CN215358932U

CN215358932U - Sound insulation board processing production line

Info

Publication number: CN215358932U
Application number: CN202120744887.0U
Authority: CN
Inventors: 漆云辉
Original assignee: Changxing Robot Technology Changshu Co ltd
Current assignee: Ailee Intelligent Equipment (Suzhou) Co.,Ltd.
Priority date: 2021-04-13
Filing date: 2021-04-13
Publication date: 2021-12-31
Anticipated expiration: 2031-04-13

Abstract

The utility model relates to a sound insulation board processing production line which comprises a batten trimming mechanism, a nailing mechanism and a cutting mechanism which are sequentially arranged, wherein the batten trimming mechanism comprises a batten feeding assembly, a trimming assembly and a batten blanking assembly; the nailing mechanism comprises a supporting device and a nailing gun device, wherein a groove matched with the battens is formed in the supporting device, and the nailing gun device moves above the supporting device along the length direction of the groove; the cutting mechanism comprises a conveying table and a material cutting table which are connected, a material cutting groove is formed in the material cutting table, a cutter moving in the material cutting groove is arranged on the lower portion of the material cutting table, and a material blocking assembly movably inserted into the material cutting groove is connected below the material cutting table. The utility model realizes the automatic processing of the sound insulation board and greatly reduces the labor cost.

Description

Sound insulation board processing production line

Technical Field

The utility model relates to the technical field of automatic processing equipment, in particular to a processing production line for sound insulation boards.

Background

The felt body such as glass wool has a large number of tiny air pores, so that the felt body has the functions of heat preservation, heat insulation, sound absorption, noise reduction, safety protection and the like, is an excellent heat preservation, heat insulation, sound absorption and noise reduction material, and is generally used as a sound insulation board. In order to reinforce the strength of the sound insulation board, a plurality of supporting battens are usually provided as keels on the felt board, the supporting battens and the felt board are fixed by nailing to form the sound insulation board, and the supporting battens are trimmed before the supporting battens and the felt board are fixed.

Among the prior art, because stuff length is longer, the not convenient to handle, consequently go on to the processing of acoustic celotex board production-oriented adoption manual work, the human cost is high and machining efficiency is low, and the processingquality of acoustic celotex board is unstable simultaneously.

SUMMERY OF THE UTILITY MODEL

Therefore, the technical problem to be solved by the utility model is to overcome the defects of the prior art and provide a processing production line for the sound insulation board, which can automatically process, greatly reduce labor cost and improve product quality.

In order to solve the technical problem, the utility model provides a processing production line of sound insulation boards, which comprises a batten trimming mechanism, a nailing mechanism and a cutting mechanism which are arranged in sequence, wherein,

the batten trimming mechanism comprises a batten feeding assembly, a trimming assembly and a batten discharging assembly, the batten feeding assembly clamps and drives battens in a storage bin to enter the trimming assembly by utilizing a driving assembly, the trimming assembly is provided with at least two trimming machines in a staggered mode, and the battens pass through the middles of the trimming machines to enter the batten discharging assembly;

the nailing mechanism comprises a supporting device and a nailing gun device, a groove matched with the battens is formed in the supporting device, and the nailing gun device moves above the supporting device along the length direction of the groove;

the cutting mechanism comprises a conveying table and a cutting table which are connected, a cutting groove is formed in the cutting table, a cutter moving in the cutting groove is arranged on the lower portion of the cutting table, and a material blocking assembly movably inserted into the cutting groove is connected to the lower portion of the cutting table.

In one embodiment of the utility model, the drive assembly includes a first drive assembly disposed below a middle portion of the magazine and a second drive assembly disposed at an end of the strip loading assembly proximate the trim assembly.

In one embodiment of the utility model, two pairs of the first driving assemblies are arranged along the length direction of the storage bin, each first driving assembly comprises a first driving wheel arranged on one side of the storage bin and a first driven wheel arranged on the other side of the storage bin, and the first driven wheel is pushed by an extrusion air cylinder to be matched with the first driving wheel.

In one embodiment of the utility model, the second drive assembly includes a second drive wheel positioned below the strand feeding assembly and a second driven wheel supported above the strand feeding assembly.

In one embodiment of the utility model, a first limit wheel and a first limit wheel are arranged on the opposite sides of the edge trimmer, a second limit wheel is arranged on the same side of the edge trimmer, the first limit wheel is an elastic wheel, and the second limit wheel is a rigid wheel.

