CN215342287U - Automatic wire winding workstation of sinle silk robot - Google Patents
Automatic wire winding workstation of sinle silk robot Download PDFInfo
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- CN215342287U CN215342287U CN202120326359.3U CN202120326359U CN215342287U CN 215342287 U CN215342287 U CN 215342287U CN 202120326359 U CN202120326359 U CN 202120326359U CN 215342287 U CN215342287 U CN 215342287U
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Abstract
The utility model relates to the technical field of automatic winding, in particular to an automatic winding workstation of a wire core robot, wherein the wire core robot is used for grabbing a core to be wound on a wire core stock sliding table to a winding machine tool and restoring a wire core wound on the winding machine tool to an initial position of the wire core stock sliding table; the winding machine tool is used for tightly pressing the wire core and the copper wire and then winding; the wire drawing mechanism is used for breaking the copper wire on the wire core of the wound wire and drawing the copper wire to the pressing mechanism of the winding machine tool. The utility model realizes that one robot supplies materials for three winding machines by utilizing the characteristics of high speed, flexibility and high precision of a standardized robot, simplifies the manual workload, improves the yield of products and simultaneously improves the production efficiency. Usable space is few when the coiling machine winds, and the automatic wire winding workstation of sinle silk robot is by PLC program control, in minimum usable space, realizes breaking and compressing tightly of wire winding back copper line.
Description
Technical Field
The utility model relates to the technical field of automatic winding, in particular to an automatic winding workstation of a wire core robot.
Background
The current wire winding side is mostly a simple single-shaft winding machine of manual operation, and the operation flow is: firstly, manually feeding; secondly, manually hanging the wire; thirdly, winding by a machine; fourthly, manually cutting the line; and fifthly, manually blanking. The process has low efficiency, unstable quality, large waste of copper wires and uneven wire arrangement, which affects the appearance.
In the era of rapid development of modern economy and developed mechanical automation, the manual operation mode needs to consume a large amount of manpower and material resources, reduces the generation efficiency, can not meet the production requirement more and more, and is inevitably eliminated. Therefore, the automatic wire winding workstation of the wire core robot is provided.
SUMMERY OF THE UTILITY MODEL
Based on the technical problems in the background art, the utility model provides the automatic wire winding workstation of the wire core robot, which can realize automatic wire winding of wire cores through system integration, thereby not only reducing the labor intensity of workers, but also improving the product quality and the production efficiency. The problems of light labor, low product quality and low production efficiency of manual winding are solved.
The utility model provides the following technical scheme: an automatic wire winding workstation of a wire core robot comprises a wire core storage sliding table for storing cores to be wound, a wire core robot, a wire winding machine tool and a wire drawing mechanism;
the wire core robot is used for grabbing a to-be-wound wire core on the wire core storage sliding table to the winding machine tool and restoring the wire core wound on the winding machine tool to the initial position of the wire core storage sliding table;
the winding machine tool is used for tightly pressing the wire core and the copper wire and then winding;
the wire drawing mechanism is used for breaking a copper wire on a wire core of a wound wire and drawing the copper wire to a pressing mechanism of the winding machine tool.
The winding machine tool comprises a winding machine, a winding turntable, a rotary pressing cylinder, a wire core tool, a wire core pressing plate, a wire pressing plate and a winding flying fork;
the winding turntable can be horizontally and rotatably arranged on the winding machine, and the winding turntable rotates back and forth when the winding flying fork winds;
the rotary pressing cylinder is used for driving the wire core pressing plate to fix the copper wire on the clamping groove of the wire core tool, and simultaneously driving the wire pressing plate to press the broken copper wire to be wound;
the wire winding flying fork can be vertically and rotatably installed on the wire winding machine, the wire winding flying fork winds the copper wire on the wire core through rotation, and the wire winding turntable is perpendicular to a rotating shaft of the wire winding flying fork.
Preferably, the wire pulling mechanism comprises a rotary cylinder, a support frame, a telescopic cylinder, a clamping jaw cylinder and a copper wire chuck;
the rotary cylinder's carousel passes through the support frame and is connected with telescopic cylinder, telescopic cylinder telescopic one end is connected with clamping jaw cylinder, clamping jaw cylinder drives copper line chuck and presss from both sides tightly to the copper line.
