CN215316780U

CN215316780U - Efficient photovoltaic power generation system automatic installation equipment

Info

Publication number: CN215316780U
Application number: CN202121379751.0U
Authority: CN
Inventors: 李斗; 季于淞; 王浩
Original assignee: Suzhou Sofran Photoelectric Technology Co ltd
Current assignee: Suzhou Sofran Photoelectric Technology Co ltd
Priority date: 2021-06-21
Filing date: 2021-06-21
Publication date: 2021-12-28
Anticipated expiration: 2031-06-21

Abstract

The utility model discloses efficient automatic installation equipment for a photovoltaic power generation system, which comprises tension pay-off equipment, an assembly installation robot, an installation platform, steel beams and rails, wherein four groups of steel beams are arranged on the inner side of the installation platform, two ends of each steel beam are fixedly connected with the inner wall of the installation platform, two ends of the bottom of each steel beam are provided with stand columns, one side of the installation platform is provided with the rails, the top end of each rail is provided with the assembly installation robot through a guide block, one side of the assembly installation robot, far away from the installation platform, is provided with two groups of tension pay-off equipment, and one side of the installation platform, far away from the assembly installation robot, is provided with two groups of traction machines. The utility model fully utilizes the flexibility and the continuity of the prestressed steel cable, realizes the greatest replacement of labor resources in the construction and installation process of the photovoltaic power station, can realize high efficiency and low cost which cannot be compared with manpower, and plays a great role in the realization process of the double-carbon target.

Description

Efficient photovoltaic power generation system automatic installation equipment

Technical Field

The utility model relates to the technical field of photovoltaic power generation system installation equipment, in particular to efficient photovoltaic power generation system automatic installation equipment.

Background

At present, the construction of a photovoltaic power station and the installation of photovoltaic components still mainly use manpower, and factors such as a GW-level-scale basic construction mode, large-plate type component, aging of labor resources and the like deepen the urgency of the overall mechanization and automation requirements of the photovoltaic power station, so that a brand-new construction method and equipment of the photovoltaic power station are derived.

The existing photovoltaic power station array unit mainly comprises a steel structure supporting system, a component and a matched electrical system, wherein the steel structure supporting system mainly adopts hot-dip galvanized steel section bars and is formed by combining bolts/welding modes, each MW-level photovoltaic system often comprises tens of thousands of parts, and farmers take the parts as main installation resources, consume a large amount of manpower and material resources, and the installation quality is difficult to guarantee.

The number of parts of the photovoltaic power generation system on the market is too large, so that the mechanical/automatic installation cannot be realized in a relatively economic and efficient mode, and meanwhile, due to the fact that the ground of a photovoltaic field area is rugged and uneven, the installation efficiency and the executable action of the equipment are restricted, and the commercial application cannot be realized.

SUMMERY OF THE UTILITY MODEL

The utility model aims to provide efficient automatic installation equipment for a photovoltaic power generation system, and aims to solve the problem that the installation equipment is inconvenient to automatically install photovoltaic components in the background technology.

In order to achieve the purpose, the utility model provides the following technical scheme: the utility model provides an efficient photovoltaic power generation system automatic installation equipment, includes tension unwrapping wire equipment, unit mount robot, mount table, girder steel and track, the inboard of mount table is equipped with four group's girder steels, the both ends of girder steel all with the inner wall fixed connection of mount table, the both ends of girder steel bottom all are equipped with the stand, one side of mount table is equipped with the track, the unit mount robot is installed through the guide block in orbital top, one side that the unit mount robot kept away from the mount table is equipped with two sets of tension unwrapping wire equipment, one side that the unit mount robot was kept away from to the mount table is equipped with two sets of traction machinery, one side at mount table top is equipped with equidistant traction plate.

Preferably, the outer wall of the tension pay-off equipment is provided with a prestressed steel cable, and one end of the prestressed steel cable, which is far away from the tension pay-off equipment, extends to the inside of the component mounting robot so as to clamp and feed the photovoltaic component.

Preferably, the tension pay-off equipment and the traction machinery are both provided with two groups, and the adjacent tension pay-off equipment and the traction machinery are in a horizontal structure, so that the tension of the prestressed steel cable is in a tight state.

Preferably, the mounting table one side of subassembly installation robot one end is equipped with the photovoltaic module feed bin to store the processing to photovoltaic module.

Preferably, one side of the module installation robot, which is far away from the prestressed steel cable, is provided with a traction rope, and one end of the traction rope, which is far away from the module installation robot, is connected with the outer wall of the traction machine, so that the tension of the prestressed steel cable is in a tight state.

Preferably, the traction plates are provided with nine groups, and the tops of the nine groups of traction plates are all contacted with the bottom ends of the traction ropes so as to convey, install and process the photovoltaic module.

