High-efficient drying and shaping device is used in processing of polypropylene fibre short fiber
Technical Field
The utility model relates to the technical field of polypropylene staple fiber processing, in particular to a high-efficiency drying and shaping device for processing polypropylene staple fibers.
Background
Polypropylene staple fiber, also called polypropylene staple fiber, is a fiber made from propylene as raw material through polymerization and melt spinning. At present, polypropylene belongs to a high-end product, short fibers and long fibers are both provided, the long fibers have the hand feeling close to nylon, the short threads have the hand feeling of cotton, the molecular structure of the polypropylene only contains carbon and hydrogen, and the polypropylene belongs to the most environment-friendly fiber and is embodied in the following aspects that 1, the temperature is low during spinning, only 150-160-fold materials are probably provided, and the nylon and the terylene need to reach 250-260-fold materials, so that the energy sources used are relatively few. 2. The polypropylene fiber is embrittled by strong ultraviolet irradiation for about half a year and becomes dust, and can be really decomposed even if being buried 3. in the dyeing and finishing process, for example, the sizing is carried out at low temperature, which can never exceed 130 ℃, and the energy consumption can be reduced. The polypropylene staple fiber material has the characteristics of extremely strong hydrophobicity, heat retention and light weight, has the characteristics of environmental protection, antibiosis, deodorization, moisture permeability, perspiration, good heat retention and the like, and is popular with brand enterprises of sports wear, underwear and swimwear. In the processing process of the polypropylene staple fiber fabric, a drying device is used for drying and shaping water vapor on the surface of the fabric to obtain dry and comfortable molded fabric, and then a winding device is used for winding the fabric to complete the drying of the fabric.
But there are some defects in the in-process that current polypropylene fibre staple drying setting device used, and the influence that receives the difference in temperature in the surface fabric stoving in-process can cause the fold of surface fabric, and the surface fabric of processing out stereotypes the effect not good to the inside operating temperature of stoving setting device can't be known in real time to the stoving in-process, causes the sclerosis of stoving surface fabric, and phenomenon such as stoving effect is not good causes the influence to the processing of polypropylene fibre staple, consequently makes the improvement to stoving setting device now.
SUMMERY OF THE UTILITY MODEL
The utility model mainly aims to provide an efficient drying and shaping device for processing polypropylene staple fibers, which can effectively solve the problems in the background technology.
In order to achieve the purpose, the utility model adopts the technical scheme that:
a high-efficiency drying and shaping device for processing polypropylene staple fibers comprises a working box, wherein a control unit is fixedly arranged on the outer surface of one side of the working box, a temperature control system is arranged in the middle of the inside of the control unit, a temperature and humidity sensor is fixedly arranged on the outer surface of the left end of the inside of the working box, a first hydraulic cylinder is fixedly arranged on one side of the upper end of the inside of the working box, a pressing plate is fixedly arranged on the outer surface of the lower end of the first hydraulic cylinder, springs are fixedly arranged on two sides of the lower end of the pressing plate, a bearing assembly is fixedly arranged on the outer surface of the lower end of each spring, a connecting shaft is connected to the outer surface of one side of the bearing assembly, a round roller is arranged at the middle end position of the connecting shaft, a motor is fixedly arranged at the position of the front end of the working box below the bearing assembly, a ceramic roller is fixedly arranged at the power output end of the motor, and a fan is fixedly arranged at the middle position of the lower end of the inside of the working box, the utility model discloses a fan, including the fan, the upper end of fan, the upper end outer fixed surface of fan installs the ventilation case, fixed mounting has the hot plate in the middle of the inside of ventilation case, the upper end outer fixed surface of ventilation case installs and separates the net, the inside upper end intermediate position fixed mounting of work box has the drain pipe, the lower extreme outer fixed surface of drain pipe installs atomizer, the inside upper end opposite side fixed mounting of work box has the second pneumatic cylinder, the lower extreme outer fixed surface of second pneumatic cylinder installs the ceramic plate, the below position fixed mounting that the inside of work box is located the ceramic plate has places the board.
Preferably, the outer surfaces of the two sides of the working box are both provided with through openings.
Preferably, the bearing assembly consists of a bearing and a bearing seat, and the connecting shaft is fixedly connected with the bearing.
Preferably, the ceramic roller and the placing plate are located at the same horizontal height, and the placing plate is located above the right side of the ventilation box.
Preferably, the drain pipe is connected with the work box in a penetrating mode, and a water pump is arranged on the outer surface of the lower end of the drain pipe.
