CN215440448U

CN215440448U - Bury static aerobic fermentation tail dish processing apparatus of pond formula intelligence

Info

Publication number: CN215440448U
Application number: CN202121098898.2U
Authority: CN
Inventors: 李端斌; 李峰; 张永平; 高贤彪
Original assignee: Shandong Aite Mechanical & Electrical Technology Co ltd; Tianjin Academy of Agricultural Sciences
Current assignee: Shandong Aite Mechanical & Electrical Technology Co ltd; Tianjin Academy of Agricultural Sciences
Priority date: 2021-05-21
Filing date: 2021-05-21
Publication date: 2022-01-07
Anticipated expiration: 2031-05-21

Abstract

The utility model provides a buried pool type intelligent static aerobic fermentation tail vegetable treatment device, wherein tail vegetables are crushed and mixed by a crushing and mixing device and then are sent to a fermentation pool, a temperature sensor is arranged on the side wall of the fermentation pool, a constant-temperature air supply device and a traction device are arranged at the top of the fermentation pool, the fermented tail vegetables enter a secondary decomposition area, the decomposed tail vegetables enter a screening device for screening and packaging, and the packaged tail vegetables enter a finished product warehouse; has the advantages that: the utility model adopts a buried fermentation tank, and waste liquid generated by the waste vegetables can be directly used for fermentation of the waste vegetables or absorbed into the ground; through the application of automation technology, a PLC intelligent control system is added, the system is stable and reliable in operation and high in expandability, organic linkage of all production links of the whole system and automatic detection and control of important production parameters are realized, the labor intensity of workers is reduced, energy and material consumption is reduced, the production cost is reduced, and the optimized operation of an aerobic fermentation treatment process is realized to a certain extent.

Description

Bury static aerobic fermentation tail dish processing apparatus of pond formula intelligence

Technical Field

The utility model relates to the technical field of recycling of agricultural pollutants, in particular to a buried pool type intelligent static aerobic fermentation waste vegetable treatment device.

Background

In daily life, vegetables are essential on dining tables of people. In recent years, the market demands are met in various regions, the supporting force is increased, and the vegetable industry is accelerated in the aspects of facility, large-scale and standardized development. However, with the rapid development of the vegetable industry, the amount of field tailstocks is increasing. Particularly, with the increasing improvement of the living standard of urban residents, clean vegetables are sold on the market and bought in supermarkets, and a large amount of defective vegetables and leaves, roots, stems, fruits and the like generated in the processing treatment of the clean vegetables become wastes. Due to the lack of treatment technology, the wastes are low in conversion and utilization rate, are randomly dumped and accumulated beside the field, the roads and ditches of the rural areas, pollute air, rivers and underground water after being accumulated for a long time, are bred with a large number of mosquitoes and flies after being decayed, and have adverse effects on the life quality and the body health of urban and rural residents, and some disease residues form serious threats to the continuous healthy development of the vegetable industry.

At present, some problems generally exist in the aspect of treatment of the tail vegetables: the degree of automation is not high; the process is complex; the waste liquid is directly treated, and the recovery rate is low.

SUMMERY OF THE UTILITY MODEL

The utility model aims to solve the defects of the prior art and provides an underground pool type intelligent static aerobic fermentation waste vegetable treatment device.

The new technical scheme of the utility model is as follows: the utility model provides a bury static aerobic fermentation tail dish processing apparatus of pond formula intelligence, includes preliminary treatment place, smashes mixing arrangement, forklift, constant temperature air supply arrangement, fermentation vat, draw gear, controlling means, secondary area of rotting, screening plant and finished product warehouse, the tail dish is placed the preliminary treatment place, and the tail dish in the preliminary treatment place smashes through smashing mixing arrangement, adds auxiliary material and fermentation inoculant in the tail dish after smashing and mixes through smashing mixing arrangement, smash the tail dish after mixing and transport to the fermentation vat through the forklift, the fermentation vat lateral wall install temperature sensor, and temperature sensor and controlling means are connected, fermentation vat top install constant temperature air supply arrangement and draw gear, constant temperature air supply arrangement and draw gear be connected with controlling means, constant temperature air supply arrangement include fan, ventilation groove and ventilation hole, the fermentation vat install in the fermentation vat bottom, the ventilation inslot install the blast pipe, and the blast pipe is connected with the fan, the ventilation inslot on evenly distributed have a plurality of ventilation holes, the fan passes through the ventilation hole to supplying air in the fermentation vat, draw gear install at the fermentation vat top, draw gear include motor, haulage rope and spool, the spool on the winding have a plastic film, and the spool passes through the haulage rope be connected with the motor, the tail dish after the fermentation passes through the forklift and gets into the secondary zone of rotting, the tail dish after rotting gets into screening plant and sieves and pack, the tail dish after the packing gets into finished product warehouse.

The forklift is of a gripper type.

The constant-temperature air supply device comprises a fan and a constant-temperature heating system.

The blower is 2 roots blowers.