Preferably, the number of the winding machine tool and the number of the wire pulling mechanisms are a plurality.
Preferably, the number of the wire core material storage sliding tables is a plurality.
Preferably, the quantity of coiling machine frock, copper line, stay wire mechanism is three, the quantity of sinle silk robot is one, the quantity of sinle silk stock slip table is two.
Preferably, the cable core robot adopts a SCARA robot, the SCARA robot is fixed through a base, and the cable core is grabbed through a cable core grabbing hand.
The utility model provides an automatic wire winding workstation of a wire core robot, which realizes that one robot supplies materials for three wire winding machines by utilizing the characteristics of high speed, flexibility and high precision of a standardized robot, simplifies the manual workload, improves the yield of products and simultaneously improves the production efficiency. Usable space is few when the coiling machine winds, and the automatic wire winding workstation of sinle silk robot is by PLC program control, in minimum usable space, realizes breaking and compressing tightly of wire winding back copper line.
Drawings
FIG. 1 is a schematic structural view of the present invention;
FIG. 2 is a schematic structural diagram of a core robot according to the present invention;
FIG. 3 is a schematic view of a tooling structure of a winding machine according to the present invention;
FIG. 4 is a schematic structural diagram of a wire pulling mechanism according to the present invention;
fig. 5 is a schematic diagram of a core structure according to the present invention.
In the figure: 1. a wire core storage sliding table; 2. a wire core robot; 201. a SCARA robot; 202. a base; 203. a wire core gripper; 3. a winding machine tool; 301. a winding machine; 302. a winding turntable; 303. rotating the compaction cylinder; 304. a wire core tool; 305. pressing plate for wire core; 306. a wire pressing plate; 307. a winding flying fork; 4. a wire pulling mechanism; 401. a rotating cylinder; 402. a support frame; 403. a telescopic cylinder; 404. a clamping jaw cylinder; 405. copper wire chuck.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
As shown in fig. 1, the present invention provides a technical solution: an automatic wire winding workstation of a wire core robot comprises a wire core storage sliding table 1 for storing a to-be-wound wire core (shown in figure 5), a wire core robot 2, a wire winding machine tool 3 and a wire drawing mechanism 4;
the wire core robot 2 is used for grabbing a to-be-wound wire core on the wire core stock sliding table 1 to the winding machine tool 3 and restoring the wire core wound on the winding machine tool 3 to the initial position of the wire core stock sliding table 1;
the winding machine tool 3 is used for tightly pressing the wire core and the copper wire and then winding;
the wire drawing mechanism 4 is used for breaking the copper wire on the wire core of the wound wire and drawing the copper wire to the pressing mechanism of the winding machine tool 3.
The number of the winding machine tool 3, the number of the copper wires and the number of the wire pulling mechanisms 4 are three, the number of the wire core robots 2 is one, and the number of the wire core material storage sliding tables 1 is two. The number of the winding machine tool 3 and the number of the wire drawing mechanisms 4 can be one or a combination of a plurality of the winding machine tool and the wire drawing mechanisms. The number of the wire core material storage sliding tables 1 can also be one or matched with a plurality of wire core material storage sliding tables.
As shown in fig. 2, the core robot 2 employs a SCARA robot 201, and the SCARA robot 201 is fixed by a base 202 and grabs the core by a core gripper 203. The characteristics of high speed and high precision of the SCARA robot 201 are utilized, and automatic feeding and discharging of the wire cores are met.
As shown in fig. 3, the winding machine tool 3 includes a winding machine 301, a winding turntable 302, a rotary pressing cylinder 303, a core tool 304, a core pressing plate 305, a wire pressing plate 306 and a winding flying fork 307;
the winding turntable 302 can be horizontally and rotatably arranged on the winding machine 301, and the winding turntable 302 rotates back and forth when the winding flying fork 307 winds;
the rotary pressing cylinder 303 is used for driving the wire core pressing plate 305 to fix the copper wire on the clamping groove of the wire core tool 304, and simultaneously driving the wire pressing plate 306 to press the broken copper wire to be wound;
the winding flying fork 307 is vertically and rotatably arranged on the winding machine 301, the winding flying fork 307 winds the copper wire on the wire core through rotation, and the rotating shaft of the winding turntable 302 is vertical to the rotating shaft of the winding flying fork 307.
