CN215314041U - Multi-component finished product detection and boxing integrated system - Google Patents
Multi-component finished product detection and boxing integrated system Download PDFInfo
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- CN215314041U CN215314041U CN202121406244.1U CN202121406244U CN215314041U CN 215314041 U CN215314041 U CN 215314041U CN 202121406244 U CN202121406244 U CN 202121406244U CN 215314041 U CN215314041 U CN 215314041U
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Abstract
The utility model discloses a multi-component finished product detecting and boxing integrated system, belonging to the technical field of automatic packaging, comprising an assembling device for assembling parts into finished products, a workbench for placing the finished products, an input line for conveying the finished products to the workbench and a cooperative robot for carrying and sorting the finished products, wherein the cooperative robot is provided with a camera system for detecting whether the finished products are qualified or not, the camera system on the cooperative robot is used for detecting the conditions of possible defective products such as the completeness and integrity of the parts in the packaging box, so as to judge whether the finished products are qualified or not, and the qualified and unqualified finished products are sorted and conveyed, the same cooperative robot is used for continuously executing a plurality of actions of detection, conveying and sorting, the quality and the quantity of the products are detected in the conveying process, a detection function is not additionally arranged in the rear-stage process, the production process is simplified, the productivity is improved, and the frequency of manual processing is reduced, the product quality is improved.
Description
[ technical field ] A method for producing a semiconductor device
The utility model relates to the technical field of automatic packaging, in particular to a multi-component finished product detection and boxing integrated system.
[ background of the utility model ]
The finished product generally comprises a plurality of components, and neglected loading or wrong loading can occur in the packaging process, so that the detection function needs to be added in the later-stage process, the production process is lengthened, and the productivity is reduced.
[ Utility model ] content
The object of the present invention is to disclose a multi-component finished product inspection and binning integration system to at least partially solve the above problems.
In order to solve the technical problems, the utility model adopts the following technical scheme:
a multi-component finished product detection and boxing integrated system comprises an assembling device for assembling parts into finished products, a workbench for placing the finished products, an input line for conveying the finished products to the workbench, and a cooperative robot for carrying and sorting the finished products, wherein the cooperative robot is provided with a camera system for detecting whether the finished products are qualified or not.
Preferably, the cooperative robot comprises a robot gripper to sort the finished products according to the detection result of the camera system.
Preferably, the robotic gripper comprises a plurality of vacuum suction cups.
Preferably, the robotic gripper comprises five vacuum suction cups.
Preferably, the plurality of vacuum cups are evenly distributed along the circumference.
Preferably, the automatic feeding device further comprises a first placing box for placing qualified finished products and a second placing box for placing unqualified finished products, wherein the first placing box and the second placing box are located on two sides of the input line respectively.
Preferably, the cooperative robot includes a full-box detection module that detects that the first placing box is full.
Preferably, the device further comprises an output line for conveying the first placing box to the next station.
Preferably, the finished product comprises a package and a plurality of components disposed within the package, each component being placed in a fixed position within the package.
The beneficial effect of this scheme of adoption:
a plurality of spare parts are assembled into the finished product by equipment and are put into the packing carton, carry back on the workstation through the input line, the cooperation robot is when carrying the finished product, utilize camera system on the cooperation robot to detect the circumstances that the defective products probably appear such as the wholeness and the integrity of packing carton inner part, thereby judge whether qualified finished product, and sort the transport to qualified and unqualified finished product, utilize same platform cooperation robot to carry out the detection in succession, carry and sort a plurality of actions, detect product quality and quantity in handling, need not establish the detection function in addition in the back end process, simplify the production process, improve the productivity, reduce the frequency of manual handling, promote the product quality.
The cooperative robot comprises a mechanical arm gripping apparatus, so that finished products are sorted according to the detection result of the camera system, when the camera system detects that the finished products are qualified or unqualified, the cooperative robot carries and sorts the finished products by using the mechanical arm gripping apparatus and places the finished products to qualified positions or unqualified positions, the finished product detection and sorting process is completed automatically by the cooperative robot, the sorting efficiency and quality of the products are improved, and the production cost of the products is reduced.
The manipulator gripping apparatus is provided with a plurality of vacuum chucks, the packaging box is adsorbed by the vacuum chucks, finished product carrying is realized, the manipulator gripping apparatus is convenient to use, the packaging box is prevented from being damaged, and the product quality is improved.
A plurality of vacuum chuck along circumference evenly distributed, a plurality of vacuum chuck evenly distributed are on the packing carton, and the packing carton atress is more even, adsorbs more firmly, and stability is higher.
Still including placing qualified off-the-shelf first case of placing and placing the case with placing unqualified off-the-shelf second respectively, first case and the second of placing is placed the case and is located the input line both sides respectively to reduce manipulator gripping apparatus movement track, improve transport letter sorting efficiency.
The cooperative robot comprises a detection module for detecting that the first placing box is full, the detection module automatically flows into the next working section after detecting that the first placing box for placing qualified finished products is full, and the first placing box is empty.
