CN207079262U - Integral type glowing furnace - Google Patents

Integral type glowing furnace Download PDF

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Publication number
CN207079262U
CN207079262U CN201720703488.3U CN201720703488U CN207079262U CN 207079262 U CN207079262 U CN 207079262U CN 201720703488 U CN201720703488 U CN 201720703488U CN 207079262 U CN207079262 U CN 207079262U
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CN
China
Prior art keywords
heater
fire door
pipeline
quenching tank
integral type
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Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Fee Related
Application number
CN201720703488.3U
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Chinese (zh)
Inventor
谢磊
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JIANGSU LIWO NEW ENERGY TECHNOLOGY Co Ltd
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JIANGSU LIWO NEW ENERGY TECHNOLOGY Co Ltd
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Priority to CN201720703488.3U priority Critical patent/CN207079262U/en
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Publication of CN207079262U publication Critical patent/CN207079262U/en
Expired - Fee Related legal-status Critical Current
Anticipated expiration legal-status Critical

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Abstract

The utility model discloses a kind of integral type glowing furnace, including hoisting mechanism, outer container, body of heater, burner hearth, furnace shell, fire door, heat circulating system, material frame and quenching tank, the quenching tank is fixed on outer container inner bottom part, the quenching tank is rectangle cell body, the quenching tank side is the dividing plate with hole, it is provided with positioned at dividing plate opposite side and the semicircular pipeline one to be formed is surrounded with dividing plate, ball float moving up and down is provided with the pipeline one, the top of pipeline one is spherical and connected with water pipe.Using the combination of water pipe and ball float in the utility model, when water reaches certain height, ball float blocks water pipe automatically, realizes automatic watering so that is required for worker by quenching tank pull-out plus water, simple operation without quenching end every time.

