CN215284467U - Battery changing station - Google Patents

Battery changing station Download PDF

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Publication number
CN215284467U
CN215284467U CN202120688680.6U CN202120688680U CN215284467U CN 215284467 U CN215284467 U CN 215284467U CN 202120688680 U CN202120688680 U CN 202120688680U CN 215284467 U CN215284467 U CN 215284467U
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battery pack
flipping
charging
battery
electric vehicle
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Chinese (zh)
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张建平
黄春华
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Aulton New Energy Automotive Technology Co Ltd
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Aulton New Energy Automotive Technology Co Ltd
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02TCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
    • Y02T10/00Road transport of goods or passengers
    • Y02T10/60Other road transportation technologies with climate change mitigation effect
    • Y02T10/70Energy storage systems for electromobility, e.g. batteries
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02TCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
    • Y02T10/00Road transport of goods or passengers
    • Y02T10/60Other road transportation technologies with climate change mitigation effect
    • Y02T10/7072Electromobility specific charging systems or methods for batteries, ultracapacitors, supercapacitors or double-layer capacitors

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  • Charge And Discharge Circuits For Batteries Or The Like (AREA)
  • Arrangement Or Mounting Of Propulsion Units For Vehicles (AREA)

Abstract

The utility model discloses a trade power station, include: the vehicle-carrying platform is used for parking the electric vehicle so as to replace the battery pack; the charging equipment is provided with a plurality of charging bins for placing the battery packs, and the charging bins are internally provided with electric connectors for being electrically connected with the battery packs in the charging bins for charging; the battery replacing device is used for taking, placing and transferring batteries between the electric vehicle and the charging bin and is provided with a turnover mechanism, and the turnover mechanism is used for vertically overturning the battery pack taken out of the charging bin or the electric vehicle. The utility model discloses can accomplish getting of great battery package in the charging station with less space and structure and put. The charging device can match battery packs in different directions. Therefore, under the condition of smaller replacing station floor area, the battery of the electric vehicle adopting a single large battery pack can be replaced, so that the cost of the battery pack is reduced, and the popularization is facilitated.

Description

Battery changing station
The application claim priority of the Chinese utility model patent application CN 202020485161.5 with the name of "power station changing" as filed on 03/04/2020. The present application refers to the above-mentioned chinese patent application in its entirety.
Technical Field
The utility model relates to a trade power station.
Background
At present, the field of electric vehicle battery replacement mainly comprises chassis battery replacement and side battery replacement, wherein after a battery pack is drawn out from a battery replacement vehicle through a battery replacement device, an electric connection seat is changed from a vehicle to a charging bin facing the vehicle after the battery pack is rotated by 180 degrees on the upper plane of the battery replacement device, and then a battery is inserted into the charging bin at the other side of the battery replacement device again for charging. Due to structural constraint of a vehicle, a method of exchanging electricity at two sides is adopted in the prior art. When the batteries are replaced on two sides, the batteries need to be wrapped on the equipment by the battery replacing equipment and rotated by 180 degrees, and then the batteries enter the charging bin for charging.
However, because the battery pack needs to be rotated in a plane, a very large space is needed when the elongated battery pack rotates, and therefore the structure of the battery replacing device is complex and large in size, the manufacturing difficulty of the battery replacing device is directly influenced, and the occupied area of the battery replacing station is increased, so that the electric vehicle can only adopt a mode of replacing the battery by a plurality of small battery packs, however, the mode of the plurality of battery packs has high requirements on the cost of the vehicle battery pack, and has a large contradiction on the acceptance degree of the market end, and the electric vehicle is not beneficial to mass production and popularization.
SUMMERY OF THE UTILITY MODEL
The to-be-solved technical problem of the utility model is to change power station area big in order to overcome prior art, it is complicated to change electric equipment structure, defect that the battery is with high costs provides one kind and changes the power station.
The utility model discloses an above-mentioned technical problem is solved through following technical scheme:
a power swapping station, characterized in that the power swapping station comprises:
the vehicle-carrying platform is used for parking the electric vehicle so as to replace the battery pack;
the charging equipment is provided with a plurality of charging bins for placing the battery packs, and the charging bins are internally provided with electric connectors for being electrically connected with the battery packs in the charging bins for charging;
the battery replacing device is used for taking, placing and transferring batteries between the electric vehicle and the charging bin and is provided with a turnover mechanism used for vertically overturning the battery pack taken out of the charging bin or the electric vehicle.