The robot places the sinle silk in the draw-in groove of sinle silk frock 304, and rotatory cylinder 303 that compresses tightly drives sinle silk clamp plate 305 and compresses tightly the sinle silk, drives the line ball board 306 simultaneously and will break treating after compressing tightly around the copper line. The winding machine 301 starts to work, the copper wire is wound by the rotation of the winding flying fork 307, and the wire core can be uniformly wound with the copper wire by the back-and-forth rotation of the winding turntable 302. Realize the sinle silk location and can compress tightly the copper line simultaneously under control system control.
As shown in fig. 4, the wire pulling mechanism 4 comprises a rotary cylinder 401, a support frame 402, a telescopic cylinder 403, a clamping jaw cylinder 404 and a copper wire clamp 405;
the turntable of the rotary cylinder 401 is connected with a telescopic cylinder 403 through a support frame 402, the telescopic end of the telescopic cylinder 403 is connected with a clamping jaw cylinder 404, and the clamping jaw cylinder 404 drives a copper wire clamping head 405 to clamp a copper wire.
After the sinle silk winding is accomplished, the rotatory cylinder 303 that compresses tightly of coiling machine 301 lifts sinle silk clamp plate 305 and the rotation of line ball board 306, telescopic cylinder 403 drives clamping jaw cylinder 404 and copper line chuck 405 forward motion to the line ball position, copper line chuck 405 presss from both sides tightly, the sinle silk has wound the copper line that links to each other with coiling machine 301 fly fork behind the copper line, telescopic cylinder 403 contracts with sinle silk on the copper line snap and press from both sides treating of coiling machine 301 around the copper line, rotary cylinder 401 will treat again around the copper line rotatory to coiling machine 301 line ball board 306 below, supply the winding of next sinle silk. The copper wire is broken under the control of the control system, and the broken copper wire is pulled to the wire core positioning tool wire pressing mechanism. The stay wire mechanism can be effectual to break around the copper line on the good sinle silk, draws the copper line to compressing tightly the position simultaneously, conveniently winds next time, has realized the wire-wound transition of each sinle silk, need not manual operation completely, has improved machining efficiency greatly, and production is safer.
The working process is as follows:
1. manually placing the core to be wound on the core storage sliding table 1 according to requirements, and conveying the core to be wound to a taking position of the core robot 2 by the core storage sliding table 1;
2. the wire core robot 2 grabs a wire core to be wound and places the wire core on the winding machine tool 3, and the wire core and the copper wire are tightly pressed by the winding machine tool 3 and then wound;
3. after winding is finished, the wire core robot 2 extracts the wire cores to a certain height and simultaneously pulls the copper wires to a certain length, the wire pulling mechanism 4 breaks the copper wires and simultaneously pulls the copper wires to the pressing mechanism of the winding machine tool 3, and when the wire core robot 2 continues to feed, the winding machine tool 3 simultaneously presses the wire cores and the copper wires;
4. after the copper wire is broken by the wire pulling mechanism 4, the wire core robot 2 restores the wire core wound by the wire to the initial position of the wire core storage sliding table 1, and the wire core robot 2 continuously grabs the wire core to be wound and places the wire core in the wire winding machine tool 3 for winding;
5. the automatic conveying of the whole back of winding of sinle silk of one of them sinle silk deposit material slip table 1 to people's station, the manual work is taken it away and is put and treat the wire winding core, and sinle silk robot 2 snatchs from another sinle silk deposit material slip table 1 and treats the wire winding core and wire winding.
In the utility model, the characteristics of high speed, flexibility and high precision of the standardized robot are utilized to realize that one wire core robot 2 supplies materials to three winding machines 301, thereby simplifying the manual workload, improving the yield of products and simultaneously improving the production efficiency. Usable space is few when coiling machine 301 winds, and 2 automatic wire winding workstations of sinle silk robot are by PLC program control, in minimum usable space, realize the breaking and compressing tightly of wire winding back copper line.