Preferably, the number of the atomizing spray heads is a plurality of groups, and the atomizing spray heads are uniformly distributed at the periphery of the lower end of the drain pipe.
Compared with the prior art, the utility model has the following beneficial effects:
1. through the arrangement of the spring, the ceramic roller, the second hydraulic cylinder and the ceramic plate, the spring is convenient for increasing the adjustability of the round roller 12, so that the round roller can be moved upwards by the device, the processed polypropylene staple fiber fabric is smoothed, the fabric wrinkles are avoided, the ceramic roller can preheat the processed polypropylene staple fiber fabric, the temperature difference between the fabric temperature and the drying temperature is reduced, the second hydraulic cylinder and the ceramic plate are convenient for flattening the processed fabric, the fabric cooling time is prolonged, the fabric drying and shaping effect is further improved, and the using effect of the drying and shaping device is further improved;
2. through the temperature control system who sets up, temperature and humidity sensor, drain pipe and atomizer, temperature and humidity sensor is convenient for carry out real-time detection to the temperature of work box inside, make the device know through temperature control system to its inside temperature and humidity, the drain pipe can carry the water source to atomizer, make it spray water smoke to the work box inside, play the effect of cooling, avoid processing the sclerosis of polypropylene fibre short fiber fabric, improve the processing effect of polypropylene fibre short fiber fabric, thereby increase drying and setting device's practicality.
Drawings
FIG. 1 is a schematic view of the overall structure of a high-efficiency drying and shaping device for processing polypropylene staple fibers according to the present invention;
FIG. 2 is a schematic structural diagram of a first hydraulic cylinder and a second hydraulic cylinder in the efficient drying and shaping device for processing polypropylene staple fibers of the present invention;
FIG. 3 is an exploded view of the structure of a blower and an exhaust box in the efficient drying and shaping device for processing polypropylene staple fibers of the present invention;
fig. 4 is a schematic structural diagram of a drain pipe and a water pump in the efficient drying and shaping device for processing polypropylene staple fibers.
In the figure: the device comprises a work box 1, a control unit 2, a temperature control system 3, a port 4, a temperature and humidity sensor 5, a first hydraulic cylinder 6, a pressing plate 7, a spring 8, a placing plate 9, a bearing assembly 10, a connecting shaft 11, a round roller 12, a motor 13, a ceramic roller 14, a fan 15, a ventilation box 16, a heating plate 17, a separation net 18, a drainage pipe 19, an atomizing nozzle 20, a second hydraulic cylinder 21, a ceramic plate 22 and a water pump 23.
Detailed Description
In order to make the technical means, the creation characteristics, the achievement purposes and the effects of the utility model easy to understand, the utility model is further described with the specific embodiments.
In the description of the present invention, it should be noted that the terms "upper", "lower", "inner", "outer", "front", "rear", "both ends", "one end", "the other end", etc. indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, which are only for convenience of describing the present invention and simplifying the description, but do not indicate or imply that the designated high efficiency drying and setting device or element must have a specific orientation, be constructed in a specific orientation, and be operated, and thus, should not be construed as limiting the present invention. Furthermore, the terms "first" and "second" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance.
In the description of the present invention, it is to be noted that, unless otherwise explicitly specified or limited, the terms "mounted," "disposed," "connected," and the like are to be construed broadly, such as "connected," which may be fixedly connected, detachably connected, or integrally connected; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meanings of the above terms in the present invention can be understood according to specific situations by those of ordinary skill in the art.
As shown in fig. 1-4, a high-efficiency drying and shaping device for processing polypropylene staple fibers comprises a working box 1, a control unit 2 is fixedly installed on the outer surface of one side of the working box 1, a temperature control system 3 is arranged in the middle of the inside of the control unit 2, a temperature and humidity sensor 5 is fixedly installed on the outer surface of the left end of the inside of the working box 1, a first hydraulic cylinder 6 is fixedly installed on one side of the upper end of the inside of the working box 1, a pressing plate 7 is fixedly installed on the outer surface of the lower end of the first hydraulic cylinder 6, springs 8 are fixedly installed on both sides of the lower end of the pressing plate 7, a bearing assembly 10 is fixedly installed on the outer surface of the lower end of each spring 8, a connecting shaft 11 is connected to the outer surface of one side of the bearing assembly 10, a round roller 12 is arranged at the middle end of the connecting shaft 11, a motor 13 is fixedly installed at the position below the bearing assembly 10 at the front end of the working box 1, a ceramic roller 14 is fixedly installed at the power output end of the motor 13, the inside lower extreme intermediate position fixed mounting of work box 1 has fan 15, the upper end external surface fixed mounting of fan 15 has ventilation case 16, fixed mounting has hot plate 17 in the middle of the inside of ventilation case 16, the upper end external surface fixed mounting of ventilation case 16 has separating net 18, the inside upper end intermediate position fixed mounting of work box 1 has drain pipe 19, the lower extreme external surface fixed mounting of drain pipe 19 has atomizer 20, the inside upper end opposite side fixed mounting of work box 1 has second pneumatic cylinder 21, the lower extreme external surface fixed mounting of second pneumatic cylinder 21 has ceramic plate 22, the inside of work box 1 is located the below position fixed mounting of ceramic plate 22 and is placed board 9.