In one embodiment of the utility model, the batten blanking assembly comprises a bottom plate, a mounting column, a material pushing cylinder and a material collecting plate, the bottom plate is arranged corresponding to the gap of the edge trimmer, the material collecting plate is obliquely arranged below the bottom plate, a blanking gap communicated with the upper part of the material collecting plate is arranged on one side of the bottom plate, the mounting column is mounted on one side of the bottom plate, the mounting column is provided with a plurality of material pushing cylinders pointing to the blanking gap, the material pushing cylinders are connected with a push plate, and the lower end of the push plate is attached to the bottom plate.

In one embodiment of the utility model, the supporting device comprises a mold supporting plate, a demolding plate and a demolding cylinder, the groove is arranged on the mold supporting plate, the demolding plate is arranged among a plurality of mold supporting plates, and the demolding cylinder pushes the demolding plate to lift.

In one embodiment of the utility model, the nail gun device comprises a nail gun assembly and a first transmission assembly, wherein the first transmission assembly is in belt transmission, the nail gun assembly comprises a support seat and a plurality of nail gun bodies arranged side by side, the support seat is fixedly connected with a belt of the first transmission assembly through a connecting plate, and the nail gun bodies are connected with the support seat in a sliding mode.

In one embodiment of the utility model, the bottom of the material cutting table is provided with a pair of slide rails, the cutting knife is slidably connected with the slide rails through a knife rest, and the second transmission assembly is arranged between the slide rails and fixedly connected with the knife rest.

In one embodiment of the utility model, the material blocking assembly comprises a first material blocking cylinder, a second material blocking cylinder and a material blocking rod, the first material blocking cylinder pushes the second material blocking cylinder to be close to the material cutting groove, the material blocking rod is connected with the second material blocking cylinder, and the second material blocking cylinder pushes the material blocking rod to extend out of the material cutting groove.

Compared with the prior art, the technical scheme of the utility model has the following advantages:

1. the utility model integrates trimming, nailing and cutting into a whole, realizes the automatic processing of the sound insulation board and greatly reduces the labor cost;

2. the utility model improves the trimming consistency and improves the product quality by limiting trimming; 3. the wood strip is limited by the groove, so that the consistency of products is improved.

Drawings

In order that the present disclosure may be more readily and clearly understood, reference is now made to the following detailed description of the embodiments of the present disclosure taken in conjunction with the accompanying drawings, in which

FIG. 1 is a schematic view of the overall structure of the present invention;

FIG. 2 is a schematic view of a loading assembly of the present invention;

FIG. 3 is a schematic view of a first drive assembly of the present invention;

FIG. 4 is a schematic view of the trim assembly of the present invention;

FIG. 5 is a schematic view of the blanking assembly of the present invention;

FIG. 6 is a schematic view of a nailing mechanism of the present invention;

fig. 7 is a schematic view of the cutting mechanism of the present invention.

The specification reference numbers indicate: 100. a batten trimming mechanism; 110. a batten feeding assembly; 111. a storage bin; 120. a first drive assembly; 121. a first drive wheel; 122. a first driven wheel; 123. an extrusion cylinder; 130. a second drive assembly; 131. a second drive wheel; 132. a second driven wheel; 140. a trimming assembly; 141. an edge trimmer; 142. a first height limiting wheel; 143. a first limit wheel; 144. a second limiting wheel; 150. a batten blanking component; 151. a base plate; 152. mounting a column; 153. a material pushing cylinder; 154. a material collecting plate; 155. a blanking gap; 156. pushing the plate;

200. a nailing mechanism; 210. a support device; 211. a groove; 212. a mold support plate; 213. a stripper plate; 214. a demoulding cylinder; 220. a nail gun device; 221. a first transmission assembly; 222. a nail gun body; 223. a supporting seat;

300. a cutting mechanism; 310. a conveying table; 320. a material cutting table; 321. a material cutting groove; 322. a cutter; 323. a slide rail; 324. a cutter frame; 325. a second transmission assembly; 330. the material blocking component; 331. a first material blocking cylinder; 332. a second material blocking cylinder; 333. the striker rod.

Detailed Description

The present invention is further described below in conjunction with the following figures and specific examples so that those skilled in the art may better understand the present invention and practice it, but the examples are not intended to limit the present invention.

