CN215356044U - Automatic casting mold assembling and disassembling production line - Google Patents
Automatic casting mold assembling and disassembling production line Download PDFInfo
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- CN215356044U CN215356044U CN202120218129.5U CN202120218129U CN215356044U CN 215356044 U CN215356044 U CN 215356044U CN 202120218129 U CN202120218129 U CN 202120218129U CN 215356044 U CN215356044 U CN 215356044U
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Abstract
The utility model relates to the technical field of hard mold casting, and discloses an automatic casting mold assembling and disassembling production line which comprises a robot mold assembling and disassembling mechanism, a mold frame conveying device with a positioning device, a mold pipe automatic material distributing and taking device, a mold frame splitter disc positioning device, a mold frame pressing plate positioning device, an electrical control system and power equipment, wherein the mold frame conveying device, the mold pipe automatic material distributing and taking device, the mold frame splitter disc positioning device and the mold frame pressing plate positioning device are arranged around the robot mold assembling and disassembling mechanism.
Description
Technical Field
The utility model relates to the technical field of hard die casting equipment, in particular to an automatic casting die assembling and disassembling production line.
Background
Permanent mold casting, also known as hard mold casting, is a casting method in which liquid metal is poured into a metal mold to obtain a cast product. The casting mold is made of metal and can be repeatedly used for many times (hundreds of times to thousands of times). At present, in metal casting production enterprises in China, due to equipment and technical reasons, the assembly and disassembly of metal casting modules are realized by assembling casting molds one by one through a crown block matched manually, then dust is pumped and removed manually, then a splitter disc made of refractory mortar is carried on the casting molds manually, a pouring opening of each mold pipe is aligned, then a fixed connecting pressing plate is carried manually, and the casting mold pipes, the splitter disc, the pressing plate and the like are connected and fixed. And finishing the assembly of the metal pouring module. When the module is dismantled, the connecting bolt of fixed connection clamp plate is relieved to the manual work at first, dismantles flow distribution plate and each casting mould pipe respectively by the manual work again, accomplishes the module and dismantles. Because the weight of the empty mold pipe is about 50kg, the weight of the mold pipe after pouring is about 100kg, the weight of the splitter plate is about 60kg, the weight of the fixed connection pressing plate is about 60kg, 4-5 sets of casting modules need to be assembled or disassembled in each shift, and 32 casting mold pipes need to be assembled in each set of modules at most according to the size, the labor intensity of workers is very high, personnel safety accidents are easily caused, the production efficiency of the pouring process is greatly influenced, and the efficiency of the whole pouring production line is further adversely affected.
The metal pouring enterprise urgently needs an automatic complete production line which has the working procedures of assembling and disassembling the module, can greatly reduce the labor intensity and greatly improve the safety performance. Under the background of market current situation and industry appeal, the applicant utilizes own advantages and combines production practice to research and develop an automatic casting module and stripping production line for customers, and the automatic casting module and the stripping production line are successful after being put into production.
SUMMERY OF THE UTILITY MODEL
Technical problem to be solved
The embodiment of the utility model provides an automatic casting mold assembling and disassembling production line, which is used for solving the defects of low automation degree, low efficiency, high labor cost and low mold assembling and disassembling precision caused by the fact that a crown block is manually matched to perform mold assembling and disassembling operation in the existing hard mold casting industry.
(II) contents of utility model
The embodiment of the utility model provides an automatic casting mold assembling and disassembling production line which comprises a robot mold assembling and disassembling mechanism, a mold frame conveying device with a positioning device, a mold pipe automatic material distributing and taking device, a mold frame distribution disc positioning device, a mold frame pressing plate positioning device, an electrical control system and power equipment, wherein the mold frame conveying device, the mold pipe automatic material distributing and taking device, the mold frame distribution disc positioning device and the mold frame pressing plate positioning device are arranged around the robot mold assembling and disassembling mechanism.
Further, the robot die assembling and disassembling mechanism comprises a six-axis robot and mechanical arms connected to the six-axis robot, and an electrical control cabinet used for controlling the six-axis robot and the mechanical arms, a machine vision device is sequentially arranged at the front end of each mechanical arm, a hydraulic chuck and a special combined clamp are sequentially arranged at the front end of each mechanical arm, each special combined clamp comprises a clamp bottom plate, a driving piece and a centering gear rack mechanism fixed on a mounting plate, the clamping jaw further comprises a clamping jaw, the clamping jaw is connected with the centering gear rack mechanism through a linear sliding rail, and the clamp bottom plate is connected with the mechanical arms through flange pieces.