Description

Integral type glowing furnace
Technical field
It the utility model is related to industrial forging field, more particularly to a kind of integral type glowing furnace.
Background technology
Glowing furnace is the nonstandard electric furnace specially designed according to user's requirement, is mainly used in the various workpiece quenchings of aluminium industry, adds The heat treatments such as heat are used, and glowing furnace is applied to solution heat treatment and Ageing Treatment to large and medium-sized alloy product parts.Quenching Stove mainly includes hoisting mechanism, push-pull mechanism, heating furnace and quenching tank, and the only effective cooperation of each part can just improve effect Rate.
And for example disclose a kind of glowing furnace in Chinese patent literature CN204690054U, including push-pull mechanism, hoisting mechanism, Support, body of heater, bonnet, burner hearth, furnace shell, fire door, heat circulating system, material frame and quenching tank;The main body of glowing furnace is body of heater, body of heater Main body be heating furnace, be provided with furnace shell, burner hearth and bonnet in heating furnace, heating element heater and bonnet be provided with burner hearth;On body of heater End is provided with heat circulating system;Body of heater lower end is provided with fire door, and the junction of fire door and body of heater is provided with refractory fiber cotton sand seal Knife;The both sides of body of heater are provided with support, and the side of support is provided with switch board;Furnace shell inner surface attaches one layer of rubber asbestos plate; It is it again to be provided with push-pull mechanism automatic.Although the document can realize quenching, every time manual by push-pull mechanism Add water, it is cumbersome.
Utility model content
To overcome disadvantages mentioned above, the purpose of this utility model is to carry a kind of integral type glowing furnace.
In order to reach object above, the technical solution adopted in the utility model is:A kind of integral type glowing furnace, including lifting Mechanism, outer container, body of heater, burner hearth, furnace shell, fire door, heat circulating system, material frame and quenching tank;The main body of glowing furnace is body of heater, body of heater Main body be heating furnace, heating furnace is disposed with furnace shell and burner hearth from outside to inside, and furnace shell is located at the outermost layer of body of heater, in furnace shell Surface attaches one layer of rubber asbestos plate, is filled with refractory fibre in the interlayer between furnace shell and burner hearth, heating is provided with burner hearth Element, the heating element heater is on the inwall of burner hearth both sides;Body of heater upper end side is provided with heat circulating system, heat circulating system Including ventilation unit and wind deflector, ventilation unit is arranged at the top of body of heater, and heat circulating system is located at the outer surface of heating furnace, led Aerofoil is connected with the heat circulating system outside body of heater, and wind deflector is arranged on heating element heater and heating element heater is wrapped in into the inside; Body of heater lower end is provided with fire door, and Open Side Down for fire door, and body of heater lower end is provided with fire door, and door opening-closing structure is provided with body of heater, The junction of fire door and body of heater is provided with refractory fibre;The peripheral both sides of body of heater are provided with support, and the side of support is provided with control Cabinet processed, digital display meter is provided with switch board, switch board is connected with hoisting mechanism, heat circulating system and door opening-closing structure respectively Connect;Hoisting mechanism is provided among the interior top of body of heater, hoist engine is provided with hoisting mechanism, using low speed than reduction box, Reduction box carries self-locking device, and the bottom of hoisting mechanism is provided with material frame, is provided with quenching tank below fire door, the quenching tank is consolidated Due to outer container inner bottom part, the quenching tank is rectangle cell body, and the quenching tank side is the dividing plate with hole, positioned at dividing plate Opposite side, which is provided with, surrounds the semicircular pipeline one to be formed with dividing plate, and ball float moving up and down, institute are provided with the pipeline one The top of pipeline one is stated to be spherical and connect with water pipe.Utility model by using water pipe and ball float combination, when water reach it is certain Height when ball float block water pipe automatically so that without every time quenching end be required for worker by quenching tank pull out plus water, operation It is convenient.
