CN215465686U

CN215465686U - Automatic gluing device of plate type solar energy

Info

Publication number: CN215465686U
Application number: CN202121479917.6U
Authority: CN
Inventors: 李纪军
Original assignee: Rizhao Zhongke Meiyang Solar Manufacturing Co ltd
Current assignee: Rizhao Zhongke Meiyang Solar Manufacturing Co ltd
Priority date: 2021-06-30
Filing date: 2021-06-30
Publication date: 2022-01-11
Anticipated expiration: 2031-06-30

Abstract

A plate-type solar automatic gluing device relates to the field of automatic spraying and comprises a mounting table and a conveyor belt, wherein a gantry mounting frame is arranged on the mounting table, a gantry is matched on the gantry mounting frame in a sliding manner, a driving assembly is arranged on the gantry, a gluing assembly is connected onto the driving assembly and comprises an air cylinder, a glue box is arranged on a contraction rod of the air cylinder, and a second spraying head is arranged at the bottom of the glue box; this device can carry out effectual edge rubber coating to solar panel, guarantees that every side of solar panel can all obtain even spraying, and whether the accurate detection is scribbled solar panel and has finished the spraying, but automatic shutdown reduces staff intensity of labour when guaranteeing spraying efficiency.

Description

Automatic gluing device of plate type solar energy

Technical Field

The utility model relates to the field of automatic spraying, in particular to a plate-type solar automatic gluing device.

Background

The plate-type solar water heater is developed for small high-rise dwelling house. The water tank is placed on a balcony, a roof, a wall and the like. The plate-type solar heat collector is placed on a balcony, a window, a roof and a wall inside a building fence, and the regret that the traditional solar water heater cannot be perfectly combined with a building and the environment due to inherent deficiency is made up. The heat collector and the water tank are separated from each other, and the heat collector can be flexibly arranged on a roof, a skylight, a balcony or a wall without position limitation, so that the perfect combination with high-rise buildings and environment integration is achieved.

The solar heat absorbing plate and the bottom plate are processed respectively, and need to be bonded after meeting production requirements.

SUMMERY OF THE UTILITY MODEL

Aiming at the problems that manual bonding consumes a large amount of time, cost and efficiency is low in the prior art, the utility model provides the plate-type solar automatic gluing device which can avoid the problems.

The technical scheme adopted by the utility model for solving the technical problems is as follows:

a plate-type solar automatic gluing device comprises a mounting table and a conveyor belt, wherein a gantry mounting frame is arranged on the mounting table, a gantry is slidably matched on the gantry mounting frame, a driving assembly is arranged on the gantry, a gluing assembly is connected to the driving assembly, the gluing assembly comprises an air cylinder, a glue box is arranged on a contraction rod of the air cylinder, and a second spraying head is arranged at the bottom of the glue box; this device realizes solar panel's even rubber coating, and degree of automation is high.

In some embodiments, a first slide rail is arranged on the gantry mounting frame, a first slide block is slidably matched on the first slide rail, and the first slide block is connected with the gantry; the device is prevented from being broken down to influence the gluing effect, and the coating is timely supplemented.

In some embodiments, the driving assembly includes a second slide rail, a movable plate is slidably fitted on the second slide rail, a driving motor is arranged on the gantry, the driving motor is connected with a lead screw, a movable block is connected to the lead screw in a threaded manner, and the movable block is connected with the movable plate; the driving motor and the lead screw drive the gluing component to move horizontally.

In some embodiments, the glue application assembly is disposed on the movable plate; the gluing component drives the gluing component to vertically move.

In some embodiments, the laser sensor has a height that is lower than a height of the solar panel; and the laser sensor is ensured to timely and accurately acquire signals.

In some embodiments, the conveyor belt comprises two long rods, the two long rods are arranged on the bottom frame in parallel, the two long rods are connected through a plurality of connecting rods, a conveyor belt driving wheel and a conveyor belt driven wheel are respectively arranged at two ends of each long rod, the conveyor belt driving wheel and the conveyor belt driven wheel are in driving connection through a conveyor belt, a speed reducer is connected onto the conveyor belt driving wheel, a driving wheel driving motor is arranged on the speed reducer, an installation platform is arranged on the conveyor belt, and a laser sensor is arranged on the installation platform; the conveyer belt provides the power source for assembly line rubber coating operation.

In some embodiments, two of the first spray heads are respectively positioned right above the left side and the right side of the solar panel, and the two first spray heads are symmetrically arranged about the solar panel.

In some embodiments, the laser sensor and the second spray head are respectively electrically connected with the control board; the laser sensor monitors the gluing progress in real time, and feeds back a signal to the control panel, and the second spraying head stops in time, so that the stability and high efficiency of assembly line operation are ensured.

A laser sensor: a sensor for making measurements using laser technology. It consists of laser, laser detector and measuring circuit. The laser sensor is a novel measuring instrument, and has the advantages of capability of realizing non-contact remote measurement, high speed, high precision, large measuring range, strong light and electric interference resistance and the like; the device adopts an IX series multipoint laser sensor produced by Yonshi (China) Limited company.

