CN215391245U

CN215391245U - Full-automatic cleaning equipment

Info

Publication number: CN215391245U
Application number: CN202120889347.1U
Authority: CN
Inventors: 刘周; 李兴泰
Original assignee: Galaxy Kinetic Energy Beijing Technology Development Co ltd
Current assignee: Galaxy Kinetic Energy Beijing Technology Development Co ltd
Priority date: 2021-04-27
Filing date: 2021-04-27
Publication date: 2022-01-04
Anticipated expiration: 2031-04-27

Abstract

The application relates to full-automatic cleaning equipment which comprises a mechanical arm, a feeding vehicle, a cleaning part, a discharging vehicle and a driving part, wherein the mechanical arm is connected with the feeding vehicle; the feeding vehicle, the cleaning part and the discharging vehicle are arranged in sequence; the mechanical arm can extend to the positions above the feeding vehicle, the cleaning part and the discharging vehicle, and a cleaning basket is hung below the mechanical arm; the driving part is in transmission connection with the mechanical arm; the cleaning basket with the parts to be cleaned is placed into the feeding vehicle and sequentially transferred through the mechanical arm, the parts to be cleaned are cleaned by the cleaning part, and the cleaned parts can be taken out of the discharging vehicle. The setting is along the material loading truck of inline, washing portion and skip down, and can follow this rectilinear direction reciprocating motion's arm in its top installation, the washing flow is accomplished in arm hoist and mount washing basket, treat in guaranteeing to wash the basket under the prerequisite of clearance part clean up, the reasonable integrated level that has improved equipment, carry the mouth as material loading truck and skip push-in, the arm can be accomplished automatically and snatch or put down work such as washing basket, need not manual operation, and is simple swift, the liberation labour.

Description

Full-automatic cleaning equipment

Technical Field

The application relates to the field, especially, relate to a full self-cleaning equipment.

Background

In a maintenance workshop, the cleaning work of parts has important significance for improving the assembly quality and prolonging the quality and service life of products. The time and personnel involved in cleaning is often very costly throughout the assembly process.

At present, the mainstream part cleaning mode in a workshop firstly carries out primary treatment on parts, utilizes tools to treat oil stains and mud blocks on the surfaces of the parts, and then transports the parts to a cleaning station for cleaning.

However, the cleaning mode needs manual real-time operation, the manpower requirement is high, in the process of transporting to the cleaning station, the transferring time of parts is long, and the integration level of the cleaning equipment is still to be improved.

Disclosure of Invention

In view of this, the present application provides a full-automatic cleaning apparatus, including a mechanical arm, a feeding cart, a cleaning portion, a discharging cart, and a driving portion; the feeding vehicle, the cleaning part and the discharging vehicle are arranged in sequence; the mechanical arm can extend to the positions above the feeding trolley, the cleaning part and the discharging trolley, and a cleaning basket is hung below the mechanical arm; the driving part is in transmission connection with the mechanical arm; the cleaning basket containing the parts to be cleaned is placed into the feeding vehicle and sequentially transferred through the mechanical arm, the cleaning part cleans the parts to be cleaned, and the cleaned parts can be taken out of the feeding vehicle.

In a possible implementation manner, the device further comprises a frame; the mechanical arm is fixed on the upper portion of the frame, the bottom of the frame is matched with the structure of the feeding vehicle, the cleaning portion and the discharging vehicle, and conveying openings matched with the feeding vehicle and the discharging vehicle are formed in the side face of the frame respectively.

In one possible implementation, the cleaning part includes: an ultrasonic cleaning tank and a bubbling rinsing tank; the ultrasonic cleaning tank is arranged at one side close to the feeding trolley, and the bubbling rinsing tank is arranged at one side close to the discharging trolley; and the number of the ultrasonic cleaning tanks is more than two, and one side of each ultrasonic cleaning tank is provided with a circulating filter device which is communicated with the inside of each ultrasonic cleaning tank.