The number of the motors is 2

The hauling cable is a steel wire.

The number of the temperature sensors is 4.

The fermentation tank is buried.

The control device is a PLC.

The utility model has the beneficial effects that: the utility model adopts a buried fermentation tank, and waste liquid generated by the waste vegetables can be directly used for fermentation of the waste vegetables or absorbed into the ground; through the application of automation technology, a PLC intelligent control system is added, the system is stable and reliable in operation and high in expandability, organic linkage of all production links of the whole system and automatic detection and control of important production parameters are realized, the labor intensity of workers is reduced, energy and material consumption is reduced, the production cost is reduced, and the optimized operation of an aerobic fermentation treatment process is realized to a certain extent.

Drawings

FIG. 1 is a connection block diagram of the present invention.

FIG. 2 is a schematic view of the structure of a fermentation tank.

Wherein: 1. the system comprises a pretreatment site, 2, a crushing and mixing device, 3, a forklift, 4, a constant-temperature air supply device, 401, a fan, 402, a ventilation groove, 403, a ventilation hole, 5, a fermentation tank, 6, a traction device, 601, a motor, 602, a traction rope, 603, a scroll, 7, a control device, 8, a secondary decomposition area, 9, a screening device, 10, a finished product warehouse, 11 and a temperature sensor.

Detailed Description

The utility model will be further described with reference to the accompanying drawings.

A buried pool type intelligent static aerobic fermentation tail vegetable treatment device comprises a pretreatment field 1, a crushing and mixing device 2, a forklift 3, a constant-temperature air supply device 4, a fermentation pool 5), a traction device 6, a control device 7, a secondary decomposition area 8, a screening device 9 and a finished product warehouse 10, tail vegetables are placed in the pretreatment field 1, the tail vegetables in the pretreatment field 1 are crushed through the crushing and mixing device 2, auxiliary materials and fermentation inoculants are added into the crushed tail vegetables and are mixed through the crushing and mixing device 2, the crushed and mixed tail vegetables are conveyed to the fermentation pool 5 through the forklift 3, a temperature sensor 11 is installed on the side wall of the fermentation pool 5, the temperature sensor 11 is connected with the control device 7, the fermentation pool 5 is provided with the constant-temperature air supply device 4 and the traction device 6, the constant-temperature air supply device 4 and the traction device 6 are connected with the control device 7, constant temperature air supply arrangement 4 include fan 401, ventilation groove 402 and ventilation hole 403, ventilation groove 402 install in 5 bottoms of fermentation vat, ventilation groove 402 in install the blast pipe, and the blast pipe is connected with fan 401, ventilation groove 402 on evenly distributed have a plurality of ventilation holes 403, fan 401 passes through ventilation hole 403 to the air supply in the fermentation vat 5, draw gear 6 install at 5 tops of fermentation vat, draw gear 6 include motor 601, haulage rope 602 and spool 603, spool 603 on the winding have the plastic film, and spool 603 pass through haulage rope 602 and motor 601 be connected, the tail dish after the fermentation gets into secondary rotten district 8 through forklift 3, the tail dish after rotten gets into screening plant 9 and sieves and packs, the tail dish after the packing gets into finished product warehouse 10.

The forklift 3 is of a grab type.

The constant-temperature air supply device 4 comprises a fan 401 and a constant-temperature heating system.

The blower 401 is 2 roots blowers.

The motor 601 is 2

The hauling cable 602 is a steel wire.

The number of the temperature sensors 11 is 4.

The fermentation tank 5 is buried.

The control device 7 is a PLC.

Crushing the tailed vegetables in a crushing and mixing device 2 in a pretreatment field 1, adding auxiliary materials and fermentation bacteria agents in proportion, and uniformly mixing; the materials are conveyed to a buried fermentation tank 5 by a hand grab type forklift 3, a cover traction device 6 is arranged at the top of the fermentation tank 5, and plastic films are covered for primary fermentation (the plastic films are wound on a scroll 603, and can be opened or closed manually or electrically from two sides of the buried fermentation tank, so that the feeding and discharging are facilitated); during primary fermentation, the PLC intelligent control device 7 in the control room collects signals of a temperature sensor 11 on the side wall of the underground tank and controls the constant-temperature air supply device 4 to realize automatic ventilation and oxygen supply. The primary fermentation period is about 14-20 days; after the primary fermentation is finished, the fermentation product is conveyed to a secondary decomposition area 8 by using a hand grab type forklift 3 and is kept stand for more than 30 days. After the secondary decomposition is finished, the product is screened and packaged by a screening device 9 and transported to a finished product warehouse 10 for storage.

In the pretreatment field 1, the waste vegetables are proportionally added with auxiliary materials and fermentation bacteria agents and then are crushed. The crushing and mixing device 2 mainly completes crushing of solid wastes by means of the principle of 'shearing and cutting', the motor drives the speed reducer to transmit torque to the moving knife of the crusher through the knife roll shaft, the knife hook of the moving knife hooks the materials to be torn downwards, and the blades of the pair rollers cut solid wastes such as hay and the like scissors. Discharging the mixed and crushed materials from the bottom of the crusher. The discharged materials are conveyed to a buried fermentation tank 5 by a hand grab type forklift 3.