In some embodiments, two first spraying heads are further arranged on the gantry.

In some embodiments, a laser sensor and a plurality of solar panels are disposed on the conveyor belt.

The automatic gluing device based on the plate solar energy comprises a mounting table and a conveyor belt, wherein a gantry mounting frame is arranged on the mounting table, a gantry is matched on the gantry mounting frame in a sliding manner, a driving assembly is arranged on the gantry, a gluing assembly is connected onto the driving assembly, the gluing assembly comprises an air cylinder, a contraction rod of the air cylinder is provided with a glue box, and the bottom of the glue box is provided with a second spraying head; this device can carry out effectual edge rubber coating to solar panel, guarantees that every side of solar panel can all obtain even spraying, and whether the accurate detection is scribbled solar panel and has finished the spraying, but automatic shutdown reduces staff intensity of labour when guaranteeing spraying efficiency.

Drawings

FIG. 1 is a schematic view of the overall structure of the present invention;

FIG. 2 is an enlarged view of a portion of FIG. 1 labeled A;

FIG. 3 is a perspective view of a solar panel of the present invention;

reference numerals:

1. a conveyor belt; 21. an installation table; 22. a gantry mounting rack; 24. a gantry; 25. a first spray head; 26. a laser sensor; 27. a first slide rail; 28. a solar panel; 281. a right side surface; 282. a rear side; 283. a front side; 284. a left side surface; 31. a second slide rail; 32. a movable plate; 33. a drive motor; 34. a lead screw; 35. a moving block; 41. a cylinder; 42. a glue box; 43. a second spray head.

Detailed Description

The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. The following description of at least one exemplary embodiment is merely illustrative in nature and is in no way intended to limit the utility model, its application, or uses. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.

The relative arrangement of the components and steps, the numerical expressions and numerical values set forth in these embodiments do not limit the scope of the present invention unless specifically stated otherwise. Meanwhile, it should be understood that the sizes of the respective portions shown in the drawings are not drawn in an actual proportional relationship for the convenience of description. Techniques, methods, and apparatus known to those of ordinary skill in the relevant art may not be discussed in detail but are intended to be part of the specification where appropriate. In all examples shown and discussed herein, any particular value should be construed as merely illustrative, and not limiting. Thus, other examples of the exemplary embodiments may have different values. It should be noted that: like reference numbers and letters refer to like items in the following figures, and thus, once an item is defined in one figure, further discussion thereof is not required in subsequent figures.

Spatially relative terms, such as "above … …," "above … …," "above … …," "above," and the like, may be used herein for ease of description to describe one device or feature's spatial relationship to another device or feature as illustrated in the figures. It will be understood that the spatially relative terms are intended to encompass different orientations of the device in use or operation in addition to the orientation depicted in the figures. For example, if a device in the figures is turned over, devices described as "above" or "on" other devices or configurations would then be oriented "below" or "under" the other devices or configurations. Thus, the exemplary term "above … …" can include both an orientation of "above … …" and "below … …". The device may be otherwise variously oriented (rotated 90 degrees or at other orientations) and the spatially relative descriptors used herein interpreted accordingly.

As shown in fig. 1 to 2, a plate-type solar automatic gluing device comprises a mounting table 21 and a conveyor belt 1, wherein a gantry mounting frame 22 is arranged on the mounting table, a gantry 24 is slidably matched on the gantry mounting frame, a driving assembly and two first spraying heads 25 are arranged on the gantry, the driving assembly is connected with a gluing assembly, the gluing assembly comprises an air cylinder 41, a glue box 42 is arranged on a contraction rod of the air cylinder, a second spraying head 43 is arranged at the bottom of the glue box, and a laser sensor 26 and a plurality of solar panels 28 are arranged on the conveyor belt; the gluing component can move horizontally and vertically, firstly, the second spray head can carry out moving gluing on the front side 283 of the solar panel, at the moment, the conveyor belt is in a stop state, after the front side of the solar panel is glued, the conveyor belt continues to move, the laser sensor can detect the left side and the right side of the solar panel, the left side 284 and the right side 281 of the solar panel are detected to pass through, then gluing operation is carried out on the left side and the right side of the solar panel, finally, the second spray head can carry out horizontal gluing on the rear side 282 of the solar panel, a large amount of glue is stored in the glue box, and uniform gluing on the solar panel is realized; the laser sensor is used for detecting whether the solar panel passes through the first spraying head or not, when the left side surface and the right side surface of the solar panel approach and pass through the detection range of the laser sensor, the laser sensor sends out a receiving signal and transmits the signal to the control panel, and the control panel immediately controls the first spraying head to finish the gluing process of the left side surface and the right side surface of the solar panel; the last laser sensor of rubber coating operation can not detect solar panel's left surface and right flank end time rubber coating operation stop, this process of circulating in proper order, the second spraying head is responsible for right solar panel's leading flank and trailing flank rubber coating, conveyer belt conveying solar panel, earlier to the leading flank rubber coating, the leading flank is scribbled and is glued left surface and right flank simultaneously again, and the rubber coating is realized all sides rubber coating to solar panel at last to the trailing flank rubber coating at last.