In a possible implementation manner, the ultrasonic cleaning tank comprises a main tank body and an auxiliary tank body which are adjacently arranged, a bottom vibration box is installed at the bottom of the main tank body, a side vibration plate is arranged on the inner wall of the side surface of the main tank body, and a heating pipe is further arranged in the main tank body.

In one possible implementation, the bubbling rinsing tank comprises a rinsing tank and a bubbling device; a heating pipe is arranged in the rinsing tank; and the bubbling device is connected with a compressed air pipe, and the other end of the compressed air pipe is arranged at the bottom of the rinsing tank.

In a possible implementation mode, the driving part comprises a traversing device and a lifting device, a traversing rail with the same sequential arrangement direction is installed at the top of the rack, and the traversing rail is matched with the traversing device; the lifting device is installed below the traversing device, and the mechanical arm is hung on the lifting device and used for lifting the cleaning basket in the vertical direction.

In a possible implementation manner, a mist pumping and exhausting device is arranged at the top of the full-automatic cleaning equipment, and the mist pumping and exhausting device is installed at the top of the rack.

In a possible realization mode, the surface cover of the machine frame is provided with a sealing plate, the upper half part of one side of the machine frame is a visible sealing plate, and the lower part of the machine frame is provided with an access hole.

In a possible implementation mode, the automatic cleaning machine further comprises an electrical control cabinet, the electrical control cabinet is arranged on one side of the rack, the electrical control cabinet is electrically connected with an electric device in the full-automatic cleaning equipment, a PLC (programmable logic controller) is arranged on the electrical control cabinet, a touch screen is arranged at the front of the electrical control cabinet, and an alarm part is arranged in the electrical control cabinet.

In one possible implementation, the maximum load capacity of the robotic arm is 200 kilograms; the feeding vehicle, the cleaning part and the discharging vehicle are arranged along a straight line; and the rack is coated with an antirust coating.

The utility model has the beneficial effects that: through setting up along the material loading truck of inline, washing portion and skip down, and can follow this rectilinear direction reciprocating motion's arm in its top installation, the arm hoist and mount are washd the basket and are accomplished the washing flow, treat in guaranteeing to wash the basket under the prerequisite of clearance part clean up, the reasonable integrated level that has improved equipment, carry the mouth as material loading truck and skip push-in, the arm can be accomplished automatically and snatch or put down work such as washing basket, need not manual operation, and is simple swift, the liberation labour.

Other features and aspects of the present application will become apparent from the following detailed description of exemplary embodiments, which proceeds with reference to the accompanying drawings.

Drawings

The accompanying drawings, which are incorporated in and constitute a part of this specification, illustrate exemplary embodiments, features, and aspects of the application and, together with the description, serve to explain the principles of the application.

FIG. 1 shows a schematic structural diagram of a fully automatic cleaning apparatus according to an embodiment of the present application;

fig. 2 shows a perspective view of a fully automatic cleaning apparatus according to an embodiment of the present application.

Detailed Description

Various exemplary embodiments, features and aspects of the present application will be described in detail below with reference to the accompanying drawings. In the drawings, like reference numbers can indicate functionally identical or similar elements. While the various aspects of the embodiments are presented in drawings, the drawings are not necessarily drawn to scale unless specifically indicated.

It will be understood, however, that the terms "central," "longitudinal," "lateral," "length," "width," "upper," "lower," "front," "rear," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," "outer," "clockwise," "counterclockwise," "axial," "radial," "circumferential," and the like are used in an orientation or positional relationship indicated in the drawings for convenience in describing or simplifying the description, and do not indicate or imply that the device or element so referred to must have a particular orientation, be constructed and operated in a particular orientation, and thus should not be considered as limiting the utility model.

Furthermore, the terms "first", "second" and "first" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of that feature. In the description of the present invention, "a plurality" means two or more unless specifically defined otherwise.

The word "exemplary" is used exclusively herein to mean "serving as an example, embodiment, or illustration. Any embodiment described herein as "exemplary" is not necessarily to be construed as preferred or advantageous over other embodiments.

