CN215413137U - Smelting furnace for aluminum alloy production - Google Patents
Smelting furnace for aluminum alloy production Download PDFInfo
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- CN215413137U CN215413137U CN202121789643.0U CN202121789643U CN215413137U CN 215413137 U CN215413137 U CN 215413137U CN 202121789643 U CN202121789643 U CN 202121789643U CN 215413137 U CN215413137 U CN 215413137U
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- smelting furnace
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- aluminum alloy
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P10/00—Technologies related to metal processing
- Y02P10/25—Process efficiency
Abstract
The utility model discloses a smelting furnace for producing aluminum alloy, which belongs to the technical field of smelting furnaces and comprises a smelting furnace main body and a smelting furnace crucible, wherein the smelting furnace crucible is fixedly arranged on the inner wall of the smelting furnace main body, a liquid outlet device is arranged on the inner bottom wall of the smelting furnace main body, and a recovery device is arranged on the right side of the smelting furnace main body. The utility model discloses a, control the recovery unit circular telegram and be linked together with the smelting furnace main part is inside, the inside steam of smelting furnace main part just can follow inside the smelting furnace main part gets into recovery unit afterwards, steam and cooling water carry out the heat transfer, thereby make cooling water temperature rise, the gaseous discharge recovery unit of temperature decline, wherein the heat heats cooling water, the user of service can carry out recycle with the water after the heating, recovery unit's setting can avoid causing the waste of heat resource, the while also can reduce exhaust gas's temperature and prevent to cause the incident, the problem of aluminium alloy production needs the manual work to empty and waste the heat in the past is solved.
Description
Technical Field
The utility model relates to the technical field of smelting furnaces, in particular to a smelting furnace for producing aluminum alloy.
Background
The smelting furnace is equipment for melting metal ingots and some waste metals, adding necessary alloy components, and smelting the metal ingots and the waste metals into required alloy through operations of slagging-off, refining and the like.
The existing smelting furnace needs to clamp a hot melting crucible out of a metal solution poured into the crucible by virtue of a pliers in the use process, is not convenient enough, reduces the working efficiency, and is low in safety.
SUMMERY OF THE UTILITY MODEL
Aiming at the problems in the prior art, the utility model aims to provide a smelting furnace for producing aluminum alloy, which is used for solving the problems that the traditional smelting furnace for producing aluminum alloy needs to be manually poured and wastes heat.
In order to solve the above problems, the present invention adopts the following technical solutions.
The utility model provides a smelting furnace for aluminum alloy production, includes smelting furnace main part and smelting furnace crucible, smelting furnace crucible fixed mounting is on the inner wall of smelting furnace main part, be provided with out the liquid device on the interior diapire of smelting furnace main part, the right side of smelting furnace main part is provided with recovery unit.
As a further description of the above technical solution: the left side fixed mounting of smelting furnace main part has control panel, go out liquid device and recovery unit all with control panel between electric connection.
As a further description of the above technical solution: the bottom of the smelting furnace main body is fixedly connected with locking universal wheels which are uniformly distributed.
As a further description of the above technical solution: the liquid outlet device comprises a guide table, the guide table is fixedly connected to the inner bottom wall of the smelting furnace main body, the left side of the guide table penetrates through and extends to the outside of the smelting furnace main body, an electric push rod is fixedly mounted on the inner bottom wall of the smelting furnace main body, a floating plate is fixedly connected to the top end of the electric push rod, a floating cylinder is fixedly connected to the top of the floating plate, the bottom end of the floating cylinder penetrates through and extends to the bottom of the floating plate, a discharging groove is formed in the bottom of the smelting furnace crucible, the top end of the floating cylinder is located inside the discharging groove, through holes which are uniformly distributed are formed in the floating cylinder, the through holes are communicated with the inside of the floating cylinder, and the electric push rod is electrically connected with the control panel.
As a further description of the above technical solution: the bottom of the crucible of the smelting furnace is fixedly connected with two telescopic rods, and the bottom ends of the two telescopic rods are fixedly connected to the floating plate.