The utility model provides a tilting mechanism adopts the rotatory battery package of form of upset. The space required by the overturning of the battery pack is small, and the number of battery replacement devices which are structurally and horizontally rotated by the overturning mechanism can be remarkably reduced. Therefore, the utility model discloses a trade electrical equipment can accomplish getting of putting great battery package in the charging station with less space and structure. Therefore, under the condition of smaller replacing station floor area, the battery of the electric vehicle adopting a single large battery pack can be replaced, so that the cost of the battery pack is reduced, and the popularization is facilitated.
Preferably, the turnover mechanism is used for turning over a power-lack battery pack taken out of the electric vehicle from a first position to a second position along a first direction; the turnover mechanism is also used for turning over the fully charged battery pack taken out of the charging bin from a third position to a fourth position along a second direction, wherein the first direction is opposite to the second direction.
The first position and the fourth position may be the same position, and the second position and the third position may be the same position. The tilting of the tilting mechanism is thus mainly between two positions.
Preferably, the turnover mechanism includes a first turnover part and a second turnover part, the first turnover part is used for bearing the battery pack located at the first position or the fourth position, the second turnover part is used for bearing the battery pack located at the second position or the third position, and the first turnover part and the second turnover part are turned over coaxially.
The first overturning part is in butt joint with the electric vehicle to achieve taking and placing of the battery pack, and the second overturning part is in butt joint with the charging bin to achieve taking and placing of the battery pack.
Preferably, the battery pack has a first side surface and a second side surface which are perpendicular to each other, when the battery pack is located at the first position or the fourth position, the first side surface is borne on the first turning part, and the second side surface abuts against the second turning part; when the battery pack is located at the second position or the third position, the second side face is borne on the second overturning part, and the first side face abuts against the first overturning part.
First upset portion and second upset portion cooperate each other and play spacing and the effect of leaning on to two sides of battery package. Therefore, when the battery pack is turned over, the battery pack can be prevented from shaking, and the stable turning over of the battery pack is ensured.
Preferably, the first turning part and the second turning part are perpendicular to each other.
Preferably, the first turning part and the second turning part are driven by the same turning driving device, or the first turning part and the second turning part are driven by different turning driving devices.
The first turnover part and the second turnover part which are vertically arranged with each other can realize the rotation of the battery pack only by 90-degree turnover. Wherein the electrical connection sockets of the battery packs in the first and fourth positions are oriented horizontally to facilitate docking of the electric vehicle, and the battery packs in the second and third positions are oriented vertically to facilitate docking of the charging device.
Preferably, the turnover driving device comprises a telescopic rod, and the telescopic rod is connected with the first turnover part and/or the second turnover part and drives the first turnover part and the second turnover part to rotate.
The telescopic rod generates the movement of the first turnover part and/or the second turnover part through the length direction of the telescopic rod. The telescopic rod can be a pneumatic or hydraulic mechanism.
Preferably, the turnover driving device includes a turnover motor and a gear set, the turnover motor drives the gear set to rotate, and the gear set is connected with the first turnover part and/or the second turnover part and drives the first turnover part and/or the second turnover part to rotate.
The overturning motor can ensure that the first overturning part and/or the second overturning part overturn to an accurate position by controlling the rotation amount of the overturning motor.
Preferably, a floating disc and a linkage mechanism are further disposed in each charging bin, the linkage mechanism is respectively connected to the floating disc and the electrical connector, and when the floating disc generates a first displacement along a first floating direction, the linkage mechanism drives the electrical connector to move a second displacement along a direction close to the battery pack, so that the electrical connector is electrically connected to the battery pack.
The electrical connector is linked by the linkage mechanism to be butted with the battery pack and is no longer a fixed electrical connector, so that the moving electrical connector does not need to be the same as the conveying direction of the battery pack, and the orientation of the electrical connector can be any orientation. The linkage mechanism is linked through the change of the load of the floating disc, so that the electric connector can respond to and is in butt joint with the battery pack in time. The power for moving the electric connector comes from the gravity of the battery pack, external driving is not needed, and the internal structure of the charging equipment is simplified.
Preferably, the first floating direction is a vertically downward direction, the floating disc receives the battery pack in the vertical direction, and the floating disc is displaced toward the first floating direction along with the gravity of the battery pack.