Further, hydraulic chuck includes chuck body and colored dish, is equipped with "T" type groove on the chuck body, and "T" type groove falls into the quartering with the chuck body, still includes four joint claws, and what the difference was movable installs in "T" type groove, and joint claw upper end still is equipped with the linkage round pin, and the colored dish is equipped with the linkage groove that corresponds with "T" type groove, linkage round pin joint in the linkage groove to realize the chuck body with the linkage of colored dish.
Furthermore, a dead head positioning mechanism is arranged on the mounting plate and is arranged beside the flange plate.
Furthermore, the hydraulic chuck and the special combined clamp are staggered by 90 degrees.
The die carrier conveying device with the positioning device further comprises a main body frame, wherein the main body frame is provided with a plurality of conveying rollers and is sequentially divided into an initial section, a positioning section and a conveying section, the die carrier conveying device also comprises a side pushing and positioning device and an adjustable side reference positioning device which are oppositely arranged on two sides of the positioning section, and the initial section is provided with a first power assembly for driving the conveying rollers; the side pushing and fastening device comprises a first bracket, a side pushing cylinder fixed at the top of the first bracket and a side pushing plate fixed at the front end of a piston rod of the side pushing cylinder; the adjustable side reference positioning device comprises a second bracket, a positioning cylinder arranged at the top of the second bracket, and an adjustable positioning plate connected with the positioning cylinder through a worm gear; a jacking device is arranged below the positioning section and is arranged between the first support and the second support; the device also comprises a second power assembly for providing power for the positioning section and a third power assembly for providing power for the conveying section.
Furthermore, the positioning section is also provided with an in-place detection device, the in-place detection device comprises an in-place detection plate fixed above the conveying roller, the in-place detection plate is provided with a progressive sensor and an in-place sensor, the progressive sensor is arranged between the first support and the second support, and the in-place sensor is arranged at one end, close to the positioning section, of the conveying section.
The mould pipe automatic material distributing and taking device comprises a material placing table, wherein the material placing table comprises a material placing base and a mould pipe rolling way, the mould pipe rolling way is hinged to one end of the material placing base, the mould pipe automatic material distributing and taking device also comprises a material taking and placing clamping mechanism, the material taking and placing clamping mechanism comprises an installation plate, a centering device and at least one group of clamping claws, the centering device is fixed at the bottom of the installation plate, the clamping claws are installed at the upper part of the installation plate, and the installation plate is hinged to the side face of the hinged position of the material placing base and the mould pipe rolling way; the material placing base is hinged to the die pipe raceway, the die pipe raceway is hinged to the die pipe raceway, and the mounting plate is connected with the hydraulic cylinder shifting device through a shifting rod.
Further, still be equipped with the climbing mechanism that is used for its jack-up below the mould pipe raceway, climbing mechanism is equipped with two sets ofly, including first climbing mechanism and second climbing mechanism, sets up respectively in the both ends of mould pipe raceway.
Furthermore, the automatic die tube material distributing and taking device further comprises a dust removing device, and the dust removing device is installed on one side face, not provided with the clamping claw, of the installation plate.
(III) advantageous effects
The embodiment of the utility model provides an automatic casting mold assembling and disassembling production line, which comprises a robot mold assembling and disassembling mechanism, a mold frame conveying device with a positioning device, a mold pipe automatic material distributing and taking device, a mold frame distribution disc positioning device, a mold frame pressing plate positioning device, an electrical control system and power equipment, wherein the mold frame conveying device, the mold tube automatic material distributing and taking device, the mold frame distribution disc positioning device and the mold frame pressing plate positioning device are arranged around the robot mold assembling and disassembling mechanism, the mold frame is accurately and efficiently conveyed to the mold pipe automatic material distributing and taking devices through the mold frame conveying device with a fine positioning device, the mold pipe automatic material distributing and taking device enables bundled mold pipes to be horizontally and automatically separated, single automatic feeding is carried out, the mold pipes are turned to be in a vertical state from a horizontal state and automatically centered, and finally, the robot automatic mold assembling and disassembling device of a machine vision system is used for automatically assembling and disassembling a mold, so that a complete automatic mold assembling and disassembling production line is realized, and the traditional manual mold assembling and disassembling is replaced, the production efficiency is greatly improved, and the assembly and disassembly precision is improved.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly described below, and it is obvious that the drawings in the following description are some embodiments of the present invention, and those skilled in the art can also obtain other drawings according to the drawings without creative efforts.