As a further description of the above technical solution: the top end of the floating cylinder is fixedly connected with a stop block, and the stop block is in contact with the inner bottom wall of the crucible of the smelting furnace.
As a further description of the above technical solution: the recovery unit includes the water storage box, water storage box fixed connection is on the right side of smelting furnace main part, the inside of water storage box is provided with the water-cooled tube, the left end of water-cooled tube runs through the water storage box and extends the inside of smelting furnace main part, the left end fixed mounting of water-cooled tube has the solenoid valve, the top of water-cooled tube runs through and extends to the top of water storage box, electric connection between solenoid valve and the control panel.
As a further description of the above technical solution: and an induced draft fan is fixedly installed at the top of the water storage tank, and the induced draft fan is positioned at the top of the water cooling pipe.
Compared with the prior art, the utility model has the advantages that:
(1) in the scheme, a user uses a smelting furnace crucible in a smelting furnace main body to smelt aluminum alloy, when aluminum alloy liquid in the smelting furnace crucible needs to be discharged, the user controls a liquid outlet device to be electrified, the aluminum alloy liquid in the smelting furnace crucible is discharged out of the smelting furnace main body through the liquid outlet device after the liquid outlet device is electrified, the arrangement of the liquid outlet device can avoid the situation that the aluminum alloy liquid needs to be manually poured when the liquid is discharged, the liquid outlet speed is accelerated, the smelting efficiency is improved, when hot gas in the smelting furnace main body needs to be discharged, the user adds cooling water into the recovery device, then controls the power of the recovery device and is communicated with the interior of the smelting furnace main body, then the hot gas in the smelting furnace main body can enter the recovery device from the smelting furnace main body, the hot gas exchanges heat with the cooling water, the temperature of the cooling water rises, and the gas with the temperature of the reduced gas is discharged out of the recovery device, wherein the heat heats the cooling water, and the user of service can carry out recycle with the water after heating, and recovery unit's setting can avoid causing the waste of heat resource, also can reduce exhaust gas's temperature simultaneously and prevent to cause the incident, has solved in the past for the aluminum alloy production smelting furnace need artifically empty with the extravagant thermal problem.
(2) This scheme, control panel's setting can make this device of controlling that the user of service is simple swift more to this input that reduces personnel and the step of required operation, thereby accelerate the efficiency of smelting to the aluminum alloy.
(3) This scheme, the setting up of locking universal wheel makes the smelting furnace main part remove to alleviate user of service amount of labour when needs remove.
(4) This scheme, when needs are with the inside aluminum alloy liquid discharge of smelting pot crucible, user of service controls electric putter circular telegram work, electric putter drives the floating plate synchronous shift up rather than fixed connection after the circular telegram, and the section of thick bamboo that floats with floating plate fixed connection then moves up along with it, the through-hole is located the bottom of silo down under normal conditions, the through-hole that rises gradually along with the floating section of thick bamboo begins to get into inside the smelting pot crucible, can control electric putter stop work this moment, the inside aluminum alloy liquid of smelting pot crucible begins to get into inside the floating section of thick bamboo through the through-hole, it is inside to drip to the direction platform through the floating section of thick bamboo afterwards, inside the smelting furnace main part is discharged through the direction platform afterwards, the condition that needs the manual work to empty when going out liquid can be avoided in the setting of play liquid device, go out liquid speed, thereby improve smelting efficiency.
(5) This scheme, when the floating plate takes place to remove, the telescopic link also can take place flexible thereupon, and the setting of telescopic link can avoid the floating plate to take place the slope for the floating plate only can carry out vertical direction's removal.
(6) According to the scheme, when the liquid outlet device does not work, the check blocks can be tightly attached to the inner bottom wall of the crucible of the smelting furnace, and the arrangement of the check blocks can prevent aluminum alloy liquid from overflowing through a gap between the floating barrel and the discharging groove.