The first floating direction is vertical downward, namely the gravity of the battery pack can be completely applied to the floating disc, so that the floating disc can drive the linkage mechanism to move more timely.
Preferably, the electrical connection seat of the battery pack located at the second position or the third position faces the electrical connector in the charging bin.
Preferably, the electrical connection socket of the battery pack located at the first position or the fourth position faces an electrical connector in the electric vehicle.
Preferably, the turnover mechanism is used for conveying the battery pack located at the second position into the floating disc, and the linkage mechanism drives the electric connector to be connected with the battery pack; and the turnover mechanism moves the battery pack out of the floating disc from the third position and drives the electric connector to be separated from the battery pack through the linkage mechanism.
Preferably, the linkage mechanism includes a sliding mechanism, a first traction member and a second traction member, the first traction member is respectively connected with the sliding mechanism and the floating disc, the second traction member is respectively connected with the electrical connector and the mounting seat connecting member, the electrical connector is mounted on the mounting seat and moves relative to the mounting seat, and the second traction member is connected with the sliding mechanism in a sliding manner.
Thereby constituting the structure of the movable pulley. Wherein the second traction member moves twice as far as the first traction member, thereby achieving a second displacement greater than the first displacement.
Preferably, the turnover mechanism comprises a first turnover part and a second turnover part, the first turnover part is used for carrying the battery pack taken out of the electric vehicle and located at the first position or sending the battery pack located at the fourth position into the electric vehicle, and the second turnover part is used for sending the battery pack located at the second position into the floating disc or carrying the battery pack taken out of the floating disc and located at the third position.
Preferably, the battery replacement equipment comprises a lifting mechanism and an external frame, the turnover driving device is connected to the lifting mechanism and drives the turnover mechanism to rotate and connect with the lifting mechanism, and the lifting mechanism is connected to the external frame and moves up and down with respect to the external frame so as to dock the charging bins with different heights.
The position of the battery pack in the height direction can be adjusted through the lifting mechanism, so that the battery pack can correspond to charging bins with different heights.
Preferably, the first turning part comprises a first extending mechanism, the second turning part comprises a second extending mechanism, the first extending mechanism is in butt joint with the electric vehicle at a first position or a fourth position and is used for taking and placing the battery pack, and the second extending mechanism is in butt joint with the charging bin at a second position or a third position and is used for taking and placing the battery pack.
Wherein, first mechanism and electric vehicle butt joint are stretched out in order to realize getting of battery package and put. The second stretching mechanism is in butt joint with the charging bin to achieve taking and placing of the battery pack.
Preferably, the delivery path of the first projection mechanism and the delivery path of the second projection mechanism intersect to enable the battery pack to be relayed between the first projection mechanism and the second projection mechanism.
After the turning, the second projecting mechanism carries the battery pack for transportation. Conversely, the battery pack naturally contacts the first extension mechanism after being transported to the bottom on the second extension mechanism. After the turning, the first extension mechanism carries the battery pack for transportation.
Preferably, the first turning part and the second turning part are both connected to a turntable, the turntable drives the first turning part and the second turning part to rotate together, the second position and the third position are the same position, and the first position and the fourth position are the same position.
Preferably, in the first position and the fourth position, the first turnover part is horizontally arranged and is butted with an electric vehicle; and in the second position and the third position, the second turnover part is horizontally arranged and is butted with the charging bin.
Preferably, the turnover mechanism includes a first turnover part and a second turnover part, the first floating direction is a vertical downward direction, the second turnover part moves into the battery pack from the floating disc in a horizontal position, the battery pack receives the battery pack in a vertical direction, and the floating disc displaces towards the first floating direction along with the gravity of the battery pack.
Preferably, the electric connector is connected with a charging reset element, and after the battery pack is moved out of the floating disc by the turnover mechanism, the charging reset element drives the electric connector to reset.
Preferably, the battery replacement station is provided with a battery replacement lane for moving an electric vehicle, one side or two sides of the battery replacement lane are provided with charging equipment, and the battery replacement equipment runs between the charging equipment and the electric vehicle in a reciprocating mode.
The utility model discloses an actively advance the effect and lie in: the utility model discloses the electricity equipment that trades of trading the power station structurally can show the reduction for the rotatory electricity equipment that trades in plane. The picking and placing of the large battery pack in the charging station can be completed in a small space and structure. The charging device can match battery packs in different directions. Therefore, under the condition of smaller replacing station floor area, the battery of the electric vehicle adopting a single large battery pack can be replaced, so that the cost of the battery pack is reduced, and the popularization is facilitated.