Referring to fig. 1, a schematic view of an embodiment of a soundproof panel manufacturing line according to the present invention is shown. The production line of the utility model comprises a batten trimming mechanism 100, a nailing mechanism 200 and a cutting mechanism 300 which are arranged in sequence. The batten trimmed by the batten trimming mechanism 100 is placed into the nailing mechanism 200 to be positioned, then the felt board is covered on the limited batten to be nailed, finally the nailed sound insulation board is placed into the cutting mechanism 300, on one hand, redundant materials are cut off, and on the other hand, the sound insulation board is cut to be a set length. In this embodiment, the transfer of materials between the mechanisms is carried manually or carried by a robot arm.

Referring to fig. 1 and 2, a schematic view of a strip trimmer mechanism 100 is shown. The strip trimmer mechanism 100 includes a strip feeding assembly 110, a trimming assembly 140 and a strip blanking assembly 150. The batten feeding assembly 110 feeds battens into the trimming assembly 140, the trimming assembly 140 trims the battens, the trimmed battens enter the batten blanking assembly 150, and the trimmed battens are collected uniformly by the batten blanking assembly 150. Specifically, referring to FIG. 3, the strip loading assembly 110 utilizes a drive assembly to grip and drive the strips within the magazine 111 into the trimmer assembly 140. Due to the long length of the wood strip, in order to ensure that the wood strip can be completely fed into the trimming assembly 140, the driving assembly includes a first driving assembly 120 and a second driving assembly 130, the first driving assembly 120 is disposed below the middle portion of the storage bin 111, and the second driving assembly 130 is disposed at one end of the wood strip feeding assembly 110 close to the trimming assembly 140. Such that first drive assembly 120 and second drive assembly 130 simultaneously drive the strips to provide sufficient power to the strips, and second drive assembly 130 is able to continue feeding the strips into trimmer assembly 140 after the strips have cleared range of first drive assembly 120.

Wherein, first drive assembly 120 is followed feed bin 111 length direction is provided with two pairs to can carry out spacingly at stuff length direction, guarantee the straightness of stuff, prevent that the stuff from taking place crooked in transportation process. The first driving assembly 120 includes a first driving wheel 121 disposed at one side of the bin 111 and a first driven wheel 122 disposed at the other side of the bin 111, and the first driven wheel 122 is pushed by an extrusion cylinder 123 to cooperate with the first driving wheel 121. During operation, battens in the bin 111 fall between the first driving wheel 121 and the first driven wheel 122, the extrusion cylinder 123 pushes the first driven wheel 122 to move, so that the first driving wheel 121 and the first driven wheel 122 clamp the battens, at the moment, the first driving wheel 121 is started, and the battens are driven to move forwards through friction force between the first driving wheel 121 and the battens. The second driving assembly 130 includes a second driving wheel 131 and a second driven wheel 132, the second driving wheel 131 is located below the batten feeding assembly 110, and the second driven wheel 132 is supported above the batten feeding assembly 110. That is, the second driving wheel 131 and the second driven wheel 132 clamp the battens from the upper and lower sides to drive the battens, and simultaneously limit the height of the battens, so as to further ensure the straightness of the battens.

Referring to fig. 4, at least two edge trimmers 141 are alternately arranged on the edge trimming assembly 140 to trim the battens, and the battens pass through the edge trimmers 141 and enter the batten blanking assembly 150. So that the edgers 141 at both sides of the stick can simultaneously edge both sides of the stick. In order to ensure the quality of the edge trimming of the batten by the edge trimmer 141, a first height limiting wheel 142 and a first position limiting wheel 143 are arranged on the opposite side of the edge trimmer 141, the first height limiting wheel 142 limits the height of the batten, and the first position limiting wheel 143 limits the position of one side of the batten, so that the other side of the batten can be in contact with the edge trimmer 141, and the batten is trimmed by the edge trimmer 141. In order to ensure the consistency of trimming, a second limiting wheel 144 is arranged on the same side of the trimming machine 141, the first limiting wheel 143 is an elastic wheel, and the second limiting wheel 144 is a rigid wheel. Therefore, the distance between the second limit wheel 144 and the edge trimmer 141 in the direction perpendicular to the length direction of the battens can be kept unchanged, and even if the width of the battens is changed, only the first limit wheel 143 is elastically deformed, so that the trimming content of any battens and the trimming content of the edge trimmer 141 are consistent, and the trimming quality is improved.