(7) This scheme, when needs are discharged the inside steam of smelting furnace main part, the user adds the cooling water with the water storage box is inside, control solenoid valve circular telegram and open the valve after that, the inside steam of smelting furnace main part just can follow inside the smelting furnace main part gets into the water-cooling pipe afterwards, inside along with crooked water-cooling pipe gets into the water storage box, steam carries out the heat transfer through water-cooling pipe and cooling water, thereby make cooling water temperature rise, complete water-cooling pipe can increase the heat transfer time between steam and the cooling water, thereby improve heat exchange efficiency, the gas that the temperature descends passes through the water-cooling pipe top and discharges, wherein the heat heats the cooling water, the user can carry out recycle with the water after the heating, recovery unit's setting can avoid causing the waste of heat resource, the while also can reduce discharge gas's temperature and prevent to cause the incident.
(8) This scheme, when the inside gas of smelting furnace main part need be discharged fast to the user of service, the induced draft fan circular telegram work can be controlled to the personnel after using, produces suction after the induced draft fan circular telegram to accelerate steam at the inside travelling speed of water-cooling pipe.
Drawings
FIG. 1 is a schematic perspective view of the present invention;
FIG. 2 is a schematic front sectional view of the present invention;
FIG. 3 is an enlarged schematic view of the structure at A in FIG. 2 according to the present invention;
FIG. 4 is an enlarged view of the structure of FIG. 2B according to the present invention;
fig. 5 is a schematic perspective view of the floating cylinder of the present invention.
The reference numbers in the figures illustrate:
1. a smelting furnace main body; 2. a crucible of a melting furnace; 3. a liquid outlet device; 301. a guide table; 302. an electric push rod; 303. a floating plate; 304. a float drum; 305. a discharging groove; 306. a through hole; 4. a recovery device; 401. a water storage tank; 402. a water-cooled tube; 403. an electromagnetic valve; 5. a control panel; 6. a universal wheel; 7. a telescopic rod; 8. a stopper; 9. an induced draft fan.
Detailed Description
The technical solution in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention;
referring to fig. 1 to 5, the melting furnace for producing aluminum alloy in the present invention includes a melting furnace main body 1 and a melting furnace crucible 2, the melting furnace crucible 2 is fixedly installed on an inner wall of the melting furnace main body 1, a liquid outlet device 3 is disposed on an inner bottom wall of the melting furnace main body 1, and a recovery device 4 is disposed on a right side of the melting furnace main body 1.
In the utility model, a user uses the smelting furnace crucible 2 in the smelting furnace main body 1 to smelt aluminum alloy, when aluminum alloy liquid in the smelting furnace crucible 2 needs to be discharged, the user controls the liquid outlet device 3 to be electrified, the aluminum alloy liquid in the smelting furnace crucible 2 is discharged out of the smelting furnace main body 1 through the interior of the liquid outlet device 3, the liquid outlet device 3 can avoid the situation that the aluminum alloy liquid needs to be manually poured during liquid outlet, the liquid outlet speed is accelerated, so that the smelting efficiency is improved, when hot gas in the smelting furnace main body 1 needs to be discharged, the user adds cooling water into the recovery device 4, then controls the recovery device 4 to be electrified and communicated with the interior of the smelting furnace main body 1, then the hot gas in the smelting furnace main body 1 can enter the recovery device 4 from the smelting furnace main body 1, and the hot gas exchanges heat with the cooling water, so that the temperature of the cooling water is increased, gas outgoing recovery unit 4 that the temperature descends, wherein the heat heats the cooling water, and the user of service can carry out recycle with the water after heating, and recovery unit 4's setting can avoid causing the waste of heat resource, also can reduce exhaust gas's temperature simultaneously and prevent to cause the incident, has solved in the past for the aluminum alloy production smelting furnace need artifically empty with extravagant thermal problem.
Please refer to fig. 1 and 2, wherein: the left side of the smelting furnace main body 1 is fixedly provided with a control panel 5, and the liquid outlet device 3 and the recovery device 4 are electrically connected with the control panel 5.