The above description is only for the preferred embodiment of the present invention, but the scope of the present invention is not limited thereto, and any person skilled in the art should be considered to be within the technical scope of the present invention, and equivalent alternatives or modifications according to the technical solution of the present invention and the inventive concept thereof should be covered by the scope of the present invention.
Claims (7)
1. The utility model provides an automatic wire winding workstation of sinle silk robot which characterized in that: the wire core winding machine comprises a wire core storage sliding table (1) for storing a wire core to be wound, a wire core robot (2), a winding machine tool (3) and a wire drawing mechanism (4);
the wire core robot (2) is used for grabbing a to-be-wound wire core on the wire core storage sliding table (1) to the winding machine tool (3) and restoring the wire core wound on the winding machine tool (3) to the initial position of the wire core storage sliding table (1);
the winding machine tool (3) is used for tightly pressing the wire core and the copper wire and then winding;
the wire drawing mechanism (4) is used for breaking a copper wire on a wire core of a wound wire and drawing the copper wire to a pressing mechanism of the winding machine tool (3).
2. The automatic wire winding workstation of sinle silk robot of claim 1, characterized in that: the winding machine tool (3) comprises a winding machine (301), a winding turntable (302), a rotary pressing cylinder (303), a wire core tool (304), a wire core pressing plate (305), a wire pressing plate (306) and a winding flying fork (307);
the winding turntable (302) can be horizontally and rotatably arranged on the winding machine (301), and the winding turntable (302) rotates back and forth when the winding flying fork (307) winds;
the rotary pressing cylinder (303) is used for driving the wire core pressing plate (305) to fix the copper wire on the clamping groove of the wire core tool (304), and simultaneously driving the wire pressing plate (306) to press the broken copper wire to be wound;
the wire winding flying fork (307) can be vertically and rotatably arranged on the wire winding machine (301), the wire winding flying fork (307) winds a copper wire on a wire core through rotation, and a rotating shaft of the wire winding turntable (302) is perpendicular to a rotating shaft of the wire winding flying fork (307).
3. The automatic wire winding workstation of a sinle silk robot of claim 1 or 2, characterized in that: the wire drawing mechanism (4) comprises a rotary cylinder (401), a support frame (402), a telescopic cylinder (403), a clamping jaw cylinder (404) and a copper wire chuck (405);
the carousel of revolving cylinder (401) passes through support frame (402) and is connected with telescopic cylinder (403), telescopic cylinder (403) telescopic one end is connected with clamping jaw cylinder (404), clamping jaw cylinder (404) drive copper line chuck (405) and press from both sides tightly the copper line.
4. The automatic wire winding workstation of sinle silk robot of claim 1, characterized in that: the number of the winding machine tool (3) and the number of the wire pulling mechanisms (4) are both a plurality.
5. The automatic wire winding workstation of a sinle silk robot of claim 4, characterized in that: the number of the wire core material storage sliding tables (1) is a plurality.
6. The automatic wire winding workstation of a sinle silk robot of claim 5, characterized in that: the number of winding machine frock (3), copper line, stay wire mechanism (4) is three, the number of sinle silk robot (2) is one, the number of sinle silk material stock slip table (1) is two.
7. The automatic wire winding workstation of sinle silk robot of claim 1, characterized in that: the cable core robot (2) adopts a SCARA robot (201), the SCARA robot (201) is fixed through a base (202), and a cable core is grabbed through a cable core grabbing hand (203).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202120326359.3U CN215342287U (en) | 2021-02-04 | 2021-02-04 | Automatic wire winding workstation of sinle silk robot |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202120326359.3U CN215342287U (en) | 2021-02-04 | 2021-02-04 | Automatic wire winding workstation of sinle silk robot |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN215342287U true CN215342287U (en) | 2021-12-28 |
Family
ID=79580786
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202120326359.3U Active CN215342287U (en) | 2021-02-04 | 2021-02-04 | Automatic wire winding workstation of sinle silk robot |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN215342287U (en) |
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2021
- 2021-02-04 CN CN202120326359.3U patent/CN215342287U/en active Active
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