CN109735693A - Automobile front axle separate type quenching unit - Google Patents
Automobile front axle separate type quenching unit Download PDFInfo
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- CN109735693A CN109735693A CN201910218173.3A CN201910218173A CN109735693A CN 109735693 A CN109735693 A CN 109735693A CN 201910218173 A CN201910218173 A CN 201910218173A CN 109735693 A CN109735693 A CN 109735693A
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- bridge
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- card slot
- vertical card
- front axle
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Abstract
The present invention relates to automobile front axle processing technique fields, more particularly to a kind of automobile front axle separate type quenching unit, including heating furnace, quenching tank, movable hanger, ejecting mechanism is provided with above the quenching tank, two quenching forks, described two quenching forks are symmetrically disposed on the left and right sides of the ejecting mechanism, the ejecting mechanism is provided with several liftout slots, the bottom of the movable hanger be provided with several U-shaped first before the vertical card slot of bridge, the vertical card slot of bridge is divided into two column and is symmetrical arranged before described first, the opening direction of the vertical card slot of bridge is towards the left and right sides before described first, the quenching fork is provided with several and the vertical card slot of bridge before the vertical card slot of bridge corresponding second before described first, the vertical card slot of bridge is opposite with the vertical card slot opening direction of bridge before corresponding second before described first, the present invention can automate quenching process , safe ready is high-efficient, and suspender does not enter quenching tank, and the heat for heating suspender will not lose, and energy utilization rate is high.
Description
Technical field
The present invention relates to automobile front axle processing technique fields, more particularly to a kind of automobile front axle separate type quenching unit.
Background technique
Automobile front axle is the important safety part of one of main construction of automobile and automobile chassis system, and front axle is commonly called as
I-beam, including I-beam ontology, big curved, spring perch, the cross section of I-beam ontology is in " I " fonts, curved greatly to be bent up
Song makes I-beam ontology form drop therewith, avoids interfering with engine, spring perch is set to the top of I-beam ontology
Portion.The production of front axle mostly uses hot forging production technology or roller die to forge combination process.Combination process, front axle forging are forged for roller die
Process flow are as follows: round steel heating → roller forging sheet stamping → press-bending, blocking, finish-forging → hot trimming → thermal recalibration, to improve product quality,
It also to carry out the heat treatment such as quenching.
Since the size of front axle is larger, in the prior art, workpiece is sent into heating furnace when hot automobile front axle is quenched
Then middle heating takes out it from heating furnace, be sent into quenching tank and quench.There are the following problems for the program: 1, front axle is defeated
Inconvenience is sent, is on the one hand that its size is larger, heavier-weight, in addition the workpiece is for the condition of high temperature, thus to heating, conveying work
Part brings great inconvenience, it is difficult to automate；2, such as before heating link and quenching link are using hanger or feeding frame conveying
On the one hand axis reduces its service life then hanger or feeding frame are frequently heated, cool down, on the other hand bring greatly
Thermal loss, energy utilization rate is not high, according to my company calculate, such as utilize hanger handling front axle, because to hanger heat caused by
Thermal loss be more than 30%.
Summary of the invention
In view of the above-mentioned deficiencies in the prior art, it is an object of the present invention to and a kind of automobile front axle separate type quenching unit is provided,
It can automate quenching process, and safe ready is high-efficient, and suspender does not enter quenching tank, and the heat for heating suspender will not damage
It loses, energy utilization rate is high.
The technical solution adopted by the present invention to solve the technical problems is: a kind of automobile front axle separate type quenching unit,
It is described to quench including heating furnace, quenching tank, the movable hanger for passing through the heating furnace with workpiece and being moved to above the quenching tank
It is provided with the ejecting mechanism that can be moved up and down above fiery slot, can vertically two mobile quenchings of left and right directions pitch, described two
A quenching fork is symmetrically disposed on the left and right sides of the ejecting mechanism, and the ejecting mechanism is arranged along the moving direction of movable hanger
Have several liftout slots, the bottom of the movable hanger be provided with several U-shaped first before the vertical card slot of bridge, described first
The preceding vertical card slot of bridge is divided into two column and is symmetrical arranged, and the opening direction of the vertical card slot of bridge is described towards the left and right sides before described first
Quenching fork is provided with several and the vertical card slot of bridge before the vertical card slot of bridge corresponding second before described first, and bridge is perpendicular before described first
It is opposite with the vertical card slot opening direction of bridge before corresponding second to card slot.
Further, the heating furnace includes the first heating furnace and the second heating furnace, and the quenching tank is located at described first
Between heating furnace and the second heating furnace, the heating furnace includes Zuo Banlu, right half furnace, top setting between Zuo Banlu and right half furnace
There is lifting appliance moving device, the upper end of the movable hanger is connect with the lifting appliance moving device.