Wherein, through opening 4 has all been seted up to the both sides surface of work box 1, and the polypropylene fiber short fiber fabric gets into through work box 1 left side, and the right side shifts out.
The bearing assembly 10 is composed of a bearing and a bearing seat, the connecting shaft 11 is fixedly connected with the bearing, and the bearing assembly 10 can rotate the connecting shaft 11 by applying the existing bearing technology.
Wherein, ceramic roller 14 is located same level with placing board 9, places the board 9 and is located the right side upper position of 16 of ventilation case, and the surface fabric is flattened through placing board 9 and ceramic plate 22 after drying and is stereotyped.
Wherein, drain pipe 19 is the run-through with work box 1 and is connected, uses current electrical technology, controls water pump 23's switch through the control unit 2, and drain pipe 19's lower extreme surface is provided with water pump 23, uses current water pump technique to carry the water source in through water pump 23 to drain pipe 19.
Wherein, the quantity of atomizer 20 is a plurality of groups, and the even distribution of a plurality of groups atomizer 20 is in drain pipe 19's lower extreme position all around for the device sprays water smoke through atomizer 20 to work box 1, carries out the cooling and handles, avoids the high temperature environment of device to cause the hardening of processing polypropylene fibre short fiber surface fabric.
The utility model is a high-efficiency drying and setting device for processing polypropylene short fibers, when in use, a processing fabric of the polypropylene short fibers is penetrated from a left side through opening 4 to a right side through opening 4 of a working box 1, a control unit 2 of the existing drying and setting device is used for operating each part in the device, a press plate 7 is pressed down by using hydraulic expansion of a first hydraulic cylinder 6, so that a round roller 12 and a ceramic roller 14 extrude the fabric, the lower end of a ceramic plate 22 is tightly attached to the fabric by pressing down of a second hydraulic cylinder 21, a power supply of a water pump 23 is controlled by the control unit 2 to finish preparation work, when in drying and setting, the position of the fabric is moved by using the existing fabric processing and conveying technology, the ceramic roller 14 is rotated by the power output of a motor 13, so that the fabric moves towards the right end, the friction between the fabric and the round roller 12 is applied, so that the round roller 12 is stressed, the round roller 12 rotates through the connecting shaft 11 through the arranged bearing assembly 10 to roll the fabric flat, the arranged spring 8 can increase the adjustability of the round roller 12 to avoid contacting with fabric wrinkles, the blowing work of the fan 15 is applied to generate air flow inside the ventilation box 16, the air flow is heated into warm air through the heating plate 17, the warm air passes through the separation net 18 to dry the polypropylene staple fabric, then the fabric is flattened through the placing plate 9 and the ceramic plate 22, the ceramic plate 22 has certain heat absorptivity to slowly cool the fabric while flattening the fabric, so that the cooling time of the fabric is prolonged, the retraction of the fabric is reduced, the fabric shaping effect is improved, the finally processed fabric passes through the right through hole 4 to be moved out to complete processing, the existing sensor technology is applied in the processing process, and the temperature and humidity sensor 5 detects the temperature and humidity inside the working box 1 in real time, show through temperature control system 3, when the incasement temperature is higher, when humidity is lower, accessible the control unit 2 supplies power to water pump 23, makes it carry the water source to in the drain pipe 19, then sprays the water smoke through atomizer 20 to work box 1 inside and cools down the processing, avoids the surface fabric sclerosis, improves the processing effect of device, increases drying and setting device's practicality.
The foregoing shows and describes the general principles and broad features of the present invention and advantages thereof. It will be understood by those skilled in the art that the present invention is not limited to the embodiments described above, which are described in the specification and illustrated only to illustrate the principle of the present invention, but that various changes and modifications may be made therein without departing from the spirit and scope of the present invention, which fall within the scope of the utility model as claimed. The scope of the utility model is defined by the appended claims and equivalents thereof.