FIG. 1 is an isometric view of an automated mold assembly and disassembly line in an embodiment of the utility model;
FIG. 2 is a schematic structural diagram of an automatic mold tube distributing and taking device of an automatic mold assembling and disassembling line according to an embodiment of the present invention;
fig. 3 is a schematic structural view of a mold frame conveying device with a positioning device of an automatic mold assembling and disassembling production line according to an embodiment of the present invention;
FIG. 4 is a schematic view of a first perspective of a robotic assembly and disassembly mechanism of an automated mold assembly and disassembly line in accordance with an embodiment of the present invention;
FIG. 5 is a schematic diagram of a second perspective view of a robotic assembly and disassembly mechanism of an automated mold assembly and disassembly line in accordance with an embodiment of the present invention;
fig. 6 is a schematic structural diagram of a special combined clamp of a robot form assembling and disassembling mechanism in an embodiment of the utility model.
Description of reference numerals:
1: a robot assembling and disassembling mechanism; 11. A six-axis robot; 12: a mechanical arm;
13: a robot mount; 14: a machine vision device; 15: a hydraulic chuck;
16: a special combined clamp; 151: a chuck body; 152: a flower disc;
153: a clamping claw; 154: a linkage pin; 155: a linkage groove;
161: a clamp base plate; 162: a drive member; 163: a centering rack and pinion mechanism;
164: a clamping jaw; 165: a flange sheet; 2: a mold frame conveying device;
21: a main body frame; 22: a conveying roller; 23: a side thrust setting device;
231: a first bracket; 232: a side push cylinder; 233: a side push plate;
24: an adjustable side datum positioning device; 241: a second bracket; 242: an adjustable positioning plate;
25: a jacking device; 261: a progress sensor; 262: an in-position sensor;
271: a first power assembly; 272: a second power assembly; 273: a third power assembly;
311: a material placing base; 312: a die tube raceway; 321: mounting a plate;
322: a centering device; 323: a first clamping claw; 324: a second clamping claw;
331: a hydraulic cylinder displacement device; 332: a shifting rod; 341: a first jacking mechanism;
342: a second jacking mechanism; 35: a dust removal device; 3: the mould pipe automatically divides the material and takes out the material device;
4: a mould frame splitter plate positioning device; 5: an electrical control system; 6: die carrier clamp plate positioner.
Detailed Description
In order to make the objects, technical solutions and advantages of the embodiments of the present invention clearer, the technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are some, but not all, embodiments of the present invention. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
In the description of the embodiments of the present invention, it should be noted that the terms "first", "second" and "third" are used for the sake of clarity in describing the numbering of the components of the product and do not represent any substantial difference, unless explicitly stated or limited otherwise. The directions of "up", "down", "left" and "right" are all based on the directions shown in the attached drawings. Specific meanings of the above terms in the embodiments of the present invention can be understood by those of ordinary skill in the art according to specific situations.
It is to be understood that, unless otherwise expressly specified or limited, the term "coupled" is used broadly, and may, for example, refer to directly coupled devices or indirectly coupled devices through intervening media. The specific meaning of the above terms in the embodiments of the present invention can be understood in specific cases by those skilled in the art.
The automatic mold assembling and disassembling production line provided by the embodiment includes, as shown in fig. 1, a robot mold assembling and disassembling mechanism 1, a mold frame conveying device 2 with a positioning device, a mold pipe automatic material distributing and taking device 3, a mold frame distribution plate positioning device 4, a mold frame pressing plate positioning device 6, an electrical control system 5 and power equipment, wherein the mold frame conveying device 2, the mold pipe automatic material distributing and taking device, the mold frame distribution plate positioning device 4 and the mold frame pressing plate positioning device are arranged around the robot mold assembling and disassembling mechanism 1, and the electrical control system 5 includes a PLC control cabinet and an electrical control cabinet for controlling a six-axis robot 11.