Further, the liftout slot is the tetragonous dovetail groove that upper end is big, lower end is small, and the cross-sectional area of the liftout slot is big
The sum of area in two ends Qian Qiao.
Further, the vertical card slot of bridge is provided with and tangles along the vertical direction before the vertical card slot of bridge, second before described first
Limit plate in the middle part of preceding bridge.
Further, quenching fork top is provided with the horizontal spacing mandril for stretching to another quenching fork.
Further, the ejecting mechanism setting is there are four liftout slot, bridge before the movable hanger is provided with eight first
Vertical card slot, there are four the vertical card slots of bridge before second for each quenching fork setting.
The beneficial effects of the present invention are: a kind of automobile front axle separate type quenching unit comprising heating furnace, quenching tank, with
Workpiece passes through the heating furnace and the movable hanger that is moved to above the quenching tank, be provided with above the quenching tank can on
The ejecting mechanism of lower movement vertically the mobile two quenchings fork of left and right directions, described two quenching forks can be symmetrically disposed on institute
The left and right sides of ejecting mechanism is stated, the ejecting mechanism is provided with several liftout slots along the moving direction of movable hanger, described
The bottom of movable hanger be provided with several U-shaped first before the vertical card slot of bridge, the vertical card slot of bridge is divided into two before described first
Column are symmetrical arranged, and the opening direction of the vertical card slot of bridge is provided with several towards the left and right sides, the quenching fork before described first
With the vertical card slot of bridge before the vertical card slot of bridge corresponding second before described first, the vertical card slot of bridge and corresponding second before described first
For the preceding vertical card slot opening direction of bridge on the contrary, the present invention can automate quenching process, safe ready is high-efficient, suspender not into
Enter quenching tank, the heat for heating suspender will not lose, and energy utilization rate is high
Detailed description of the invention
Fig. 1 is the structural schematic diagram of automobile front axle separate type quenching unit of the invention.
Fig. 2 is the structural representation of automobile front axle separate type quenching unit of the invention in workpiece and movable hanger discrete state
Figure.
Fig. 3 is the structural schematic diagram that automobile front axle separate type quenching unit of the invention enters water state in workpiece.
Description of symbols:
1 --- heating furnace 2 --- quenching tank
3 --- movable hangers 31 --- vertical card slot of bridge before first
4 --- ejecting mechanism 41 --- liftout slots
5 --- quenching fork 51 --- vertical card slots of bridge before second.
Specific embodiment
The present invention is described in further detail in the following with reference to the drawings and specific embodiments, is not reality of the invention
Scope limitation is applied in this.
As shown in Figure 1 to Figure 3, the automobile front axle separate type quenching unit of the present embodiment comprising heating furnace 1, quenching tank
2, the movable hanger 3 for passing through the heating furnace 1 with workpiece and being moved to 2 top of quenching tank, the top of the quenching tank 2 is set
It is equipped with the ejecting mechanism 4 that can be moved up and down, vertically two mobile quenchings of left and right directions can pitch 5, described two quenchings pitch 5 pairs
Claim the left and right sides for being set to the ejecting mechanism 4, the ejecting mechanism 4 is provided with several along the moving direction of movable hanger 3
A liftout slot 41, the bottom of the movable hanger 3 be provided with several U-shaped first before the vertical card slot 31 of bridge, described first
The preceding vertical card slot 31 of bridge is divided into two column and is symmetrical arranged, before described first the opening direction of the vertical card slot 31 of bridge towards the left and right sides,
The quenching fork 5 is provided with several and the vertical card slot 51 of bridge before the vertical card slot 31 corresponding second of bridge before described first, described
The vertical card slot 31 of bridge is opposite with vertical 51 opening direction of card slot of bridge before corresponding second before first.
The present invention can be used for quenching automobile front axle, can be used for the quenching and other heat of other large-scale workpieces
Processing.For the present embodiment, workpiece is first heated, is kept the temperature, quenching tank 2 is then fed into and is quenched, after quenching, then workpiece taken
It is sent into heating furnace and is tempered out, tempering is not the necessary step of the technical program.1 heating furnace 1 of heating furnace in the present embodiment
Using electromagnetic induction heating, including Zuo Banlu, right half furnace, top is provided with lifting appliance moving device between Zuo Banlu and right half furnace,
The upper end of the movable hanger 3 is connect with the lifting appliance moving device, i.e., by lifting appliance moving device movable hanger 3, to workpiece
When being heated, the lower part of movable hanger 3 is heated simultaneously, and when workpiece quenching, movable hanger 3 does not enter in quenching tank 2, workpiece
When tempering is heated again, 3 self-temperature of movable hanger is higher, it is only necessary to absorb seldom heat.By this way, on the one hand right
Heating furnace 1 is improved, and due to being left and right two parts furnace body, volume can be larger, while being also convenient for the defeated of workpiece
It send.On the other hand, the technical program makes movable hanger 3 mobile with lifting appliance moving device, can be with reciprocation cycle.