Drawings
Fig. 1 is a schematic diagram of a power swapping station according to embodiment 1 of the present invention.
Fig. 2 is an overall structure schematic diagram of the battery replacement device according to embodiment 1 of the present invention.
Fig. 3 is a schematic view of the overall structure of the turnover mechanism according to embodiment 1 of the present invention.
Fig. 4 is a schematic view of the turnover mechanism of embodiment 1 of the present invention turning over 90 degrees.
Fig. 5 is a schematic bottom structure diagram of the turnover mechanism according to embodiment 1 of the present invention.
Fig. 6 is a schematic top structure view of the turnover mechanism according to embodiment 1 of the present invention.
Fig. 7 is a schematic view of an extended state of the extension mechanism according to embodiment 1 of the present invention.
Fig. 8 is a schematic view of the turnover mechanism of embodiment 1 of the present invention taking out the battery pack.
Fig. 9 is a schematic view of a battery pack received by the turnover mechanism according to embodiment 1 of the present invention.
Fig. 10 is a schematic view of the overall structure of the turnover mechanism according to embodiment 2 of the present invention.
Fig. 11 is a schematic bottom structure view of the turnover mechanism according to embodiment 2 of the present invention.
Fig. 12 is a schematic structural diagram of a charging assembly according to embodiment 1 of the present invention.
Fig. 13 is a schematic diagram of arrangement and arrangement of the charging device according to embodiment 1 of the present invention.
Fig. 14 is a schematic view of the overall structure of the charging apparatus according to embodiment 1 of the present invention.
Fig. 15 is a schematic structural view of an upper portion of a charging apparatus according to embodiment 1 of the present invention.
Fig. 16 is a schematic side view of a charging device according to embodiment 1 of the present invention.
Fig. 17 is a schematic bottom structure view of the electrical connector according to embodiment 1 of the present invention.
Fig. 18 is a schematic structural diagram of a power swapping station according to embodiment 1 of the present invention.
Detailed Description
The present invention is further illustrated by way of the following examples, which are not intended to limit the scope of the invention.
Example 1
As shown in fig. 1 to 9, the embodiment shown in fig. 12 to 18 discloses a battery swapping station, wherein the battery swapping station includes a vehicle carrying platform for an electric vehicle 3 to stop for replacing a battery pack 4; the charging device 2 is provided with a plurality of charging bins A, the charging bins A are used for placing the battery packs 4, and the charging bins A are internally provided with electric connectors 22 which are used for being electrically connected with the battery packs 4 positioned in the charging bins A for charging; the battery replacing device 2 is used for taking, placing and transferring batteries between the electric vehicle 3 and the charging bin A, the battery replacing device 2 is provided with a turnover mechanism 10, and the turnover mechanism 10 is used for vertically turning over the battery pack 4 taken out of the charging bin A or the electric vehicle 3.
In this embodiment, the battery pack 4 is installed on the electric vehicle 3 for providing power, the charging bin is disposed in the battery changing station for providing charging and discharging services for the battery pack, and when the battery pack on the vehicle is not enough to provide power for the electric vehicle to continue driving, the battery needs to be replaced in the battery changing station in time Taking and placing actions are carried out in the charging bin.
The tilting mechanism 10 in this scheme of adoption, the in-process of transporting the battery package between electric vehicle 3 and the storehouse of charging is to battery package 4 upset to the electric connector orientation difference's in adaptation electric vehicle and the storehouse of charging situation.
Because the electric vehicle 3 is different from the position of the electric connector in the charging bin A, the battery replacing device 1 needs to rotate the battery pack by 180 degrees under normal conditions to adapt to the position of the electric connector in the electric vehicle 3 or the charging bin A, and is suitable for replacing batteries of small-size and multi-compartment battery electric vehicles, so that the battery replacing device needs a larger space to adapt to the rotating angle of the battery pack.
The turnover mechanism 10 of the present invention adopts a turnover form to rotate the battery pack 4. The space required for turning over the battery pack 4 itself is small, and the battery replacement device 2 in which the turnover mechanism 10 is structurally rotated with respect to a plane can be significantly reduced. Therefore, the utility model discloses a trade electric equipment 2 can accomplish getting of putting great battery package 4 in the charging station with less space and structure. Therefore, under the condition of smaller replacement station floor area, the battery of the electric vehicle 3 adopting the single large battery pack 4 can be replaced, so that the cost of the battery pack 4 is reduced, and the popularization is facilitated.