As shown in fig. 4 to 6, the robot mold assembling and disassembling mechanism 1 includes a six-axis robot 11, a robot arm 12 connected to the six-axis robot 11, and an electrical control cabinet for controlling the six-axis robot 11 and the robot arm 12, a machine vision device 14, a hydraulic chuck 15, and a special combined clamp 16 are sequentially disposed at the front end of the robot arm 12, the special combined clamp 16 includes a clamp bottom plate 161, a driving member 162 fixed on the clamp bottom plate 161, a centering gear rack mechanism 163, and a clamping jaw 164, the clamping jaw 164 is connected with the centering gear rack mechanism 163 through a linear sliding rail, and the clamp bottom plate 161 is connected with the robot arm 12 through a flange plate 165; a casting head positioning mechanism is further arranged on the mounting plate 161 and is arranged beside the flange plate 165, and the casting head is a supplementary part which is added above or on the side surface of the casting to avoid the defect of the casting; as shown in fig. 5, the hydraulic chuck 15 includes a chuck body 151 and a faceplate 152, a "T" shaped groove is formed in the chuck body 151, the "T" shaped groove divides the chuck body 151 into four equal parts, and the hydraulic chuck further includes four clamping claws 153 movably mounted in the "T" shaped groove respectively, a linkage pin 154 is further disposed at the upper end of each clamping claw 153, the faceplate 152 is provided with a linkage groove 155 corresponding to the "T" shaped groove, and the linkage pin 154 is clamped in the linkage groove 155, so that the chuck body 151 and the faceplate 152 are linked.
The working principle of the robot die assembling and disassembling mechanism 1 is as follows: the six-axis robot 11 is installed on a robot installation base 13, the robot installation base 13 is fixed on the ground, a four-jaw hydraulic chuck 15, a special combined clamp 16 and a machine vision device 14 are respectively installed on a mechanical arm 12, and in order to prevent mutual interference, the hydraulic chuck 15 and the special combined clamp 16 are arranged in a staggered mode by 90 degrees. When assembling the casting mold, firstly, the six-axis industrial robot arranged on the robot mounting seat 13 drives the mechanical arm 12, the machine vision device 14 is selected to photograph the precisely positioned empty mold frame, the calculation is carried out by matching with the electrical control system 5, and then the coordinates of each mold pipe position of the empty mold frame are obtained, recorded and stored. Six robots 11 drive robot arm linking bridge, select visual system to shoot the empty mould pipe terminal surface of accurate positioning, record and store the mould pipe serial number, the later stage of being convenient for is traceed back. Then the six-axis robot 11 drives the robot arm connecting support, the hydraulic chuck 15 is selected, the die pipe is clamped to finish material taking, the die pipe is transferred to a die set vacant position and inserted, and the hydraulic chuck 15 is released to finish positioning and placing of the vacant die pipe. And finishing the taking and placing of the mould pipes one by one, generating a matched placing graph of the mould frame and the mould pipes in the electric control system 5, and recording and storing the graph. Then each mould pipe is dedusted. And then the six-axis robot 11 drives the robot arm connecting support, and the automatic centering grabbing clamp for the splitter plate and the pressing plate assembly is selected to respectively carry out positioning grabbing and positioning placing on the splitter plate and the pressing plate. And completing the automatic process section of the mold combination. When the casting mould is disassembled, the reverse is true.
The working principle of the hydraulic chuck 15 is as follows: the hydraulic chuck 15 is divided into four equal parts by the T-shaped groove, the four clamping claws 153 can slide flexibly in the T-shaped groove, and four driving members 162 (in this embodiment, hydraulic cylinders are used) are distributed on the periphery of the chuck body 151 to face the T-shaped groove. The clamping claws 153 are respectively provided with a linkage pin 154, and the linkage pins 154 are respectively clamped in the linkage grooves 155 of the chuck 152. When the hydraulic chuck 15 needs to be clamped, the piston rods of the hydraulic cylinders fixed around the periphery of the chuck body 151 extend out under the action of a hydraulic system to push the clamping claws 153 to move towards the center, and the linkage pins 154 of the clamping claws 153 stir the linkage grooves 155 to drive the faceplate 152 to rotate, so that synchronous linkage clamping of four claws is realized. When the hydraulic chuck 15 needs to be released, the whole action is reversed. As shown in fig. 6, the working principle of the combined clamp is as follows: when the special combined clamp 16 grabs the diverter disc, firstly, the six-axis robot 11 drives the clamp bottom plate 161 to transfer the current clamp to the diverter disc fixed-point material taking position through the flange plate 165, the driving cylinder withdraws, the two clamping jaws 164 synchronously move centripetally under the action of the centering gear rack mechanism 163 to finish clamping and grabbing of the diverter disc or the pressing plate, meanwhile, the cylinder of the casting head positioning mechanism extends out to position the diverter disc, and then the special combined clamp is transferred to a mould frame of a casting mould group mould through the six-axis industrial robot to be positioned and placed. The module assembling operation of the process is completed. And when the casting mould is disassembled, the reverse is carried out.