The first placing box is conveyed to the next working section through the output line, and the first placing box flows into the next working section through the output line after being filled with the first placing box.
The finished product includes packing carton and establishes a plurality of parts in the packing carton, and each part is placed in the fixed position department in the packing carton to camera system carries out streamlined detection and comparison to the finished product, simplifies the judgement process, improves detection efficiency.
These features and advantages of the present invention will be disclosed in more detail in the following detailed description and the accompanying drawings.
[ description of the drawings ]
The utility model is further described with the following drawings:
fig. 1 is a front view of a multi-component finished product inspection and binning integrated system of the present invention from a certain perspective.
Fig. 2 is an enlarged view of a portion a in fig. 1.
FIG. 3 is a top view from a perspective of the multi-component finished product inspection and binning integrated system of the present invention.
Reference numerals: a work table 1; an input line 2; a cooperative robot 3; a camera system 301; a manipulator gripper 302; a vacuum cup 3021; a first placing box 4; a second placing box 5; and an output line 6.
[ detailed description ] embodiments
The technical solutions of the embodiments of the present invention are explained and illustrated below with reference to the drawings of the embodiments of the present invention, but the following embodiments are only preferred embodiments of the present invention, and not all embodiments. Based on the embodiments in the implementation, other embodiments obtained by those skilled in the art without any creative effort belong to the protection scope of the present invention.
In the description of the present invention, it is to be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "clockwise", "counterclockwise", and the like, indicate orientations and positional relationships based on those shown in the drawings, and are used only for convenience of description and simplicity of description, and do not indicate or imply that the device or element being referred to must have a particular orientation, be constructed and operated in a particular orientation, and thus, are not to be considered as limiting the present invention.
Furthermore, the terms "first", "second" and "first" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of that feature. In the description of the present invention, unless otherwise specified, "a plurality" means two or more unless explicitly defined otherwise.
In the present invention, unless otherwise expressly specified or limited, the terms "mounted," "connected," "secured," and the like are to be construed broadly and can, for example, be fixedly connected, detachably connected, or integrally connected; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meanings of the above terms in the present invention can be understood by those skilled in the art according to specific situations.
In the present invention, unless otherwise expressly stated or limited, "above" or "below" a first feature means that the first and second features are in direct contact, or that the first and second features are not in direct contact but are in contact with each other via another feature therebetween. Also, the first feature being "on," "above" and "over" the second feature includes the first feature being directly on and obliquely above the second feature, or merely indicating that the first feature is at a higher level than the second feature. A first feature being "under," "below," and "beneath" a second feature includes the first feature being directly under and obliquely below the second feature, or simply meaning that the first feature is at a lesser elevation than the second feature.
The multi-component finished product inspection and boxing integrated system of the present invention is further described in detail with reference to the accompanying drawings and the detailed description below:
referring to fig. 1 to 3, the multi-component finished product detecting and boxing integrated system comprises an assembling device for assembling components into finished products, a workbench 1 for placing the finished products, an input line 2 for conveying the finished products to the workbench 1 and a cooperative robot 3 for conveying and sorting the finished products, wherein the cooperative robot 3 is provided with a camera system 301 for detecting whether the finished products are qualified.
The finished product includes packing carton and establishes a plurality of parts in the packing carton, and each part is placed in the fixed position department in the packing carton to camera system 301 carries out streamlined detection and comparison to the finished product, simplifies the judgement process, improves detection efficiency, and camera system 301 is to the detection of finished product, including whether a plurality of parts are complete, whether each part is intact, whether the position of each part in the packing carton is correct.
As shown in fig. 3, the finished products include qualified finished products and unqualified finished products, the multi-component finished product detecting and boxing integrated system further includes a first placing box 4 for placing the qualified finished products and a second placing box 5 for placing the unqualified finished products, the first placing box 4 and the second placing box 5 are respectively located on two sides of the input line 2, the cooperative robot 3 includes a manipulator gripper 302 for sorting the finished products according to the detection result of the camera system 301, after the camera system 301 detects that the finished products are qualified or unqualified, the cooperative robot 3 carries and sorts the finished products by using the manipulator gripper 302 and places the finished products into the first placing box 4 or the second placing box 5, the whole process of finished product detecting and sorting is automatically completed by the cooperative robot 3, the sorting efficiency and quality of the products are improved, the production cost of the products is reduced, the first placing box 4 and the second placing box 5 are respectively located on two sides of the input line 2, thereby reducing the movement track of the mechanical arm gripping apparatus 302 and improving the carrying and sorting efficiency.
In the present embodiment, a robot vision technique is used, which includes various signal processing, such as electronic signal processing, signal extraction, preprocessing for output to a robot system, or preprocessing for further processing thereof, and in which anything can be a signal and various types of signals can be processed.
Specifically, in this embodiment, the manipulator gripper 302 picks up the finished product on the worktable 1, the camera system 301 takes a picture of the finished product, samples the picture to obtain a picture of the whole finished product, extracts the image of the finished product and converts the picture into an image signal, and the image signal is converted into a digital signal after the image processing is completed.