Referring to fig. 5, the batten blanking assembly 150 includes a bottom plate 151, a mounting post 152, a material pushing cylinder 153 and a material collecting plate 154, the bottom plate 151 corresponds to the gap of the edge trimming machine 141, the material collecting plate 154 is obliquely arranged below the bottom plate 151 along the width direction of the blanking assembly, one side of the bottom plate 151 is provided with a blanking gap 155 communicated with the upper side of the material collecting plate 154, the mounting post 152 is mounted on one side of the bottom plate 151, the mounting post 152 is provided with a plurality of material pushing cylinders 153 pointing to the blanking gap 155, the material pushing cylinder 153 is connected with a push plate 156, and the lower end of the push plate 156 is attached to the bottom plate 151. The battens extend out of the trimming assembly 140 and enter the blanking assembly, the extending battens move on the bottom plate 151 and are supported by the bottom plate 151, after the battens completely move to the bottom plate 151, the pushing cylinder 153 pushes the pushing plate 156 out, the pushing plate 156 pushes the battens on the bottom plate 151 out, the battens fall onto the material collecting plate 154 from the blanking gap 155, and all the battens fall onto the bottom plate 151 of the material collecting plate 154 and are collected uniformly due to the fact that the material collecting plate 154 is arranged in an inclined mode.

Referring to fig. 6, the nailing mechanism 200 includes a support device 210 and a nail gun device 220, wherein the support device 210 is provided with a groove 211 matched with the wood strip, and the nail gun device 220 moves above the support device 210 along the length direction of the groove 211. The battens collected uniformly are placed into the grooves 211 respectively, the felt plate covers the battens, the nailing mechanism 200 moves along the length direction of the battens, and nailing is carried out on the felt plate and the battens, so that the felt plate and the battens are fixed into a whole. Because the stuff card is not convenient for take out the fixed product of accomplishing in recess 211, consequently strutting arrangement 210 sets up to include mould backup pad 212, stripper plate 213 and drawing of patterns cylinder 214, recess 211 set up in on the mould backup pad 212, stripper plate 213 set up in a plurality of between the mould backup pad 212, drawing of patterns cylinder 214 promotes stripper plate 213 goes up and down. When the nailing is completed, the knock-out cylinder 214 pushes up the knock-out plate 213 and the product is lifted up together, and at this time, the product is easily removed from the knock-out plate 213 because only a small part of the product is in contact with the knock-out plate 213. In this embodiment, to realize the movement of the nail gun apparatus 220, the nail gun apparatus 220 includes a nail gun assembly and a first transmission assembly 221, the first transmission assembly 221 is belt-driven, the nail gun assembly includes a support base 223 and a plurality of nail gun bodies 222 arranged side by side, the support base 223 is fixedly connected with the belt of the first transmission assembly 221 through a connecting plate, and the nail gun bodies 222 are slidably connected with the support base 223. The remote removal of supporting seat 223 can be realized through belt transmission, simultaneously because many battens are connected to the felt board, nail rifle body 222 and supporting seat 223 sliding connection make nail rifle body 222 can remove and carry out the nailing to every batten top, guarantee the fixed of batten and felt board.

Referring to fig. 7, the cutting mechanism 300 includes a conveying table 310 and a material cutting table 320 connected to each other, a material cutting groove 321 is disposed on the material cutting table 320, a cutter 322 moving in the material cutting groove 321 is disposed at a lower portion of the material cutting table 320, and a material blocking assembly 330 movably inserted into the material cutting groove 321 is connected to a lower portion of the material cutting table 320. During operation, fixed product is put to conveying platform 310 on, keeps off material subassembly 330 and stretches out material cutting groove 321, and product tip butt keeps off material subassembly 330, and the product can't continue to move, and cutter 322 moves along material cutting groove 321, cuts off the unnecessary part of product. In order to drive the cutter 322 to move, the bottom of the material cutting table 320 is provided with a pair of slide rails 323, the cutter 322 is slidably connected with the slide rails 323 through a cutter frame 324, and a second transmission assembly 325 is arranged between the slide rails 323 and is fixedly connected with the cutter frame 324. The pair of slide rails 323 support the cutter holder 324, the cutter holder 324 is stable in movement, and the second transmission assembly 325 is arranged between the pair of slide rails 323, so that the space can be fully utilized. Because the redundant battens are mainly cut off in this embodiment, in order to enable the striker assembly 330 to block the position of the felt plate, the striker assembly 330 includes the first striker cylinder 331, the second striker cylinder 332 and the striker rod 333, and because there is a gap between the battens, the striker rod 333 can pass through the gap between the battens to block the position of the felt plate. The first material blocking cylinder 331 pushes the second material blocking cylinder 332 to be close to the material cutting groove 321, the material blocking rod 333 is connected with the second material blocking cylinder 332, and the second material blocking cylinder 332 pushes the material blocking rod 333 to extend out of the material cutting groove 321. When the products need to be stopped, the material blocking rod 333 is pushed out by the first material blocking cylinder 331 and the second material blocking cylinder 332, when the products are normally conveyed, the first material blocking cylinder 331 and the second material blocking cylinder 332 are retracted, the material blocking rod 333 is moved to the position below the material cutting table 320, and the conveying of the products cannot be influenced.