As shown in fig. 3, the mold frame conveying device 2 with a positioning device comprises a main body frame 21, wherein the main body frame 21 is provided with a plurality of conveying rollers 22, the main body frame 21 is sequentially divided into an initial section, a positioning section and a conveying section, and further comprises a side pushing and positioning device 23 and an adjustable side reference positioning device 24 which are oppositely arranged at two sides of the positioning section, and the initial section is provided with a first power assembly 271 for driving the conveying rollers 22; the side pushing and fastening device 23 comprises a first bracket 231, a side pushing cylinder 232 fixed on the top of the first bracket 231, and a side pushing plate 233 fixed on the front end of the piston rod of the side pushing cylinder; the adjustable side reference positioning device 24 comprises a second bracket 241, a positioning cylinder arranged at the top of the second bracket 241, and an adjustable positioning plate 242 connected with the positioning cylinder through a worm gear; a jacking device 25 is further arranged below the positioning section, and the jacking device 25 is arranged between the first support 231 and the second support 241; the positioning section is further provided with an in-place detection device, the in-place detection device comprises an in-place detection plate fixed above the conveying roller 22, the in-place detection plate is provided with a progressive sensor 261 and an in-place sensor 262, the progressive sensor 261 is installed between the first support 231 and the second support 241, and the in-place sensor 262 is installed at one end, close to the positioning section, of the conveying section.
The die carrier conveying device 2 with the positioning device has the working principle that: when assembling the cast parts, manually hoisting the standard empty mold frame to the conveying roller 22 of the conveying line main body frame 21 by using a travelling crane, then starting the first power assembly 271 to drive the conveying roller 22 at the initial section to rotate, and conveying the standard empty mold frame to the position of the progressive sensor 261 of the conveying line main body frame 21; then the second power assembly 272 starts to operate, the second power assembly 272 provides a power source by a servo motor to drive the conveying roller 22 in the middle section part to rotate, and the standard empty mold frame is conveyed to the in-place sensor 262 position of the conveying line main body frame 21; then the hydraulic jacking positioning device jacks up, a positioning pin is arranged at the top of the hydraulic jacking positioning device and inserted into a positioning hole of a bottom plate of the standard empty mold frame, and the bottom of the standard empty mold frame is positioned; then the adjustable side reference positioning device 24 runs to a fixed position according to the model of the standard die carrier to stop, the adjustable side reference positioning device 24 is powered by a servo motor, and is driven by a worm gear speed reducer to move forward and backward to adjust the opening and closing of the adjustable side reference positioning device 24. Then the side surface of the side pushing and fastening device 23 is clamped, so that the accurate positioning of the standard hollow die carrier is realized, the side pushing and fastening device 23 is driven by a cylinder to move linearly, and the accurate positioning of the die carrier is completed in the whole process; after the feeding is completed, the third power assembly 273 is started to operate, and the third power assembly 273 is subjected to frequency conversion speed regulation by a three-phase speed reduction motor to drive the conveying roller 22 at the tail section part to rotate so as to convey the full-material die carrier to the next station position of the conveying line main body frame 21.
As shown in fig. 2, the automatic die tube distributing and taking device 3 includes a material placing table, the material placing table includes a material placing base 311 and a die tube raceway 312, the die tube raceway 312 is hinged to one end of the material placing base 311, and the automatic die tube distributing and taking device further includes a material taking and placing clamping mechanism, the material taking and placing clamping mechanism includes a mounting plate 321, a centering device 322 and two sets of clamping claws 153, namely a first clamping claw 323 and a second clamping claw 324, the first clamping claw 323 is arranged right above the centering device 322, the second clamping claw 324 is arranged right above the first clamping claw 323, the centering device 322 is fixed at the bottom of the mounting plate 321, the clamping claws 153 are arranged at the upper part of the mounting plate 321, which is located at the centering device 322, and the mounting plate 321 is hinged to the side surface of the material placing base 311 hinged to the die tube raceway 312; the die tube rolling way device further comprises a hydraulic cylinder shifting device 331 which is arranged on the other side face of the hinged position of the material placing base 311 and the die tube rolling way 312, and the hydraulic cylinder shifting device 331 is connected with the mounting plate 321 through a shifting rod 323. The jacking mechanism for jacking the mould pipe roller path 312 is arranged below the mould pipe roller path 312, the jacking mechanism is provided with two groups of first jacking mechanisms 341 and second jacking mechanisms 324 which are respectively arranged at two ends of the mould pipe roller path 312, the jacking mechanisms can enable the mould pipe roller path 312 to be at a certain inclination angle, and the mould pipe can roll to the clamping mechanism for taking and placing materials conveniently.