Preferably, the inner wall of one side of the installation platform, which is far away from the component installation robot, is provided with a photovoltaic field region limit so as to limit the photovoltaic component.

Preferably, the contact position of the traction machine and the traction rope is provided with a pulley, so that the traction machine and the traction rope are reliably connected through the pulley.

Preferably, eight stand columns are arranged and are divided into four groups, and the adjacent stand columns are symmetrical about the center line of the steel beam so as to stably support the mounting table.

Compared with the prior art, the utility model has the beneficial effects that: the high-efficiency automatic installation equipment for the photovoltaic power generation system fully utilizes the flexibility and the continuity of the prestressed steel cables, realizes the greatest replacement of labor resources in the building and installation process of the photovoltaic power station, can realize high efficiency and low cost which cannot be compared with manpower, and plays a great role in the realization process of the double-carbon target;

(1) the assembly installation robot is positioned at the top of the track to slide so as to clamp the photovoltaic assembly in the photovoltaic assembly bin, and then the photovoltaic assembly is conveyed to the boundary position of a photovoltaic field area through the top of the traction plate and the traction rope in sequence to achieve the purpose of automatic installation, so that the installation efficiency of installation equipment during use is improved;

(2) the tension of the traction rope is limited through the tension paying-off equipment and the traction machine, so that the traction rope is always in a tight state, the loosening phenomenon of the traction rope can be reduced, and the conveying precision of the photovoltaic module when the installation equipment is used is ensured;

(3) through setting up the coaster in the hookup location department of traction machinery and haulage rope to make and pull firmly to be connected between machinery and the haulage rope, and then the reliability when making it connect obtains promoting, thereby stability when having improved the erection equipment use.

Drawings

FIG. 1 is a schematic three-dimensional structure of the present invention;

FIG. 2 is an enlarged schematic view of the structure at A in FIG. 1 according to the present invention;

FIG. 3 is a front view of the mounting table of the present invention;

FIG. 4 is a schematic top view of the mounting table of the present invention;

fig. 5 is a schematic view showing an enlarged structure in a top view of the component mounting robot of the present invention.

In the figure: 1. a tension pay-off device; 2. a component mounting robot; 3. a photovoltaic module bin; 4. a traction plate; 5. an installation table; 6. a traction machine; 7. photovoltaic field area boundaries; 8. a hauling rope; 9. a steel beam; 10. A column; 11. a track; 12. prestressed steel cables; 13. a pulley is provided.

Detailed Description

The technical solution in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.

Referring to fig. 1-5, an embodiment of the present invention is shown: an efficient automatic installation device for a photovoltaic power generation system comprises a tension pay-off device 1, a component installation robot 2, an installation platform 5, steel beams 9 and a track 11, wherein four groups of steel beams 9 are arranged on the inner side of the installation platform 5, and two ends of each steel beam 9 are fixedly connected with the inner wall of the installation platform 5;

the inner wall of the side, away from the component mounting robot 2, of the mounting table 5 is provided with a photovoltaic field region limit 7 so as to limit the photovoltaic component;

the two ends of the bottom of the steel beam 9 are provided with eight upright columns 10, the eight upright columns 10 are divided into four groups, and the adjacent upright columns 10 are symmetrical about the central line of the steel beam 9 so as to stably support the mounting platform 5;

a rail 11 is arranged on one side of the mounting table 5, the component mounting robot 2 is mounted at the top end of the rail 11 through a guide block, and a photovoltaic component bin 3 is arranged on one side of the mounting table 5 at one end of the component mounting robot 2 so as to store photovoltaic components;

two groups of tension pay-off equipment 1 are arranged on one side, away from the mounting table 5, of the component mounting robot 2, a prestressed steel cable 12 is mounted on the outer wall of the tension pay-off equipment 1, and one end, away from the tension pay-off equipment 1, of the prestressed steel cable 12 extends into the component mounting robot 2 so as to clamp and feed photovoltaic components;

two groups of tension pay-off equipment 1 and traction machinery 6 are arranged, and the adjacent tension pay-off equipment 1 and traction machinery 6 are in a horizontal structure, so that the tension of the prestressed steel cable 12 is in a tight state;

one side of the module installation robot 2, which is far away from the prestressed steel cable 12, is provided with a traction rope 8, and one end of the traction rope 8, which is far away from the module installation robot 2, is connected with the outer wall of the traction machine 6, so that the tension of the prestressed steel cable 12 is in a tight state;

the contact positions of the traction machinery 6 and the traction rope 8 are provided with pulleys 13, so that the traction machinery 6 and the traction rope 8 are reliably connected through the pulleys 13;

one side that the subassembly installation robot 2 was kept away from to mount table 5 is equipped with two sets of traction machines 6, and one side at 5 tops of mount table is equipped with equidistant towing plate 4, and towing plate 4 is equipped with nine groups, and the top of nine groups of towing plate 4 all touches mutually with the bottom of haulage rope 8 to carry the installation to photovoltaic module and handle.

