind of link-plate continuous automatic molding device according to claim 1, it is characterized in that: the patrix (71) that the 3rd in the carrier bar shaping mechanism (5) overlaps in the pressure device is middle protruding structure down, and counterdie is by being fixed on counterdie outer ring, the die shoe (76) on the counterdie platen (60) and being arranged in the die cavity and the rocker piece (77) of the tailpiece of the piston rod butt of reset cylinder (78) formation; Left and right lifting correspondingly respectively on the sheet beam side adjacent with counterdie is provided with the left and right support (79,80) that is made of clamping plate, spring and support plate, and support plate is separately fixed on the carrier bar positioning seat.
CNU2008200418953U 2008-07-18 2008-07-18 Chain-plate continuous automatic molding machine Expired - Lifetime CN201223920Y (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CNU2008200418953U CN201223920Y (en) 2008-07-18 2008-07-18 Chain-plate continuous automatic molding machine

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CNU2008200418953U CN201223920Y (en) 2008-07-18 2008-07-18 Chain-plate continuous automatic molding machine

Publications (1)

Publication Number Publication Date
CN201223920Y true CN201223920Y (en) 2009-04-22

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Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102861864A (en) * 2012-09-26 2013-01-09 太仓椿盟链传动有限公司 Chain riveting method utilizing oil pressure
CN103286255A (en) * 2012-02-23 2013-09-11 伊威斯发动机系统有限责任两合公司 Low-waste method for manufacture high-performance chain link plates
CN104624762A (en) * 2013-11-07 2015-05-20 氟络塞尔特种阀门(苏州)有限公司 Valve membrane production device
CN105195665A (en) * 2015-10-29 2015-12-30 苏州市天隆链条有限公司 Automatic escalator stepped chain assembly line
CN110947901A (en) * 2019-10-26 2020-04-03 安徽黄山恒久链传动有限公司 Three-station chain link integrated production equipment
CN111097874A (en) * 2019-12-31 2020-05-05 安徽黄山中友链条制造有限公司 Automatic production device and production method for flat-top chain

Cited By (10)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103286255A (en) * 2012-02-23 2013-09-11 伊威斯发动机系统有限责任两合公司 Low-waste method for manufacture high-performance chain link plates
US9003758B2 (en) 2012-02-23 2015-04-14 Iwis Motorsysteme Gmbh & Co., Kg Low-waste method for producing high-performance chain link plates
CN103286255B (en) * 2012-02-23 2015-11-25 伊威斯发动机系统有限责任两合公司 For the manufacture of the low useless method of high-performance chain connecting plate
CN102861864A (en) * 2012-09-26 2013-01-09 太仓椿盟链传动有限公司 Chain riveting method utilizing oil pressure
CN102861864B (en) * 2012-09-26 2015-01-21 太仓椿盟链传动有限公司 Chain riveting method utilizing oil pressure
CN104624762A (en) * 2013-11-07 2015-05-20 氟络塞尔特种阀门(苏州)有限公司 Valve membrane production device
CN105195665A (en) * 2015-10-29 2015-12-30 苏州市天隆链条有限公司 Automatic escalator stepped chain assembly line
CN110947901A (en) * 2019-10-26 2020-04-03 安徽黄山恒久链传动有限公司 Three-station chain link integrated production equipment
CN111097874A (en) * 2019-12-31 2020-05-05 安徽黄山中友链条制造有限公司 Automatic production device and production method for flat-top chain
CN111097874B (en) * 2019-12-31 2021-11-19 安徽黄山中友链条制造有限公司 Automatic production device and production method for flat-top chain

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Legal Events

Date Code Title Description
C14 Grant of patent or utility model
GR01 Patent grant
C53 Correction of patent for invention or patent application
CB03 Change of inventor or designer information

Inventor after: Chen Yibing

Inventor after: Wang Minghuang

Inventor after: Hu Jianshu

Inventor after: Cheng East

Inventor after: Cheng wind shift

Inventor after: Wang Hengmu

Inventor after: Zhang Yulin

Inventor after: He Shuguang

Inventor after: Huang Quanzhong

Inventor before: Chen Yibing

Inventor before: Cheng East

Inventor before: Cheng Genshu

Inventor before: Wang Yunbin

COR Change of bibliographic data

Free format text: CORRECT: INVENTOR; FROM: CHEN YIBING; CHENG GUODONG; CHENG YUANXIU; WANG YUNBIN TO: CHEN YIBING; CHENG GUODONG; WANG MINGHUANG; HU JIANSHU; CHENG YIFENG; WANG HENGMU; ZHANG YULIN; HE SHUGUANG; HUANG QUANZHONG

AV01 Patent right actively abandoned

Granted publication date: 20090422

Effective date of abandoning: 20080718