According to the utility model, due to the arrangement of the control panel 5, a user can operate the device more simply and quickly, so that the investment of the user and the steps required to operate are reduced, and the aluminum alloy smelting efficiency is accelerated.
Please refer to fig. 1 and 2, wherein: the bottom of the smelting furnace main body 1 is fixedly connected with locking universal wheels 6 which are uniformly distributed.
In the utility model, the arrangement of the locking universal wheels 6 enables the smelting furnace main body 1 to move, thereby reducing the labor amount of users when the smelting furnace main body needs to move.
Please refer to fig. 1, 2, 3 and 5, wherein: liquid outlet device 3 includes guide table 301, guide table 301 fixed connection is on the interior diapire of smelting furnace main part 1, the left side of guide table 301 runs through and extends to the outside of smelting furnace main part 1, fixed mounting has electric putter 302 on the interior diapire of smelting furnace main part 1, the top fixedly connected with of electric putter 302 floats board 303, the floating section of thick bamboo 304 of top fixedly connected with of floating board 303, the bottom of floating section of thick bamboo 304 runs through and extends to the bottom of floating board 303, silo 305 has been seted up to the bottom of smelting furnace crucible 2, the top of floating section of thick bamboo 304 is located the inside of silo 305 down, evenly distributed's through-hole 306 has been seted up on the floating section of thick bamboo 304, through-hole 306 all is linked together with the inside of floating section of thick bamboo 304, electric connection between electric putter 302 and the control panel 5.
In the utility model, when the aluminum alloy liquid in the crucible 2 of the melting furnace needs to be discharged, a user controls the electric push rod 302 to be electrified, the electric push rod 302 drives the floating plate 303 fixedly connected with the electric push rod 302 to synchronously move upwards after being electrified, the floating barrel 304 fixedly connected with the floating plate 303 moves upwards along with the electric push rod 302, through-hole 306 is located the bottom of unloading groove 305 under normal conditions, through-hole 306 begins to get into smelting pot crucible 2 along with floating barrel 304's gradual rising inside, can control electric putter 302 stop work this moment, the inside aluminum alloy liquid of smelting pot crucible 2 begins to get into inside floating barrel 304 through-hole 306, it is inside to drip to direction platform 301 through floating barrel 304 afterwards, inside 1 of smelting furnace main part is discharged through direction platform 301 afterwards, the condition that needs the manual work to empty when going out liquid can be avoided in play liquid device 3's setting, accelerate out liquid speed, thereby improve smelting efficiency.
Please refer to fig. 2 and 3, wherein: the bottom of the crucible 2 of the melting furnace is fixedly connected with two telescopic rods 7, and the bottom ends of the two telescopic rods 7 are fixedly connected to the floating plate 303.
In the utility model, when the floating plate 303 moves, the telescopic rod 7 also expands and contracts, and the arrangement of the telescopic rod 7 can avoid the floating plate 303 from inclining, so that the floating plate 303 can only move in the vertical direction.
Please refer to fig. 2, 3 and 5, wherein: the top end of the floating cylinder 304 is fixedly connected with a stopper 8, and the stopper 8 is contacted with the inner bottom wall of the crucible 2 of the melting furnace.
In the utility model, when the liquid outlet device 3 does not work, the stop block 8 is tightly attached to the inner bottom wall of the crucible 2 of the melting furnace, and the arrangement of the stop block 8 can prevent the aluminum alloy liquid from overflowing through a gap between the floating cylinder 304 and the blanking groove 305.
Please refer to fig. 2 and 4, wherein: the recovery unit 4 includes water storage tank 401, and water storage tank 401 fixed connection is on the right side of smelting furnace main part 1, and water storage tank 401's inside is provided with water-cooled tube 402, and water storage tank 401 is run through and the inside of smelting furnace main part 1 is extended to the left end of water-cooled tube 402, and the left end fixed mounting of water-cooled tube 402 has solenoid valve 403, and water-cooled tube 402's top is run through and is extended to water storage tank 401's top, electric connection between solenoid valve 403 and the control panel 5.