It should be understood that the above examples are only for clarity of illustration and are not intended to limit the embodiments. Other variations and modifications will be apparent to persons skilled in the art in light of the above description. And are neither required nor exhaustive of all embodiments. And obvious variations or modifications therefrom are within the scope of the utility model.

Claims

1. The utility model provides a sound insulating board processing lines which characterized in that: comprises a batten trimming mechanism, a nailing mechanism and a cutting mechanism which are arranged in sequence, wherein,

2. The acoustical panel processing line of claim 1, wherein: the driving assembly comprises a first driving assembly and a second driving assembly, the first driving assembly is arranged below the middle of the storage bin, and the second driving assembly is arranged at one end, close to the trimming assembly, of the batten feeding assembly.

3. An acoustic celotex board processing lines of claim 2, characterized in that: first drive assembly follows feed bin length direction is provided with two pairs, first drive assembly including set up in the first drive wheel of feed bin one side and set up in the first follow driving wheel of feed bin opposite side, first follow driving wheel through extrusion cylinder promote with first drive wheel cooperation.

4. An acoustic celotex board processing lines of claim 2, characterized in that: the second driving assembly comprises a second driving wheel and a second driven wheel, the second driving wheel is located below the batten feeding assembly, and the second driven wheel is supported above the batten feeding assembly.

5. The acoustical panel processing line of claim 1, wherein: the opposite side of the edge trimmer is provided with a first height limiting wheel and a first limiting wheel, the same side of the edge trimmer is provided with a second limiting wheel, the first limiting wheel is an elastic wheel, and the second limiting wheel is a rigid wheel.

6. The acoustical panel processing line of claim 1, wherein: the batten unloading subassembly includes bottom plate, erection column, pushes away material cylinder and collecting plate, the bottom plate corresponds the clearance setting of trimmer, collecting plate slope set up in the bottom plate below, bottom plate one side is provided with the intercommunication the unloading clearance of collecting plate top, the erection column is installed bottom plate one side, be provided with a plurality of directionals on the erection column push away the material cylinder in unloading clearance, it is connected with the push pedal to push away the material cylinder, the push pedal lower extreme pastes and leans on the bottom plate.

7. The acoustical panel processing line of claim 1, wherein: the supporting device comprises a mold supporting plate, a demolding plate and a demolding cylinder, wherein the groove is formed in the mold supporting plate, the demolding plate is arranged between the mold supporting plates, and the demolding cylinder pushes the demolding plate to ascend and descend.

8. The acoustical panel processing line of claim 1, wherein: the nail rifle device includes nail rifle subassembly and first transmission assembly, first transmission assembly is the belt transmission, nail rifle subassembly includes supporting seat and a plurality of nail rifle bodies that set up side by side, the supporting seat passes through the belt fixed connection of connecting plate and first transmission assembly, the nail rifle body with the supporting seat slides and links to each other.

9. The acoustical panel processing line of claim 1, wherein: the bottom of the cutting table is provided with a pair of slide rails, the cutter is connected with the slide rails in a sliding manner through a cutter frame, and the second transmission assembly is arranged between the slide rails and fixedly connected with the cutter frame.

10. The acoustical panel processing line of claim 1, wherein: the material blocking assembly comprises a first material blocking cylinder, a second material blocking cylinder and a material blocking rod, the first material blocking cylinder pushes the second material blocking cylinder to be close to the material cutting groove, the material blocking rod is connected with the second material blocking cylinder, and the second material blocking cylinder pushes the material blocking rod to stretch out the material cutting groove.