Furthermore, in the following detailed description, numerous specific details are set forth in order to provide a better understanding of the present application. It will be understood by those skilled in the art that the present application may be practiced without some of these specific details. In some instances, methods, means, elements and circuits that are well known to those skilled in the art have not been described in detail so as not to obscure the present application.

FIG. 1 shows a schematic structural diagram of a fully automatic cleaning apparatus according to an embodiment of the present application; fig. 2 shows a perspective view of a fully automatic cleaning apparatus according to an embodiment of the present application.

As shown in fig. 1-2, the fully automatic cleaning apparatus includes: a full-automatic cleaning device comprises a mechanical arm 10, a feeding trolley 20, a cleaning part 30, a discharging trolley 40 and a driving part; the feeding cart 20, the cleaning part 30 and the discharging cart 40 are arranged in sequence; the mechanical arm 10 can extend to the positions above the feeding trolley 20, the cleaning part 30 and the discharging trolley 40, and a cleaning basket is hung below the mechanical arm 10; the driving part is in transmission connection with the mechanical arm 10; the cleaning basket with the parts to be cleaned is placed into the feeding vehicle 20 and sequentially transferred through the mechanical arm 10, the parts to be cleaned are cleaned by the cleaning part 30, and the cleaned parts can be taken out of the discharging vehicle 40.

In this embodiment, through setting up along the material loading truck 20 of inline, washing portion 30 and skip 40 down, and can follow this rectilinear direction reciprocating motion's arm 10 in its top installation, arm 10 hoists and washs the basket and accomplish the washing flow, treat in guaranteeing to wash the basket under the clear prerequisite of clearance part, the reasonable integrated level that has improved equipment, push into the transport mouth as material loading truck 20 and skip 40 down, arm 10 can accomplish automatically and snatch or put down work such as washing basket, need not manual operation, and is simple and fast, the liberation labour.

The full-automatic cleaning equipment of this application's work flow does: through putting into skip 20 with wasing the basket, and push into in the corresponding transport opening, arm 10 begins to descend, snatch washing basket and transverse transport to ultrasonic cleaning tank 31 in, accomplish preliminary cleaning work in ultrasonic cleaning tank 31, rethread arm 10 transverse transport washing basket to next ultrasonic cleaning tank 31, after twice cleaning work at least, accomplish coarse cleaning and fine cleaning, arm 10 continues lateral shifting to tympanic bulla rinsing groove 32 top, begin the tympanic bulla rinsing, spare part surface impurity is taken away to the bubble that produces in the cell body, accomplish automatic washing, arm 10 will wash the basket at last and send to skip 40, accomplish a holistic washing flow.

In one embodiment, the robot system further comprises a frame 50, the robot arm 10 is fixed on the upper portion of the frame 10, the bottom of the frame 10 is matched with the structures of the feeding cart 20, the cleaning portion 30 and the discharging cart 40, and the side surface of the frame 50 is provided with a conveying port respectively matched with the feeding cart 20 and the discharging cart 40.

In this embodiment, the frame 50 is a fixed frame with an integral structure, the feeding cart 20, the cleaning portion 30 and the discharging cart 40 are all disposed at the bottom of the frame 50, the mechanical arm 10 is mounted at the upper portion of the frame 50 and can reciprocate along the feeding to discharging direction, the specific moving structure is not limited in this embodiment, the number of the conveying ports is two, and the conveying ports are disposed at positions close to two ends of one side of the frame 50, so as to facilitate pushing in or pushing out of the feeding cart 20 and the discharging cart 40.

As shown in fig. 1, in one embodiment, the cleaning part 30 includes an ultrasonic cleaning tank 31 and a bubbling rinse tank 32 disposed along a direction from the upper cart 20 to the lower cart 40; the number of the ultrasonic cleaning tanks 31 is more than two, and a circulating filter device is further arranged on the ultrasonic cleaning tanks 31 and communicated with the inside of the ultrasonic cleaning tanks 31.