The working principle of the automatic die tube material distributing and taking device 3 is as follows: when assembling the casting mold, the first jacking mechanism 341 will be hinged to the tail section of the mold tube raceway 312 of the material placing base 311 by the pin shaft to raise the tail section, so that the front of the mold tube raceway 312 is lower and the back is higher to form a certain inclination angle, thereby ensuring that the mold tube can smoothly slide down and roll. And manually hoisting the bundled standard empty mold pipes to the mold pipe roller path 312 through a crane by a crane, unfastening the sling, automatically separating and sequencing the empty mold pipes, installing the empty mold pipes on a second jacking device 25 at the hinged part of the material placing base 311 and the mold pipe roller path 312, jacking the mold pipes to a certain height, and realizing material distribution. The material taking and placing clamping device is reset to be in a horizontal posture through the hydraulic cylinder displacement device 331 and the displacement rod 323, and the die pipe is grabbed. The hydraulic cylinder displacement device 331 drives the material taking and placing clamping device to swing to be in an upright state. Then, the clamping claw 153 arranged on the material taking and placing clamping device is released, the die pipe slides down, the centering device 322 extends out of the blocking die pipe, and the die pipe is centered by taking the inner diameter of the die pipe as a reference. And taking materials at fixed points of the robot module assembling clamp. Thus, the complete set of mould pipes completes the feeding. After the grouped feeding is completed, the robot group mold clamp performs fixed-point grabbing, and the dust removal device 35 performs dust extraction operation on the whole batch of mold pipes.
In summary, according to the automatic mold assembling and disassembling production line provided by this embodiment, the mold frame is accurately and efficiently conveyed to the automatic mold tube distributing and taking device 3 through the mold frame conveying line device with the fine positioning device, the automatic mold tube distributing and taking device 3 is used for horizontally and automatically separating bundled mold tubes, a single automatic mold is automatically loaded, the mold tubes are horizontally turned into a vertical state and automatically centered, and finally, the automatic mold assembling and disassembling device of a robot in a machine vision system is used for automatically assembling and disassembling the mold, so that a complete automatic mold assembling and disassembling production line is realized, the traditional manual mold assembling and disassembling is replaced, the production efficiency is greatly improved, and the mold assembling and disassembling precision is improved.
Finally, it should be noted that: the above examples are only intended to illustrate the technical solution of the present invention, but not to limit it; although the present invention has been described in detail with reference to the foregoing embodiments, it will be understood by those of ordinary skill in the art that: the technical solutions described in the foregoing embodiments may still be modified, or some technical features may be equivalently replaced; and such modifications or substitutions do not depart from the spirit and scope of the corresponding technical solutions of the embodiments of the present invention.
Claims (10)
1. The automatic casting mold assembling and disassembling production line is characterized by comprising a robot mold assembling and disassembling mechanism, a mold frame conveying device, a mold pipe automatic material distributing and taking device, a mold frame distribution disc positioning device, a mold frame pressing plate positioning device, an electrical control system and power equipment, wherein the mold frame conveying device, the mold pipe automatic material distributing and taking device, the mold frame distribution disc positioning device and the mold frame pressing plate positioning device are arranged around the robot mold assembling and disassembling mechanism and are provided with positioning devices.
2. The automatic casting mold assembling and disassembling production line of claim 1, wherein the robot mold assembling and disassembling mechanism comprises six robots, mechanical arms connected to the six robots, and an electrical control cabinet for controlling the six robots and the mechanical arms, a machine vision device, a hydraulic chuck and a special combined clamp are sequentially arranged at the front end of the mechanical arms, the special combined clamp comprises a clamp bottom plate, a driving piece fixed on the clamp bottom plate, a centering gear rack mechanism and a clamping jaw, the clamping jaw is connected with the centering gear rack mechanism through a linear sliding rail, and the clamp bottom plate is connected with the mechanical arms through flange pieces.