Preferably, the outer box top is provided with air exhauster and pipeline two, and the pipeline two is connected with water pipe, the pipeline Two are provided with heat exchanger, and the pipeline two and water pipe connecting place are provided with magnetic valve.The utility model uses air exhauster and heat exchanger, Water resource can be greatly reused, and heat can be used as other purposes.
Preferably, the hoisting mechanism is connected with body of heater by guide rail with pulley.The utility model uses guide rail and pulley Enable to hoisting mechanism handling workpiece back and forth.
Preferably, the hoisting mechanism, guide rail and pulley material are titanium alloy.The utility model uses fusing point as 1600 DEG C Titanium alloy material hoisting mechanism, guide rail and pulley so that hoisting mechanism, guide rail and pulley will not be in 500 DEG C of bodies of heater It is melted impaired, improves the service life of equipment.
Preferably, the quenching tank side, which is provided with, can shelve the support that part is completed in quenching.The utility model using support come Shelve the workpiece of completion so that completing the workpiece of quenching can further cool down, and wait worker to take away.
Preferably, the outer container is provided with the pickup door that can outwards pull open.The utility model uses external pulling type pickup door, makes Obtaining pickup becomes easier and has goal directness.
Preferably, the heating element heater is divided on nine sections of the 3rd area inwall for hanging over burner hearth both sides by High-Alumina porcelain screw, institute It is corrugated to state heating element heater, and material uses 0Cr25Al5High temperature resistance alloy strip.The utility model is by using nine sections of 3rd area Mode is distributed heating element heater so that large-scale Al alloy parts each several part can be heated properly, using the outstanding of novel ceramic screw Extension mode make it that short circuit phenomenon will not be produced.
Preferably, the fire door is double-opening parallel-moving type, and the fire door is provided with away wheel, support is connected with inside the outer container Bar, support bar be provided be available for fire door translate guide rail bar, the door opening-closing structure include can allow fire door walk motor and Reductor, the motor and speed reducer is on support bar.The utility model is by using double-open type translation door, by opening time It is reduced to most short, completed to open the door in several seconds, maximum reduction heat scatters and disappears, and farthest reduces Al alloy parts and goes to and quenches The time of fire, improve the hardness, intensity and wearability of workpiece.
Brief description of the drawings
Fig. 1 is sectional view of the present utility model;
Fig. 2 is front view of the present utility model.
In figure:
1- hoisting mechanisms;2- outer containers;3- bodies of heater;31- heating furnaces;4- burner hearths;5- furnace shells;6- fire doors;61- walks wheel;62- branch Frame bar;63- guide rail bars;64- motors;65- decelerators;7- heat circulating systems;71- ventilation units;72- wind deflectors;8- material frames;9- Quenching tank;10- heating element heaters;11- refractory fibres;12- switch boards;13- water pipes;14- dividing plates;15- ball floats;16- air exhausters; 17- pipelines two;18- heat exchangers;19- magnetic valves;20- guide rails;21- supports;22- pickup doors;23- pipelines one.
Embodiment
Preferred embodiment of the present utility model is described in detail below in conjunction with the accompanying drawings, so that the advantages of the utility model It can be easier to be readily appreciated by one skilled in the art with feature, it is apparent clear and definite so as to be made to the scope of protection of the utility model Define.
Referring to shown in accompanying drawing 1, Fig. 2, a kind of integral type glowing furnace in the present embodiment, including hoisting mechanism 1, outer container 2, stove Body 3, burner hearth 4, furnace shell 5, fire door 6, heat circulating system 7, material frame 8 and quenching tank 9;The main body of glowing furnace is body of heater 3, the master of body of heater Body is heating furnace 31, and heating furnace 31 is disposed with furnace shell 5 and burner hearth 4 from outside to inside, and furnace shell 5 is located at the outermost layer of body of heater 3, stove The inner surface of shell 5 attaches one layer of rubber asbestos plate, is filled with refractory fibre in the interlayer between furnace shell 5 and burner hearth 4, is set in burner hearth 4 Heating element heater 10 is equipped with, the heating element heater 10 is on the inwall of the both sides of burner hearth 4;The upper end side of body of heater 3 is provided with thermal cycle System 7, heat circulating system 7 include ventilation unit 71 and wind deflector 72, and ventilation unit 71 is arranged at the top of