In the utility model, when the hot gas in the smelting furnace main body 1 needs to be discharged, a user adds cooling water into the water storage tank 401, then the solenoid valve 403 is controlled to be energized and the valve is opened, and then the hot gas inside the furnace body 1 enters the inside of the water cooling tubes 402 from the furnace body 1, and as the bent water cooling tubes 402 enter the inside of the water storage tanks 401, the hot gas exchanges heat with the cooling water through the water cooling tubes 402, so that the temperature of the cooling water rises, the heat exchange time between the hot gas and the cooling water can be prolonged by the bent water-cooled tube 402, thereby improving the heat exchange efficiency, the gas with the reduced temperature is discharged through the top end of the water-cooled tube 402, wherein the heat heats the cooling water, and the user of service can carry out recycle with the water after heating, and recovery unit 4's setting can avoid causing the waste of heat resource, also can reduce exhaust gas's temperature simultaneously and prevent to cause the incident.
Please refer to fig. 2, in which: an induced draft fan 9 is fixedly installed at the top of the water storage tank 401, and the induced draft fan 9 is located at the top of the water cooling pipe 402.
In the utility model, when the user needs to discharge the gas in the smelting furnace main body 1 quickly, the user can control the induced draft fan 9 to work by electrifying, and the induced draft fan 9 generates suction after being electrified, thereby accelerating the moving speed of the hot gas in the water cooling pipe 402.
In this embodiment, the electric putter 302 may be TGJ-01.
The working principle is as follows: a user uses the smelting furnace crucible 2 in the smelting furnace main body 1 to smelt aluminum alloy, when aluminum alloy liquid in the smelting furnace crucible 2 needs to be discharged, the user controls the electric push rod 302 to be electrified, the electric push rod 302 drives the floating plate 303 fixedly connected with the electric push rod 302 to synchronously move upwards after being electrified, the floating barrel 304 fixedly connected with the floating plate 303 moves upwards along with the electric push rod 302, the through hole 306 is positioned at the bottom of the blanking groove 305 under normal conditions, the through hole 306 starts to enter the smelting furnace crucible 2 along with the gradual rising of the floating barrel 304, at the moment, the electric push rod 302 can be controlled to stop working, the aluminum alloy liquid in the smelting furnace crucible 2 starts to enter the floating barrel 304 through the through hole 306, then the aluminum alloy liquid downwards drops into the guide table 301 through the floating barrel 304, then the aluminum alloy liquid is discharged out of the smelting furnace main body 1 through the guide table 301, and the liquid outlet device 3 can avoid the situation that the aluminum alloy liquid needs to be manually poured out, the liquid outlet speed is accelerated, so that the smelting efficiency is improved, when hot gas in the smelting furnace main body 1 needs to be discharged, cooling water is added into the water storage tank 401 by a user, then the control electromagnetic valve 403 is electrified and a valve is opened, then the hot gas in the smelting furnace main body 1 enters the water cooling pipe 402 from the smelting furnace main body 1, the hot gas exchanges heat with the cooling water through the water cooling pipe 402 along with the bent water cooling pipe 402 entering the water storage tank 401, so that the temperature of the cooling water rises, the heat exchange time between the hot gas and the cooling water can be prolonged by the bent water cooling pipe 402, so that the heat exchange efficiency is improved, the gas with the reduced temperature is discharged from the top end of the water cooling pipe 402, wherein the cooling water is heated by heat, the user can recycle the heated water, the arrangement of the recycling device 4 can avoid waste of heat resources, and can also reduce the temperature of discharged gas to prevent safety accidents, the problem of in the past for the aluminum alloy production smelting furnace need artifically empty and waste heat is solved.
The foregoing is only a preferred embodiment of the present invention; the scope of the utility model is not limited thereto. Any person skilled in the art should be able to cover the technical scope of the present invention by equivalent or modified solutions and modifications within the technical scope of the present invention.