As shown in fig. 3 and 4, the turnover mechanism 10 of the present embodiment is used to turn over a power-deficient battery pack 4 taken out of an electric vehicle 3 from a first position to a second position in a first direction; the turning mechanism 10 is also configured to turn the fully charged battery pack 4 taken out from the charging bin a from the third position to a fourth position along a second direction, wherein the first direction is opposite to the second direction. Preferably, the first position and the fourth position may be the same position, and the second position and the third position may be the same position. The tilting of the tilting mechanism 10 is thus mainly between two positions.
In this embodiment, the first position is an initial position of a power-deficient battery pack 4 taken out of an electric vehicle on the turnover mechanism 10, the second position is a position of the power-deficient battery pack 4 on the turnover mechanism 10 after the power-deficient battery pack 4 is turned over in the first direction, the third position is an initial position of a fully charged battery pack 4 taken out of a charging bin on the turnover mechanism 10, and the fourth position is a position of the fully charged battery pack 4 on the turnover mechanism 10 after the fully charged battery pack 4 is turned over in the second direction, where the power-deficient battery pack 4 does not refer to the battery pack 4 with an electric quantity of 0, but includes a situation where the remaining electric quantity of the battery pack 4 is insufficient for the electric vehicle to continue to run, and the fully charged battery pack 4 does not refer to the battery pack 4 with an electric quantity of 100%, but includes a situation where the electric quantity of the battery pack 4 is sufficient for the electric vehicle to continue to run.
As shown in fig. 3 and 4, the turnover mechanism 10 of the present embodiment includes a first turnover part 11 and a second turnover part 12, the first turnover part 11 is used for carrying the battery pack 4 located at the first position or the fourth position, the second turnover part 12 is used for carrying the battery pack 4 located at the second position or the third position, and the first turnover part 11 and the second turnover part 12 are turned over coaxially. The first turnover part 11 is in butt joint with the electric vehicle 3 when facing the first position and the fourth position so as to realize taking and placing of the battery pack 4, and the second turnover part 12 is in butt joint with the charging bin a when facing the second position and the third position so as to realize taking and placing of the battery pack 4. In other embodiments, the first turning part and the second turning part are respectively connected with different rotating shafts, so that the turning of the first turning part and the turning of the second turning part are respectively controlled.
As shown in fig. 3, 4 and 9, the battery pack 4 of the present embodiment has a first side surface and a second side surface perpendicular to each other, and when the battery pack 4 is located at the first position or the fourth position, the first side surface is supported on the first turning part 11, and the second side surface abuts against the second turning part 12; when the battery pack 4 is located at the second position or the third position, the second side surface is supported on the second turning part 12, and the first side surface abuts against the first turning part 11. The first turnover part 11 and the second turnover part 12 cooperate with each other to limit and abut against two side surfaces of the battery pack 4. Therefore, when the battery pack 4 is turned over, the battery pack 4 can be prevented from shaking, and the battery pack 4 can be stably turned over.
As shown in fig. 3 and 4, the first turning part 11 and the second turning part 12 of the present embodiment are disposed perpendicular to each other. The first turning part 11 and the second turning part 12, which are vertically arranged, can rotate the battery pack 4 only by 90 degrees of turning. Wherein the electrical connection sockets of the battery pack 4 in the first and fourth positions are horizontally oriented to facilitate docking with electrical connectors on the electric vehicle 3, and the electrical connection sockets of the battery pack 4 in the second and third positions are vertically oriented to facilitate docking with the charging device 2 within the charging bay a. Preferably, the first turning part 11 and the second turning part 12 are driven by the same turning driving device, or the first turning part 11 and the second turning part 12 are driven by different turning driving devices. The first turning part 11 and the second turning part 12, which are vertically arranged, can rotate the battery pack 4 only by 90 degrees of turning. The movement of the first turning part 11 and the movement of the second turning part 12 can be driven simultaneously by the same turning driving device, and the movement of the first turning part 11 and the movement of the second turning part 12 can be controlled by different turning driving devices. Wherein the electrical connection sockets of the battery pack 4 in the first and fourth positions are horizontally oriented to facilitate docking of the electric vehicle 3, and the battery pack 4 in the second and third positions are vertically oriented to facilitate docking of the charging device 2.