In this embodiment, each ultrasonic cleaning tank 31 and each bubbling rinsing tank 32 in the cleaning part 30 are arranged in equal proportion, each tank occupies one station, and the sizes of the loading trolley 20 and the unloading trolley 40 are substantially consistent with the area occupied by the station, so as to ensure that the use space in the full-automatic cleaning equipment is fully utilized, and avoid space waste. Only a small space is needed between every two groove bodies to ensure that the two adjacent grooves are completely separated.

In one embodiment, the ultrasonic cleaning tank 31 includes a main tank body and an auxiliary tank body which are adjacently arranged, a bottom vibration box is installed at the bottom of the main tank body, a side vibration plate is arranged on the inner wall of the side surface, and a heating pipe is further arranged in the main tank body.

In one embodiment, the washing part 30 comprises a rinsing tank 32 including a rinsing tank and a bubbling device which bubble along the feeding cart 20 to the discharging cart 40; a heating pipe is arranged in the rinsing tank; the bubbling device is connected with a compressed air pipe, and the other end of the compressed air pipe is arranged at the bottom of the rinsing tank.

In the above embodiment, in order to ensure cleaner cleaning, an ultrasonic bubbling cleaning tank 33 may be added in front of the bubbling rinsing tank 32 for standby use, so as to adapt to more cleaning situations and ensure higher cleaning quality.

More specifically, different cleaning processes may be selected for the number of articles being cleaned. When the quantity is large, parallel feeding can be selected, namely, the ultrasonic cleaning tank 31 and the ultrasonic bubbling cleaning tank 33 in the middle are alternatively cleaned except for the ultrasonic cleaning tank 31 and the bubbling rinsing tank 32 which are positioned at the two ends as necessary cleaning tanks, so that parallel feeding is completed.

As shown in fig. 1 and 2, in one embodiment, the cleaning portion 30 includes a frame 50 extending from the loading vehicle 20 to the unloading vehicle 40, the frame 50 is a fixed integral structure extending from the outer sides of the robot arm 10, the loading vehicle 20, the cleaning portion 30 and the unloading vehicle 40, and the side surface of the frame 50 is respectively provided with a conveying opening matched with the loading vehicle 20 and the unloading vehicle 40.

In this embodiment, it should be noted that a sealing plate should be covered outside the frame 50 to ensure that the frame does not splash to the outside during cleaning, so as to reduce the probability of safety accidents and improve the safety of the equipment.

In one embodiment, the driving part comprises a traversing device and a lifting device, the top of the frame 50 is provided with a traversing rail which has the same linear arrangement direction, and the traversing rail is matched with the traversing device; the lifting device is arranged below the traversing device, and the mechanical arm 10 is hung on the lifting device and used for lifting the cleaning basket in the vertical direction.

As shown in fig. 2, in one embodiment, the top of the fully automatic cleaning apparatus is provided with a mist exhauster 60, and the mist exhauster 60 is installed on the top of the rack 50.

In this embodiment, the top of the fully automatic cleaning device is provided with a mist pumping device 60, and the outside of the fully automatic cleaning device is in a trapezoidal structure.

In one embodiment, the surface cover of the frame 50 is provided with a sealing plate, the upper half part of one side of the frame 50 is a visible sealing plate, and the lower part of the frame 50 is provided with an access opening.

As shown in fig. 1, in one embodiment, the automatic cleaning device further includes an electrical control cabinet 70, the electrical control cabinet 70 is disposed at one side of the rack 50, the electrical control cabinet 70 is electrically connected to electrical devices in the automatic cleaning device, and an alarm portion is disposed in the electrical control cabinet 70.

In one embodiment, the robotic arm 10 has a maximum weight capacity of 200 kilograms; the housing 50 is coated with an anti-rust coating.