3. The automatic casting mold assembling and disassembling production line according to claim 2, wherein the hydraulic chuck comprises a chuck body and a flower disc, a T-shaped groove is formed in the chuck body, the chuck body is divided into four equal parts by the T-shaped groove, four clamping claws are movably mounted in the T-shaped groove respectively, a linkage pin is further arranged at the upper end of each clamping claw, the flower disc is provided with a linkage groove corresponding to the T-shaped groove, and the linkage pin is clamped in the linkage groove, so that the chuck body and the flower disc are linked.
4. The automated mold assembling and disassembling line of claim 2, wherein a feeder head positioning mechanism is further provided on the bottom plate of the jig, and is disposed beside the flange plate.
5. An automated casting mold assembling and disassembling line according to claim 2, wherein said hydraulic chucks and said special jigs are disposed at 90 ° offset from each other.
6. The automatic mold assembling and disassembling production line of claim 1, wherein the mold frame conveying device with the positioning device comprises a main frame, the main frame is provided with a plurality of conveying rollers, the main frame is sequentially divided into a starting section, a positioning section and a conveying section, and further comprises a side pushing and positioning device and an adjustable side aligning and positioning device which are oppositely arranged at two sides of the positioning section, and the starting section is provided with a first power assembly for driving the conveying rollers; the side pushing and fastening device comprises a first bracket, a side pushing cylinder fixed at the top of the first bracket and a side pushing plate fixed at the front end of a piston rod of the side pushing cylinder; the adjustable side reference positioning device comprises a second support, a positioning cylinder arranged at the top of the second support and an adjustable positioning plate connected with the positioning cylinder through a worm gear; a jacking device is further arranged below the positioning section and arranged between the first support and the second support; the conveying device also comprises a second power assembly for providing power for the positioning section and a third power assembly for providing power for the conveying section.
7. The automatic mold assembling and disassembling production line of claim 6, wherein the positioning section is further provided with an in-position detection device, the in-position detection device comprises an in-position detection plate fixed above the conveying roller, the in-position detection plate is provided with a progressive sensor and an in-position sensor, the progressive sensor is installed between the first bracket and the second bracket, and the in-position sensor is installed at one end of the conveying section close to the positioning section.
8. The automatic casting mold assembling and disassembling production line according to claim 3, wherein the mold tube automatic distributing and taking device comprises a material placing table, the material placing table comprises a material placing base and a mold tube raceway, the mold tube raceway is hinged to one end of the material placing base, the automatic casting mold assembling and disassembling production line further comprises a material taking and placing clamping mechanism, the material taking and placing clamping mechanism comprises a mounting plate, a centering device and at least one group of clamping claws, the centering device is fixed to the bottom of the mounting plate, the clamping claws are mounted on the mounting plate and located above the centering device, and the mounting plate is hinged to the side face of the hinged position of the material placing base and the mold tube raceway; the material placing base is hinged to the die pipe raceway, the mounting plate is connected with the die pipe raceway through a mounting rod, and the mounting plate is hinged to the die pipe raceway.
9. The automatic mold assembling and disassembling production line of claim 8, wherein two sets of jacking mechanisms are provided below the mold tube raceway, including a first jacking mechanism and a second jacking mechanism, and the first jacking mechanism and the second jacking mechanism are respectively provided at two ends of the mold tube raceway.
10. The automatic mold assembling and disassembling line of claim 8, wherein the automatic mold tube distributing and taking device further comprises a dust removing device, and the dust removing device is installed on a side surface of the installation plate where the clamping claws are not installed.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202120218129.5U CN215356044U (en) | 2021-01-26 | 2021-01-26 | Automatic casting mold assembling and disassembling production line |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202120218129.5U CN215356044U (en) | 2021-01-26 | 2021-01-26 | Automatic casting mold assembling and disassembling production line |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN215356044U true CN215356044U (en) | 2021-12-31 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202120218129.5U Active CN215356044U (en) | 2021-01-26 | 2021-01-26 | Automatic casting mold assembling and disassembling production line |
Country Status (1)
| Country | Link |
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| CN (1) | CN215356044U (en) |
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2021
- 2021-01-26 CN CN202120218129.5U patent/CN215356044U/en active Active
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