In this embodiment, the first flipping unit 11 and the second flipping unit 12 are driven by the same flipping driving device, or the first flipping unit 11 and the second flipping unit 12 are driven by different flipping driving devices.
As shown in fig. 3 and 5, the flipping driving device of the present embodiment includes a flipping motor 157 and a gear set 16, the flipping motor 157 drives the gear set 16 to rotate, and the gear set 16 is connected to the first flipping unit 11 and/or the second flipping unit 12 and drives the first flipping unit 11 and/or the second flipping unit 12 to rotate. The flipping motor 157 can ensure that the first flipping part 11 and/or the second flipping part 12 are flipped to an accurate position by controlling the rotation amount thereof. The reversing motor 157 rotates by rotating itself the drive gear set 16, whereby the first reversing section 11 and/or the second reversing section 12 follow together. The reverse motor 157 is connected to a transmission shaft 159 through a direction changer 158, so as to drive the gear set 16 to rotate.
As shown in fig. 3 and 5, the flipping driving device of the present embodiment includes a flipping motor 157 and a gear set 16, wherein the gear set 16 at least includes an input gear 161 and an output gear 162, the input gear 161 and the output gear 162 are in gear engagement with each other, wherein the flipping motor 157 directly or indirectly drives the input gear 161 to rotate, and the first flipping portion 11 and the second flipping portion 12 are fixedly connected to the output gear 162 through the flipping shaft and rotate along with the output gear 162. The input gear 161 and the output gear 162 can be directly output or can be driven by other gears. The input gear 161 and the output gear 162 are geared with each other to function as a speed reduction mechanism, and the output torque is increased to drive the first flipping unit 11 and the second flipping unit 12.
As shown in fig. 3 and 5, the first flipping unit 11 of the present embodiment includes a first extending mechanism 111 and a rotating disk 13, and the second flipping unit 12 includes a second extending mechanism 121 and a rotating disk 13. The rotary table 13 in the present embodiment is a portion shared by the first turning part 11 and the second turning part 12. It can also be understood that the first flipping portion 11 comprises the first projecting mechanism 111 and the rotating disk 13, and the second flipping portion 12 comprises only the second projecting mechanism 121; or that the first flipping part 11 comprises only the first protruding mechanism 111 and the second flipping part 12 comprises the second protruding mechanism 121 and the turntable 13.
The bottom of the rotary disk 13 is connected to the output gear 162 via a rotary shaft 163. Thus, when rotated, disk 13 rotates together. At this time, the first and second flipping parts 11 and 12 are flipped simultaneously.
The overturning driving device is connected with the rotary disc 13 and drives the rotary disc 13 to rotate. The rotary table 13 is provided as a common part of the first and second turning sections 11 and 12, and the first and second turning sections 11 and 12 can be driven simultaneously by driving the rotary table 13. While the turntable 13 may also be used to carry the battery pack 4.
As shown in fig. 3 and 5, the first turning part 11 and/or the second turning part 12 of the present embodiment are provided with an extending mechanism for taking out the battery pack 4 located on the electric vehicle 3 and the charging bin and placing the battery pack 4 at the first position and the third position on the turning mechanism, or placing the battery pack 4 at the fourth position and the second position on the turning mechanism on the electric vehicle 3 and the charging bin. The battery pack positioned at different positions on the turnover mechanism is respectively butted with the electric vehicle 3 or the charging bin by the extension mechanism, so that the battery pack 4 is taken, put or transferred.
As shown in fig. 6 and 7, the first flipping part 11 of the present embodiment includes a first protruding mechanism 111, and the second flipping part 12 includes a second protruding mechanism 121. The first extending mechanism 111 is connected to the upper surface of the rotary disk 13, and the second extending mechanism 121 is connected to both sides of the rotary disk 13. The first protrusion mechanism 111 and the second protrusion mechanism 121 may protrude as shown in fig. 6. The first extending mechanism 111 is used for taking and placing the battery pack 4 at the first position or the fourth position, and the second extending mechanism 121 is used for taking and placing the battery pack 4 at the second position or the third position. The first extending mechanism 111 is in butt joint with the electric vehicle 3 to realize taking and placing of the battery pack 4. The second extending mechanism 121 is butted with the charging bin to realize the taking and placing of the battery pack 4.