For the workpiece that needs are tempered, the heating furnace 1 includes the first heating furnace and the second heating furnace, the quenching tank 2
Between first heating furnace and the second heating furnace, the second heating furnace is entered back into after quenching and is heated.
Separation quenching process is as shown in Figure 2,3, and the movable hanger 3 of the present embodiment drives workpiece to be moved to 2 top of quenching tank,
Quenching fork 5 is provided with elevating mechanism, translation mechanism, and quenching fork 5 is close to workpiece by translation mechanism, then on ejecting mechanism 4
Row, one end uplink of workpiece is withstood from lower end, so that workpiece uplink along the vertical direction, during uplink, bridge vertically blocks before first
Slot 31 is oriented to workpiece, and when workpiece goes upward to certain altitude, workpiece inclines to the quenching on both sides fork 5 under the effect of gravity
, and with movable hanger 3 it separates, workpiece is just hung on quenching fork 5 after toppling over, and then 4 downlink of ejecting mechanism, workpiece are handed over
It changes and hangs on quenching fork 5, quenching fork 5 passes through translation mechanism return to the left and right, and then by elevating mechanism downlink, workpiece, which enters, to be quenched
It is quenched in fiery slot 2.
Become larger by the distance between the process workpiece, so that water temperature is more uniform in quenching tank 2 when quenching, quenching
It is high-quality.
After the completion of quenching, with the above process on the contrary, quenching fork 5 returns to initial position, translation mechanism with elevating mechanism uplink
To centre, mobile, close movable hanger 3 simultaneously keeps certain pressure, and ejecting mechanism 4 withstands workpiece uplink, and workpiece pitches 5 from quenching
It disengages, under the action of translation mechanism is to intermediate pressure, workpiece is leaned against on movable hanger 3,4 return of ejecting mechanism, and workpiece is in weight
It is fallen on movable hanger 3 under power effect.
Further, the liftout slot 41 is the tetragonous dovetail groove that upper end is big, lower end is small, the cross section of the liftout slot 41
Product is greater than the sum of the area of two ends Qian Qiao, corresponding two workpiece of a liftout slot 41.
Further, the vertical card slot 51 of bridge is provided with along the vertical direction before the vertical card slot 31, second of bridge before described first
Limit plate before tangling in the middle part of bridge, since width is larger at the spring perch of automobile front axle, limit plate is for blocking Zhu's steel plate bullet
Spring abutment is to fixed workpiece.
Further, 5 top of quenching fork is provided with the horizontal spacing mandril for stretching to another quenching fork 5, and two are quenched
The spacing mandril of firing fork 5 can be contradicted mutually, and moving distance is excessive when avoiding quenching fork 5 mobile to centre.
Further, there are four liftout slot 41, the movable hanger 3 is provided with eight first for the setting of ejecting mechanism 4
The preceding vertical card slot 31 of bridge, there are four the vertical card slots 51 of bridge before second for each 5 setting of quenching fork.
In the present embodiment, the placement direction of workpiece is as shown in Figure 2 and Figure 3.
Finally it should be noted that the above embodiments are merely illustrative of the technical solutions of the present invention, rather than the present invention is protected
The limitation of range is protected, although explaining in detail referring to preferred embodiment to the present invention, those skilled in the art are answered
Work as understanding, it can be with modification or equivalent replacement of the technical solution of the present invention are made, without departing from the reality of technical solution of the present invention
Matter and range.
Claims (6)
1. automobile front axle separate type quenching unit, it is characterised in that: pass through institute including heating furnace (1), quenching tank (2), with workpiece
The movable hanger (3) stating heating furnace (1) and being moved to above the quenching tank (2), being provided with above the quenching tank (2) can
The ejecting mechanism (4) of up and down motion vertically two mobile quenchings of left and right directions can pitch (5), and described two quenching forks (5) are right
Claim the left and right sides for being set to the ejecting mechanism (4), the ejecting mechanism (4) is arranged along the moving direction of movable hanger (3)
Have several liftout slots (41), the bottom of the movable hanger (3) be provided with several U-shaped first before the vertical card slot of bridge
(31), the vertical card slot of bridge (31) is divided into two column and is symmetrical arranged before described first, the opening of the vertical card slot of bridge (31) before described first
Direction towards the left and right sides, the quenching fork (5) be provided with several corresponding with bridge vertical card slot (31) before described first the
The vertical card slot of bridge (51) before two, the vertical card slot of bridge (31) and the vertical card slot of bridge (51) opening side before corresponding second before described first
To opposite.