body of heater 3, thermal cycle System 7 is located at the outer surface of heating furnace 31, and wind deflector 72 is connected with the heat circulating system 7 outside body of heater 3, and wind deflector 72 is arranged at The inside is wrapped on heating element heater 10 and by heating element heater 10;The lower end of body of heater 3 is provided with fire door, and Open Side Down for fire door, under body of heater 3 End is provided with fire door 6, is provided with the mechanism for opening/closing of fire door 6 on body of heater 3, and the junction of fire door 6 and body of heater 3 is provided with refractory fibre 11;The outside of outer container 2 is provided with switch board 12, is provided with digital display meter in switch board 12, switch board 12 respectively with hoisting mechanism 1, Heat circulating system 7 is connected with the mechanism for opening/closing of fire door 6;Hoisting mechanism 1 is provided among the interior top of body of heater 3, in hoisting mechanism 1 Be provided with hoist engine, using low speed than reduction box, reduction box carries self-locking device, and the bottom of hoisting mechanism is provided with material frame 8, The lower section of fire door 6 is provided with quenching tank 9, and the quenching tank 9 is fixed on the inner bottom part of outer container 2, and the quenching tank 9 is rectangle cell body, The side of quenching tank 9 is the dividing plate 14 with hole, is provided with positioned at the opposite side of dividing plate 14 and surrounds the semicircle formed with dividing plate 14 The pipeline 1 of shape, is provided with ball float 15 moving up and down in the pipeline 1, the top of pipeline 1 be it is spherical and with Water pipe 13 connects.The top of outer container 2 is provided with air exhauster 16 and pipeline 2 17, and the pipeline 2 17 is connected with water pipe 13, institute State pipeline 2 17 and be provided with heat exchanger 18, pipeline 2 17 and water pipe 13 connecting place is provided with magnetic valve 19.The hoisting mechanism 1 It is connected with body of heater 3 by guide rail 20 with pulley.The hoisting mechanism 1, guide rail 20 and pulley material are titanium alloy.The quenching tank 9 sides, which are provided with, can shelve the support 21 that part is completed in quenching.The outer container 2 is provided with the pickup door 22 that can outwards pull open.It is described to add Thermal element 10 is by the way that on High-Alumina porcelain screw point nine sections of the 3rd area inwall for hanging over the both sides of burner hearth 4, the heating element heater 10 is ripple Shape, material use 0Cr25Al5High temperature resistance alloy strip.The fire door 6 is double-opening parallel-moving type, and the fire door 6 is provided with away wheel 61, Support bar 62 is connected with inside the outer container 2, support bar 62 is provided with the guide rail bar 63 for being available for fire door 6 to translate, and the fire door 6 opens and closes Mechanism includes the motor 64 and reductor 65 that fire door can be allowed to walk, and the motor 64 and reductor 65 are on support bar 62.
Operation principle:
Start glowing furnace, connect fire door 6 and open and close power supply, pull open pickup door 22, workpiece is placed on support 21, hoisting mechanism 1 runs to workpiece top along guide rail 20 is promoted to workpiece inside burner hearth 4, after workpiece rises to defined position, connects fire door 6 Power supply is opened and closed, and starts the power supply of heating element heater 10 and is heated.After the completion of heating, the power supply of heating element heater 10 is cut off, fire door 6 is beaten Open, and connect the power supply of hoisting mechanism 1, workpiece is carried out water quenching.The electric power starting of air exhauster 16, the air exhauster 16 of operation will quench Caused steam is pumped into pipeline 2 17, and is entered back into quenching tank 9 after heat exchanger 18 and magnetic valve 19 and participated in circulation. After completing water quenching, the power supply of hoisting mechanism 1 is connected, hoisting mechanism 1 runs to the top of support 21 along guide rail 20 and puts workpiece Put on the stent 21, worker pulls open pickup door 22 and takes out the workpiece processed.Water on water pipe 13, when the ball float on the side of dividing plate 14 15 when blocking one 23 top of pipeline, water in stopping, being quenched next time.
For embodiment of above only to illustrate technical concepts and features of the present utility model, its object is to allow be familiar with this The people of technology understands content of the present utility model and is carried out, and the scope of protection of the utility model can not be limited with this, all The equivalent change or modification done according to the utility model Spirit Essence, it should all cover in the scope of protection of the utility model.