When the embodiment of the utility model is implemented specifically, as shown in fig. 1, a first slide rail 27 is arranged on the gantry mounting frame, a first slide block is matched on the first slide rail in a sliding manner, and the first slide block is connected with the gantry; the gantry moves along the gantry mounting frame, when the coating is in failure and the first spraying quality is unqualified, the coating component can move to finish secondary remedial spraying, and the qualified rate of the coating is guaranteed.

When the embodiment of the present invention is implemented specifically, as shown in fig. 2, the driving assembly includes a second slide rail 31, a movable plate 32 is slidably fitted on the second slide rail, a driving motor 33 is arranged on the gantry, the driving motor is connected with a lead screw 34, a moving block 35 is connected to the lead screw in a threaded manner, and the moving block is connected with the movable plate; the driving assembly drives the movable plate to move through the movement of the screw rod, and the horizontal movement of the gluing assembly is realized.

When the embodiment of the present invention is implemented, as shown in fig. 1 and 2, the movable plate is provided with the glue spreading assembly; and the vertical movement of the gluing component is realized by utilizing the air cylinder.

When the embodiment of the utility model is implemented specifically, as shown in fig. 1 and fig. 2, the height of the laser sensor is lower than that of the solar panel, so that whether the solar panel passes through the laser sensor can be ensured, when the solar panel is glued and the laser sensor cannot detect the rear side face of the solar panel, the gluing operation of the first spraying head and the second spraying head is completed, the gluing operation is immediately stopped, and the next solar panel is waited to be conveyed.

As shown in fig. 1, the conveyor belt comprises two long rods, the two long rods are arranged on an underframe in parallel, the two long rods are connected with each other through a plurality of connecting rods, a conveyor belt driving wheel and a conveyor belt driven wheel are respectively arranged at two ends of each long rod, the conveyor belt driving wheel is in driving connection with the conveyor belt driven wheel through a conveyor belt, a speed reducer is connected to the conveyor belt driving wheel, a driving wheel driving motor is arranged on the speed reducer, an installation table is arranged on the conveyor belt, and the laser sensor is arranged on the installation table; the conveyer belt conveys a plurality of solar panel to rubber coating subassembly.

According to the further refinement of the scheme of the embodiment of the utility model, the two first spraying heads are positioned right above the two long edges of the solar panel, and the two first spraying heads are symmetrically arranged relative to the solar panel; guarantee that first spraying head can scribble the glue solution on solar panel.

As shown in fig. 1 and 2, the laser sensor and the second spray head are electrically connected to the control board respectively.

Finally, it should be noted that: the above examples are only intended to illustrate the technical solution of the present invention and not to limit it; although the present invention has been described in detail with reference to preferred embodiments, those skilled in the art will understand that: modifications to the specific embodiments of the utility model or equivalent substitutions for parts of the technical features may be made; without departing from the spirit of the present invention, it is intended to cover all aspects of the utility model as defined by the appended claims.

Claims

1. The automatic gluing device for the plate-type solar energy comprises a mounting table and a conveyor belt and is characterized in that a gantry mounting frame is arranged on the mounting table, a gantry is arranged on the gantry mounting frame in a sliding fit mode, a driving assembly is arranged on the gantry, a gluing assembly is connected onto the driving assembly and comprises an air cylinder, a glue box is arranged on a contraction rod of the air cylinder, and a second spraying head is arranged at the bottom of the glue box.

2. The automatic plate-type solar gluing device according to claim 1, wherein a first slide rail is arranged on the gantry mounting frame, a first slide block is slidably fitted on the first slide rail, and the first slide block is connected with the gantry.

3. The automatic gluing device of claim 1, wherein the driving assembly comprises a second sliding rail, a movable plate is slidably fitted on the second sliding rail, a driving motor is arranged on the gantry, the driving motor is connected with a lead screw, a moving block is connected to the lead screw in a threaded manner, and the moving block is connected with the movable plate.

4. The automatic solar gluing device of claim 3, wherein the movable plate is provided with the gluing component.

5. The automatic plate-type solar gluing device according to claim 1, wherein the gantry is further provided with two first spraying heads, and the conveyor belt is provided with a laser sensor and a plurality of solar panels.

6. A solar automatic glue spreading device as claimed in claim 5, wherein the height of the laser sensor is lower than that of the solar panel.

7. A solar automatic glue spreading device as claimed in claim 5, wherein the two first spray heads are respectively located right above the left side and the right side of the solar panel, and the two first spray heads are symmetrically arranged around the solar panel.

8. The automatic solar gluing device of claim 5, wherein the laser sensor and the second spraying head are electrically connected to a control board respectively.