As shown in fig. 3 and 5, when the battery is taken out, the first extending mechanism 111 retracts and places the battery pack 4 at the first position on the first turning part 11 after taking out the battery pack from the electric vehicle 3, as shown in fig. 3 and 9, after the turning mechanism is driven to turn 90 degrees in the first direction, the battery pack 4 is located at the second position on the second turning part 12, the second extending mechanism 121 extends to send the battery pack 4 located at the second position to the corresponding charging bin, and the second extending mechanism 121 retracts to the initial position. When the battery is replaced, the battery replacing device 1 is moved to the charging bin in which the fully charged battery pack 4 is placed, the second extending mechanism 121 extends out of the fully charged battery pack 4 in the charging bin and retracts to place the battery pack 4 at the third position on the second turnover part 12, after the turnover mechanism 10 is driven to turn over for 90 degrees along the second direction, as shown in fig. 8, the battery pack 4 is located at the fourth position of the first turnover part 11, as shown in fig. 7, the first extending mechanism 121 sends the battery pack 4 located at the fourth position into the electric vehicle 3, and the first extending mechanism 121 retracts to the initial position.
The extending direction of the first protruding mechanism 111 and the extending direction of the second protruding mechanism 121 of the present embodiment intersect, so that the battery pack 4 is relayed between the first protruding mechanism 111 and the second protruding mechanism 121. The battery pack 4 naturally contacts the second projecting mechanism 121 after being transported to the bottom on the first projecting mechanism 111. After the turning, the second extension mechanism 121 carries the battery pack 4 for transportation. Conversely, the battery pack 4 naturally contacts the first extension mechanism 111 after being transported to the bottom on the second extension mechanism 121. After the turning over, the first projecting mechanism 111 carries the battery pack 4 for transportation.
In this embodiment, the first extending mechanism 111 and the second extending mechanism 121 are both telescopic forks. The telescopic fork can be any existing equipment capable of realizing the telescopic effect in the length direction. The first extending mechanism 111 and the second extending mechanism 121 in this embodiment are track structures that can be extended and driven internally by electromagnetic force, a pulley, a sprocket, or a gear, etc. Wherein the transmission shafts 153 and 156 are connected with the internal structures of the first and second protruding mechanisms 111 and 121, respectively. In operation, the rotation generated by the transmission shafts 153 and 156 is changed into the extending and retracting movements of the first and second extending mechanisms 111 and 121 by the electromagnetic force, the pulley, the sprocket, or the gear, etc.
As shown in fig. 3 and 5, the power swapping apparatus 1 of the present embodiment further includes a first transfer motor 151 and a second transfer motor 154, respectively, and the first transfer motor 151 and the second transfer motor 154 are both connected below the turntable 13. In this case, the first transfer motor 151 directly or indirectly drives the first projecting mechanism 111, and the second transfer motor 154 directly or indirectly drives the second projecting mechanism 121. As shown in fig. 4, the first transmission motor 151 is connected to the transmission shaft 153 through a direction changer 152, so as to drive the first extending mechanism 111 to move. The second transmission motor 154 is connected to the transmission shaft 156 through the direction changer 155, thereby driving the second extension mechanism 111 to move. The inside of the direction changer 152 and the direction changer 155 may be a bevel gear, etc., and the moving axes of the first and second transfer motors 151 and 154 are switched by 90 degrees, and then the first and second extension mechanisms 111 and 121 are driven by the transmission shaft 153 and the transmission shaft 156.
In this embodiment, the battery replacement device 1 further includes a limit sensor, and the limit sensor may be a limit switch or a distance sensor. Here, the limit sensor may be disposed on the non-moving portion of the first extending mechanism 111 to detect the moving distance or position of the moving portion of the first extending mechanism, or may be disposed on the rotating disk 13 to detect the moving distance or position of the moving portion of the first extending mechanism. The limit sensor is used for detecting the extending distance of the first extending mechanism 111 and the second extending mechanism 121, and adjusting the extending distance of the first extending mechanism 111 and the second extending mechanism 121 through the first transmission motor 151 and the second transmission motor 154, respectively. For example, when the detected protruding distance of the first protruding mechanism 111 is smaller than the set distance, the first transfer motor 151 is caused to continue to rotate to reach the preset position, thereby implementing closed-loop control, and ensuring accurate positioning of the first protruding mechanism 111 and the second protruding mechanism 121.