The buried fermentation tank 5 comprises a constant temperature air supply device 4 and a cover traction device 6. The materials are primarily fermented for 14-20 days in the buried fermentation tank 5. Redundant percolate is directly absorbed to the underground in the fermentation process, and after the fermentation is finished, the material is conveyed to a secondary decomposition area by the hand grab type forklift 3. The constant-temperature air supply device 4 adopts 2 Roots fans 401 and a constant-temperature heating system, and the constant-temperature air supply device is used for supplying air required by the static aerobic fermentation system; the blast pipe of the constant-temperature air supply device 4 is fixedly arranged in the ventilation groove 402 at the bottom of the material pile according to the process requirements, the data of the on-site acquisition instrument is used for sending the process parameters to the PLC control device 7, the PLC logic control judges that oxygen is needed to be supplied, oxygen is sent into the material pile through the blast pipe, and the height of the oxygen entering the material pile can be adjusted according to the process requirements. And stopping supplying oxygen after the process parameter detection meets the process requirement, and ending the oxygen supply operation. The cover traction device 6 is provided with a motor 601 power system, a plastic film is wound on a reel 603, and the plastic film can be opened or closed manually or electrically from two sides of the fermentation tank 5 by a steel wire traction rope 602, so that feeding and discharging are facilitated.

The materials are stood for more than 30 days in the secondary decomposition area 8, and then the mixed materials with different particle sizes are separated into fertilizers with various particle sizes by a sieving surface with holes through a sieving device 9, and the products are separated and packaged. The packaged material is transported by the hand truck 3 to a finished goods warehouse 10.

Claims

1. The utility model provides a bury static aerobic fermentation tail dish processing apparatus of pond formula intelligence, includes pretreatment site (1), smashes mixing arrangement (2), forklift (3), constant temperature air supply arrangement (4), fermentation vat (5), draw gear (6), controlling means (7), secondary area of rotting (8), screening plant (9) and finished product warehouse (10), its characterized in that: the tail dish is placed in preliminary treatment place (1), and the tail dish in preliminary treatment place (1) smashes through smashing mixing arrangement (2), add auxiliary material and zymophyte agent in the tail dish after smashing and mix through smashing mixing arrangement (2), smash the tail dish after mixing and transport to fermentation vat (5) through forklift (3), fermentation vat (5) lateral wall install temperature sensor (11), and temperature sensor (11) are connected with controlling means (7), fermentation vat (5) top install constant temperature air supply arrangement (4) and draw gear (6), constant temperature air supply arrangement (4) and draw gear (6) be connected with controlling means (7), constant temperature air supply arrangement (4) include fan (401), ventilation groove (402) and ventilation hole (403), ventilation groove (402) install in fermentation vat (5) bottom, ventilation groove (402) in install the blast pipe, and the blast pipe is connected with fan (401), ventilation groove (402) on evenly distributed have a plurality of ventilation holes (403), fan (401) pass through ventilation hole (403) supply air in to fermentation vat (5), draw gear (6) install at fermentation vat (5) top, draw gear (6) including motor (601), haulage rope (602) and spool (603), spool (603) on the winding have the plastic film, and spool (603) pass through haulage rope (602) be connected with motor (601), the tail dish after the fermentation passes through forklift (3) and gets into secondary rotten district (8), the tail dish after rotten gets into screening plant (9) and sieves and packs, the tail dish after the packing gets into finished product warehouse (10).

2. The underground pond type intelligent static aerobic fermentation waste vegetable treatment device according to claim 1, which is characterized in that: the forklift (3) is of a grab type.

3. The underground pond type intelligent static aerobic fermentation waste vegetable treatment device according to claim 1, which is characterized in that: the constant-temperature air supply device (4) comprises a fan (401) and a constant-temperature heating system.

4. The underground pond type intelligent static aerobic fermentation waste vegetable treatment device according to claim 1 or 3, which is characterized in that: the blower (401) is 2 Roots blowers.

5. The underground pond type intelligent static aerobic fermentation waste vegetable treatment device according to claim 1, which is characterized in that: the number of the motors (601) is 2.

6. The underground pond type intelligent static aerobic fermentation waste vegetable treatment device according to claim 1, which is characterized in that: the hauling cable (602) is a steel wire.

7. The underground pond type intelligent static aerobic fermentation waste vegetable treatment device according to claim 1, which is characterized in that: the number of the temperature sensors (11) is 4.

8. The underground pond type intelligent static aerobic fermentation waste vegetable treatment device according to claim 1, which is characterized in that: the fermentation tank (5) is buried.

9. The underground pond type intelligent static aerobic fermentation waste vegetable treatment device according to claim 1, which is characterized in that: the control device (7) is a PLC.