When the device is used, firstly, when the device passes through the initial state of the system, the traction rope 8 penetrates through the component mounting robot 2 to be connected with the prestressed steel cable 12, under the cooperative work of the traction machinery 6 and the tension pay-off equipment 1, the prestressed steel cable 12 is pulled to pass through the component mounting robot 2 at a set tension and speed, the component mounting robot 2 is in an original place and is not moved, in the process that the prestressed steel cable 12 passes through the component mounting robot 2, the component mounting robot 2 grabs the photovoltaic component from the photovoltaic component bin 3, accurately places the photovoltaic component on the prestressed steel cable 12, reliably connects the photovoltaic component and the prestressed steel cable 12 through a specific connecting piece, realizes the electrical connection among the components, the installed component string is dragged by the traction system to advance, and simultaneously, the component mounting robot 2 additionally installs a new photovoltaic component at the tail end of the component string at a cooperative speed and beat, until the assembly string reaches the rightmost photovoltaic field boundary 7, when the assembly string reaches the rightmost photovoltaic field boundary 7, the tension pay-off equipment 1 and the traction machinery 6 stop operating and keep the system static and the steel cable tensioned state, a pre-arranged pulley 13 is dismantled at the intersection point of the traction rope 8 and the traction machinery 6, the traction rope 8 and the traction machinery 6 are reliably connected through a specific connecting piece, the tension of the prestressed steel cable 12 cannot be lost after connection, after the prestressed steel cable 12 is fixed on the steel beam 9, the prestressed steel cable 12 is cut at the left boundary, the tension pay-off equipment 1, the traction machinery 6, the assembly installation robot 2 and the like move to adjacent positions through the rail 11, the installation of the next row of photovoltaic assemblies is carried out, and the rest can be done, the installation of the whole photovoltaic array is realized, and in the whole installation process, the prestressed steel cable 12 should keep the tensioned state, so as to ensure the straightness of the assembly string and further complete the use of the mounting device.

Claims

1. The utility model provides an efficient photovoltaic power generation system automatic installation equipment, its characterized in that, including tension unwrapping wire equipment (1), unit mount robot (2), mount table (5), girder steel (9) and track (11), the inboard of mount table (5) is equipped with four group's girder steel (9), the both ends of girder steel (9) bottom all are equipped with stand (10), one side of mount table (5) is equipped with track (11), unit mount robot (2) are installed through the guide block in the top of track (11), one side that unit mount robot (2) kept away from mount table (5) is equipped with two sets of tension unwrapping wire equipment (1), one side that unit mount robot (2) were kept away from in mount table (5) is equipped with two sets of traction machinery (6), one side at mount table (5) top is equipped with equidistant traction plate (4).

2. An efficient automatic installation apparatus for photovoltaic power generation system as claimed in claim 1, wherein: the outer wall of the tension pay-off equipment (1) is provided with a prestressed steel cable (12), and one end, far away from the tension pay-off equipment (1), of the prestressed steel cable (12) extends into the component mounting robot (2).

3. An efficient automatic installation apparatus for photovoltaic power generation system as claimed in claim 1, wherein: the tension pay-off equipment (1) and the traction machinery (6) are both provided with two groups, and the adjacent tension pay-off equipment (1) and the traction machinery (6) are of a horizontal structure.

4. An efficient automatic installation apparatus for photovoltaic power generation system as claimed in claim 1, wherein: one side of a mounting platform (5) at one end of the component mounting robot (2) is provided with a photovoltaic component bin (3).

5. An efficient photovoltaic power generation system auto-mount device according to claim 2, wherein: one side of the component mounting robot (2) far away from the prestressed steel cable (12) is provided with a traction rope (8), and one end of the traction rope (8) far away from the component mounting robot (2) is connected with the outer wall of the traction machine (6).

6. An efficient automatic installation apparatus for photovoltaic power generation system as claimed in claim 1, wherein: nine groups of traction plates (4) are arranged, and the tops of the nine groups of traction plates (4) are all touched with the bottom ends of the traction ropes (8).

7. An efficient automatic installation apparatus for photovoltaic power generation system as claimed in claim 1, wherein: and a photovoltaic field region boundary (7) is arranged on the inner wall of one side, far away from the component mounting robot (2), of the mounting table (5).

8. An efficient automatic installation device for photovoltaic power generation systems as recited in claim 5, wherein: pulleys (13) are arranged at the contact positions of the traction machinery (6) and the traction rope (8).

9. An efficient automatic installation apparatus for photovoltaic power generation system as claimed in claim 1, wherein: the steel beam structure is characterized in that eight upright columns (10) are arranged, the eight upright columns (10) are divided into four groups, and the adjacent upright columns (10) are symmetrical about the center line of the steel beam (9).