The photo of the qualified finished product is determined to be a standard sample image, and each part and the position information thereof are contained in the sample image so as to be convenient to confirm. And in the system operation, comparing an image signal obtained by photographing and sampling the finished product every time with a standard sample, judging the finished product OK/NG, outputting a judgment result, judging the finished product OK, judging the finished product as a qualified finished product, and judging the finished product NG, judging the finished product as an unqualified finished product.
The cooperative robot 3 is provided with a robot control system, the camera system 301 is matched with the robot control system, the camera system 301 is mainly used for judging the quality of finished products, the robot control system processes digital quantity signals converted after image processing is completed, whether the finished products grabbed by the manipulator grabber 302 are qualified or not is judged, if the judgment results are qualified, the manipulator grabber 302 is controlled to place the qualified finished products into the first placing box 4 and stack the qualified finished products orderly, and if the judgment results are unqualified, the manipulator grabber 302 is controlled to place the qualified finished products into the second placing box 5.
The multi-component finished product detecting and boxing integrated system further comprises an output line 6 for conveying the first placing box 4 to the next working section, the cooperation robot 3 further comprises a full box detecting module for detecting full box of the first placing box 4, when the full box detecting module detects full box of the first placing box 4, the full box automatically flows into the next working section through the output line 6, and the empty box of the first placing box 4 is filled to the position of the original first placing box 4.
In order to reduce damage to the packaging box, as shown in fig. 1 and fig. 2, a plurality of vacuum chucks 3021, preferably five vacuum chucks 3021 are arranged on the manipulator gripper 302, and the vacuum chucks 3021 are uniformly distributed along the circumference, so that when the manipulator gripper picks the packaging box, the packaging box is uniformly stressed and is more firmly adsorbed, the stability is higher, the packaging box is adsorbed by the vacuum chucks 3021, finished product transportation is realized, the manipulator gripper is convenient to use and can be easily handled and placed, and the product quality is improved.
The assembly device and the full-box detection module in this embodiment are common technical means in the automated packaging technology, and are not described again.
The working process of the multi-component finished product detecting and boxing integrated system in the embodiment is as follows:
a plurality of spare parts are assembled into the finished product by equipment and are put into the packing carton, carry back on workstation 1 through input line 2, cooperation robot 3 is when carrying the finished product, utilize camera system 301 on cooperation robot 3 to detect the circumstances that the non-defective products probably appear such as the completeness and the integrity of packing carton inner part, thereby judge whether qualified finished product, and sort the transport to qualified and unqualified finished product, utilize same cooperation robot 3 to carry out the detection in succession, carry and sort a plurality of actions, detect product quality and quantity in the handling, need not establish the detection function in back end process in addition, simplify the production process, improve the productivity, reduce the frequency of manual processing, promote the product quality.
The above embodiments are merely examples and do not limit the scope of the utility model. On the basis of this, a person skilled in the art can envision other embodiments that perform the same function within the scope of the claims of the present invention.
Claims (9)
1. The multi-component finished product detecting and boxing integrated system is characterized by comprising assembling equipment for assembling parts into finished products, a workbench for placing the finished products, an input line for conveying the finished products to the workbench and a cooperative robot for carrying and sorting the finished products, wherein the cooperative robot is provided with a camera system for detecting whether the finished products are qualified or not.
2. The multi-component finished product inspection and binning integrated system of claim 1, wherein the cooperating robot includes a robotic gripper to sort finished products based on inspection results of the camera system.
3. The multi-component finished product inspection and binning integrated system of claim 2, wherein the robotic gripper is provided with a plurality of vacuum suction cups.
4. The multi-component finished product inspection and binning integrated system of claim 3, wherein the robotic gripper comprises five vacuum suction cups.
5. The multi-component finished product inspection and binning unitary system of claim 3, wherein the plurality of vacuum cups are evenly distributed circumferentially.
6. The multi-component finished product inspection and binning integrated system of claim 1, further comprising a first bin for placing a qualified finished product and a second bin for placing an unqualified finished product, the first and second bins being located on either side of the input line.
7. The multi-component finished product inspection and binning integrated system of claim 6, wherein the cooperative robot includes a full bin detection module that detects that a first placed bin is full.
8. The multi-component finished product inspection and binning integrated system of claim 7, further comprising an output line that delivers the first placement bin to a next station.
9. The multi-component finished product inspection and boxing integrated system of any one of claims 1 to 8, wherein the finished product comprises a package and a plurality of components disposed within the package, each component being placed in a fixed position within the package.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202121406244.1U CN215314041U (en) | 2021-06-23 | 2021-06-23 | Multi-component finished product detection and boxing integrated system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202121406244.1U CN215314041U (en) | 2021-06-23 | 2021-06-23 | Multi-component finished product detection and boxing integrated system |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN215314041U true CN215314041U (en) | 2021-12-28 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202121406244.1U Active CN215314041U (en) | 2021-06-23 | 2021-06-23 | Multi-component finished product detection and boxing integrated system |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN215314041U (en) |
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2021
- 2021-06-23 CN CN202121406244.1U patent/CN215314041U/en active Active
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