Claims (8)

1. a kind of integral type glowing furnace, including hoisting mechanism (1), outer container (2), body of heater (3), burner hearth (4), furnace shell (5), fire door (6), heat circulating system (7), material frame (8) and quenching tank (9);The main body of glowing furnace is body of heater (3), and the main body of body of heater is heating furnace (31), heating furnace (31) is disposed with furnace shell (5) and burner hearth (4) from outside to inside, and furnace shell (5) is located at the outermost layer of body of heater (3), Furnace shell (5) inner surface attaches one layer of rubber asbestos plate, and refractory fibre, stove are filled with the interlayer between furnace shell (5) and burner hearth (4) Heating element heater (10) is provided with thorax (4), the heating element heater (10) is on the inwall of burner hearth (4) both sides;Body of heater (3) upper end Side is provided with heat circulating system (7), and heat circulating system (7) includes ventilation unit (71) and wind deflector (72), ventilation unit (71) top of body of heater (3) is arranged at, heat circulating system (7) is located at the outer surface of heating furnace (31), wind deflector (72) and body of heater (3) heat circulating system (7) outside is connected, and wind deflector (72) is arranged on heating element heater (10) and wraps up heating element heater (10) Inside;Body of heater (3) lower end is provided with fire door, and Open Side Down for fire door, and body of heater (3) lower end is provided with fire door (6), on body of heater (3) It is provided with fire door (6) mechanism for opening/closing, the junction of fire door (6) and body of heater (3) is provided with refractory fibre (11);Outside outer container (2) Portion is provided with switch board (12), and digital display meter is provided with switch board (12), and switch board (12) follows with hoisting mechanism (1), heat respectively Loop system (7) is connected with fire door (6) mechanism for opening/closing;Hoisting mechanism (1), elevator are provided among the interior top of body of heater (3) Structure is provided with hoist engine in (1), using low speed than reduction box, reduction box carries self-locking device, and the bottom of hoisting mechanism is set There is material frame (8), quenching tank (9) be provided with below fire door (6), it is characterised in that:The quenching tank (9) is fixed in outer container (2) Bottom, the quenching tank (9) are rectangle cell body, and quenching tank (9) side is the dividing plate (14) with hole, positioned at dividing plate (14) opposite side is provided with surrounds the semicircular pipeline one (23) formed with dividing plate (14), be provided with the pipeline one (23) can on The ball float (15) of lower movement, pipeline one (23) top are spherical and connected with water pipe (13).
2. integral type glowing furnace according to claim 1, it is characterised in that:Air exhauster is provided with the top of the outer container (2) (16) it is connected with pipeline two (17), the pipeline two (17) with water pipe (13), the pipeline two (17) is provided with heat exchanger (18), the pipeline two (17) and water pipe (13) connecting place are provided with magnetic valve (19).
3. integral type glowing furnace according to claim 1, it is characterised in that:The hoisting mechanism (1) and body of heater (3) pass through Guide rail (20) is connected with pulley.
4. integral type glowing furnace according to claim 3, it is characterised in that:The hoisting mechanism (1), guide rail (20) and cunning Wheel material is titanium alloy.
5. integral type glowing furnace according to claim 1, it is characterised in that:Quenching tank (9) side is provided with and can shelved The support (21) of part is completed in quenching.
6. integral type glowing furnace according to claim 1, it is characterised in that:The outer container (2) is provided with and can outwards pulled open Pickup door (22).
7. integral type glowing furnace according to claim 1, it is characterised in that:The heating element heater (10) passes through High-Alumina porcelain Nine sections of 3rd area of screw point is hung on the inwall of burner hearth (4) both sides, and the heating element heater (10) is corrugated, and material uses OCr25Al5High temperature resistance alloy strip.
8. integral type glowing furnace according to claim 1, it is characterised in that:The fire door (6) is double-opening parallel-moving type, described Fire door (6) is provided with away wheel (61), and support bar (62) is connected with inside the outer container (2), and support bar (62) is provided with and is available for fire door (6) guide rail bar (63) of translation, fire door (6) mechanism for opening/closing include the motor (64) and reductor that fire door can be allowed to walk (65), the motor (64) and reductor (65) are on support bar (62).
CN201720703488.3U 2017-06-16 2017-06-16 Integral type glowing furnace Expired - Fee Related CN207079262U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201720703488.3U CN207079262U (en) 2017-06-16 2017-06-16 Integral type glowing furnace

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201720703488.3U CN207079262U (en) 2017-06-16 2017-06-16 Integral type glowing furnace

Publications (1)

Publication Number Publication Date
CN207079262U true CN207079262U (en) 2018-03-09

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109735693A (en) * 2019-03-21 2019-05-10 湖北三环车桥有限公司 Automobile front axle separate type quenching unit
CN112129803A (en) * 2019-06-24 2020-12-25 上海宝信软件股份有限公司 Process cavity structure of strip steel heat treatment process simulation experiment device

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109735693A (en) * 2019-03-21 2019-05-10 湖北三环车桥有限公司 Automobile front axle separate type quenching unit
CN112129803A (en) * 2019-06-24 2020-12-25 上海宝信软件股份有限公司 Process cavity structure of strip steel heat treatment process simulation experiment device

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CF01 Termination of patent right due to non-payment of annual fee

Granted publication date: 20180309

Termination date: 20210616

CF01 Termination of patent right due to non-payment of annual fee