Having described embodiments of the present application, the foregoing description is intended to be exemplary, not exhaustive, and not limited to the disclosed embodiments. Many modifications and variations will be apparent to those of ordinary skill in the art without departing from the scope and spirit of the described embodiments. The terminology used herein is chosen in order to best explain the principles of the embodiments, the practical application, or improvements made to the technology in the marketplace, or to enable others of ordinary skill in the art to understand the embodiments disclosed herein.

Claims

1. The full-automatic cleaning equipment is characterized by comprising a mechanical arm, a feeding vehicle, a cleaning part, a discharging vehicle and a driving part;

the feeding vehicle, the cleaning part and the discharging vehicle are arranged in sequence;

the mechanical arm can extend to the positions above the feeding trolley, the cleaning part and the discharging trolley, and a cleaning basket is hung below the mechanical arm;

the driving part is in transmission connection with the mechanical arm;

the cleaning basket containing the parts to be cleaned is placed into the feeding vehicle and sequentially transferred through the mechanical arm, the cleaning part cleans the parts to be cleaned, and the cleaned parts can be taken out of the feeding vehicle.

2. The full automatic cleaning apparatus according to claim 1, further comprising a rack; the mechanical arm is fixed on the upper portion of the frame, the bottom of the frame is matched with the structure of the feeding vehicle, the cleaning portion and the discharging vehicle, and conveying openings matched with the feeding vehicle and the discharging vehicle are formed in the side face of the frame respectively.

3. The full-automatic cleaning apparatus according to claim 1, wherein the cleaning portion includes: an ultrasonic cleaning tank and a bubbling rinsing tank;

the ultrasonic cleaning tank is arranged at one side close to the feeding trolley, and the bubbling rinsing tank is arranged at one side close to the discharging trolley;

and the number of the ultrasonic cleaning tanks is more than two, and one side of each ultrasonic cleaning tank is provided with a circulating filter device which is communicated with the inside of each ultrasonic cleaning tank.

4. The full-automatic cleaning equipment according to claim 3, wherein the ultrasonic cleaning tank comprises a main tank body and an auxiliary tank body which are adjacently arranged, a bottom vibration box is installed at the bottom of the main tank body, a side vibration plate is arranged on the inner wall of the side surface of the main tank body, and a heating pipe is further arranged in the main tank body.

5. The fully automatic cleaning equipment according to claim 3, wherein the bubbling rinse tank comprises a rinse tank and a bubbling device;

a heating pipe is arranged in the rinsing tank;

and the bubbling device is connected with a compressed air pipe, and the other end of the compressed air pipe is arranged at the bottom of the rinsing tank.

6. The full-automatic cleaning equipment according to claim 2, wherein the driving part comprises a traversing device and a lifting device, a traversing rail with the same sequential arrangement direction is installed on the top of the rack, and the traversing rail is matched with the traversing device;

the lifting device is installed below the traversing device, and the mechanical arm is hung on the lifting device and used for lifting the cleaning basket in the vertical direction.

7. The full automatic cleaning equipment according to claim 2, characterized in that a mist pumping device is arranged on the top of the full automatic cleaning equipment, and the mist pumping device is installed on the top of the machine frame.

8. The automatic cleaning equipment according to claim 2, wherein the surface cover of the frame is provided with a sealing plate, the upper half part of one side of the frame is a visible sealing plate, and the lower part of the frame is provided with an access opening.

9. The full-automatic cleaning equipment according to claim 2, further comprising an electrical control cabinet, wherein the electrical control cabinet is arranged on one side of the rack, the electrical control cabinet is electrically connected with electrical devices in the full-automatic cleaning equipment, a PLC (programmable logic controller) is arranged on the electrical control cabinet, a touch screen is arranged on the front portion of the electrical control cabinet, and an alarm portion is arranged in the electrical control cabinet.

10. The full automatic cleaning equipment according to claim 2, wherein the maximum load capacity of the mechanical arm is 200 kg;

the feeding vehicle, the cleaning part and the discharging vehicle are arranged along a straight line;

and the rack is coated with an antirust coating.