2. automobile front axle separate type quenching unit according to claim 1, it is characterised in that: the heating furnace (1) includes
First heating furnace and the second heating furnace, the quenching tank (2) are described to add between first heating furnace and the second heating furnace
Hot stove (1) includes Zuo Banlu, right half furnace, and top is provided with lifting appliance moving device between Zuo Banlu and right half furnace, and the movement is hung
The upper end of tool (3) is connect with the lifting appliance moving device.
3. automobile front axle separate type quenching unit according to claim 1, it is characterised in that: the liftout slot (41) is upper
The tetragonous dovetail groove that end is big, lower end is small, the cross-sectional area of the liftout slot (41) are greater than the sum of the area of two ends Qian Qiao.
4. automobile front axle separate type quenching unit according to claim 1, it is characterised in that: bridge vertically blocks before described first
The vertical card slot of bridge (51) is provided with the limit plate tangled in the middle part of preceding bridge along the vertical direction before slot (31), second.
5. automobile front axle separate type quenching unit according to claim 1, it is characterised in that: above the quenching fork (5)
The level of being provided with stretches to the spacing mandril of another quenching fork (5).
6. automobile front axle separate type quenching unit according to claim 1, it is characterised in that: the ejecting mechanism (4) sets
It sets there are four liftout slot (41), the vertical card slot of bridge (31) before the movable hanger (3) is provided with eight first, each quenching
Pitching (5) setting, there are four the vertical card slots of bridge (51) before second.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910218173.3A CN109735693A (en) | 2019-03-21 | 2019-03-21 | Automobile front axle separate type quenching unit |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910218173.3A CN109735693A (en) | 2019-03-21 | 2019-03-21 | Automobile front axle separate type quenching unit |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN109735693A true CN109735693A (en) | 2019-05-10 |
Family
ID=66371093
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201910218173.3A Pending CN109735693A (en) | 2019-03-21 | 2019-03-21 | Automobile front axle separate type quenching unit |
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Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1962893A (en) * | 2006-12-07 | 2007-05-16 | 上海交通大学 | Liquid-injection liquid-immersion and air-cooling combined controlled quenching and cooling method for workpieces in suspension mode |
| CN102352426A (en) * | 2011-10-17 | 2012-02-15 | 天津市鼎元工业炉新技术开发有限公司 | Quenching transfer machine |
| CN202482369U (en) * | 2011-10-17 | 2012-10-10 | 天津市鼎元工业炉新技术开发有限公司 | Quenching transferring device |
| CN207079262U (en) * | 2017-06-16 | 2018-03-09 | 江苏力沃新能源科技股份有限公司 | Integral type glowing furnace |
| CN207142143U (en) * | 2017-07-11 | 2018-03-27 | 中国联合工程有限公司 | A kind of suspender for automobile front axle heat treatment pipeline |
| CN209702806U (en) * | 2019-03-21 | 2019-11-29 | 湖北三环车桥有限公司 | Automobile front axle separate type quenching unit |
-
2019
- 2019-03-21 CN CN201910218173.3A patent/CN109735693A/en active Pending
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1962893A (en) * | 2006-12-07 | 2007-05-16 | 上海交通大学 | Liquid-injection liquid-immersion and air-cooling combined controlled quenching and cooling method for workpieces in suspension mode |
| CN102352426A (en) * | 2011-10-17 | 2012-02-15 | 天津市鼎元工业炉新技术开发有限公司 | Quenching transfer machine |
| CN202482369U (en) * | 2011-10-17 | 2012-10-10 | 天津市鼎元工业炉新技术开发有限公司 | Quenching transferring device |
| CN207079262U (en) * | 2017-06-16 | 2018-03-09 | 江苏力沃新能源科技股份有限公司 | Integral type glowing furnace |
| CN207142143U (en) * | 2017-07-11 | 2018-03-27 | 中国联合工程有限公司 | A kind of suspender for automobile front axle heat treatment pipeline |
| CN209702806U (en) * | 2019-03-21 | 2019-11-29 | 湖北三环车桥有限公司 | Automobile front axle separate type quenching unit |
Non-Patent Citations (1)
| Title |
|---|
| 张广利: "电加热悬挂式汽车前轴、曲轴热处理生产线", 工业加热, vol. 39, no. 05, pages 65 - 67 * |
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