Claims (8)
1. The utility model provides a smelting furnace is used in aluminum alloy production, includes smelting furnace main part (1) and smelting furnace crucible (2), smelting furnace crucible (2) fixed mounting is on the inner wall of smelting furnace main part (1), its characterized in that: the liquid outlet device (3) is arranged on the inner bottom wall of the smelting furnace main body (1), and the recovery device (4) is arranged on the right side of the smelting furnace main body (1).
2. The smelting furnace for producing aluminum alloy according to claim 1, characterized in that: the left side fixed mounting of smelting furnace main part (1) has control panel (5), go out liquid device (3) and recovery unit (4) all with control panel (5) between electric connection.
3. The smelting furnace for producing aluminum alloy according to claim 1, characterized in that: the bottom of the smelting furnace main body (1) is fixedly connected with locking universal wheels (6) which are uniformly distributed.
4. The smelting furnace for producing aluminum alloy according to claim 2, characterized in that: the liquid outlet device (3) comprises a guide table (301), the guide table (301) is fixedly connected to the inner bottom wall of the smelting furnace main body (1), the left side of the guide table (301) penetrates through and extends to the outside of the smelting furnace main body (1), an electric push rod (302) is fixedly mounted on the inner bottom wall of the smelting furnace main body (1), the top end of the electric push rod (302) is fixedly connected with a floating plate (303), the top of the floating plate (303) is fixedly connected with a floating barrel (304), the bottom end of the floating barrel (304) penetrates through and extends to the bottom of the floating plate (303), a blanking groove (305) is formed in the bottom of the smelting furnace crucible (2), the top end of the floating barrel (304) is located inside the blanking groove (305), through holes (306) which are uniformly distributed are formed in the floating barrel (304), and the through holes (306) are communicated with the inside of the floating barrel (304), the electric push rod (302) is electrically connected with the control panel (5).
5. The smelting furnace for producing aluminum alloy according to claim 4, characterized in that: the bottom of the crucible pot (2) is fixedly connected with two telescopic rods (7), and the bottom ends of the two telescopic rods (7) are fixedly connected to the floating plate (303).
6. The smelting furnace for producing aluminum alloy according to claim 4, characterized in that: the top end of the floating cylinder (304) is fixedly connected with a stop block (8), and the stop block (8) is in contact with the inner bottom wall of the crucible (2) of the smelting furnace.
7. The smelting furnace for producing aluminum alloy according to claim 2, characterized in that: recovery unit (4) include water storage box (401), water storage box (401) fixed connection is on the right side of smelting furnace main part (1), the inside of water storage box (401) is provided with water-cooled tube (402), the left end of water-cooled tube (402) runs through water storage box (401) and extends the inside of smelting furnace main part (1), the left end fixed mounting of water-cooled tube (402) has solenoid valve (403), the top of water-cooled tube (402) is run through and is extended to the top of water storage box (401), electric connection between solenoid valve (403) and control panel (5).
8. The smelting furnace for producing aluminum alloy according to claim 7, characterized in that: and an induced draft fan (9) is fixedly installed at the top of the water storage tank (401), and the induced draft fan (9) is positioned at the top of the water cooling pipe (402).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202121789643.0U CN215413137U (en) | 2021-08-02 | 2021-08-02 | Smelting furnace for aluminum alloy production |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202121789643.0U CN215413137U (en) | 2021-08-02 | 2021-08-02 | Smelting furnace for aluminum alloy production |
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| CN215413137U true CN215413137U (en) | 2022-01-04 |
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| CN202121789643.0U Active CN215413137U (en) | 2021-08-02 | 2021-08-02 | Smelting furnace for aluminum alloy production |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115557668A (en) * | 2022-09-17 | 2023-01-03 | 颜平 | Energy-saving smelting furnace for glass production |
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2021
- 2021-08-02 CN CN202121789643.0U patent/CN215413137U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115557668A (en) * | 2022-09-17 | 2023-01-03 | 颜平 | Energy-saving smelting furnace for glass production |
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