In this embodiment, the battery replacement device 1 further includes a turning-in-place sensor, and the turning-in-place sensor is configured to detect turning angles of the first turning part 11 and the second turning part 12, and adjust the turning angles of the first turning part 11 and the second turning part 12 through the turning motor 157. The overturning in-place sensor can be a limit switch, an angle sensor, a grating ruler and the like. Wherein, the turning-in-place sensor can be arranged on the base 14 to detect the turning angle of the rotary disc 13, so as to obtain the turning angles of the first turning part 11 and the second turning part 12. For example, when the detected rotation disk 13 is smaller than the set turning angle, the turning motor 157 is caused to continue to rotate to reach the preset position, thereby implementing closed-loop control, ensuring accurate positioning of the first and second turning sections 11 and 12.
As shown in fig. 3 and 4, the turnover mechanism 10 of the present embodiment includes a base 14, a rotary table 13 is rotatably connected to the base 14, so that the first turnover part 11 and the second turnover part 12 are rotatably connected to the base 14, and a turnover driving device (a turnover motor 157 and a gear set 16) drives the first turnover part 11 and the second turnover part 12 to rotate. Wherein, the turning motor 157 is connected to the rotary disc 13, and the gear set is connected to the base 14.
As shown in fig. 2, the battery replacement apparatus 1 of the embodiment includes an external frame 17 and a lifting mechanism 18, and the base 14 is connected to the external frame 17 through the lifting mechanism 18 and moves up and down relative to the external frame 17. The position of the battery pack 4 in the height direction can be adjusted by the lifting mechanism 18, so that the battery pack can correspond to charging bins with different heights. The outer frame 17 itself may be provided with a horizontal movement mechanism, which moves on a rail or on the ground to move the power exchanging apparatus 1 between the electric vehicle 3 and the charging apparatus 2.
As shown in fig. 2, the lifting mechanism 18 of the present embodiment is connected to the outer frame 17 through a chain transmission mechanism 181, and the lifting mechanism 18 and the outer frame 17 are guided by a guide wheel 182. The chain drive 181 serves to lift the tilting mechanism 10 and the guide wheel 182 serves to guide the tilting mechanism smoothly.
As shown in fig. 3 and 4, the turnover mechanism 10 of the present embodiment includes a base 14, and a first turnover part 11 and a second turnover part 12 are rotatably disposed with respect to the base 14, wherein one end of a telescopic rod 157 is rotatably connected to a bottom portion (i.e., a bottom portion of the rotary plate 13) common to the first turnover part 11 and the second turnover part 12, and the other end of the telescopic rod 157 is rotatably connected to the base 14. Disk 13 is connected to shaft 163 so that disk 13 is constrained to rotate about the axis of shaft 163. The telescoping rod 157 can be extended and retracted to change the distance between the two ends, i.e., the distance between the turntable 13 and the base 14. The expansion and contraction force generated by the expansion link 157 generates a torque with respect to the rotation shaft 163, thereby driving the rotation of the rotation disk 13. Because the motion trajectories of all positions on the rotating disc 13 are circular arcs, the joint of the telescopic rod 157 and the rotating disc 13 moves with the rotating disc 13 in a circular arc manner, and therefore, two ends of the telescopic rod 157 are respectively in rotating connection, so that the telescopic rod 157 can adjust the inclined posture to follow the rotation of the rotating disc 13.
As shown in fig. 12, 13 and 14, a floating disc 21 and a linkage mechanism 23 are further disposed in each charging bin a of the present embodiment, the linkage mechanism 23 is respectively connected to the floating disc 21 and the electrical connector 22, and when the floating disc 21 generates a first displacement along a first floating direction V, the linkage mechanism 23 drives the electrical connector 22 to move a second displacement along a direction close to the battery pack 4, so that the electrical connector 22 is electrically connected to the battery pack 4. In this embodiment, the floating tray 21 may be a flat plate structure, a frame structure, or other structural members that can be used to support a battery pack and float along a first direction, the charging assembly 2 further includes a fixed tray 28 disposed below the floating tray 21 for supporting and supporting the floating tray 21, the charging bin a is composed of a charging rack, the charging rack is composed of a plurality of horizontal and vertical beams, and the floating tray 21 may also be directly disposed on the charging rack.
As shown in fig. 13 and 14, the charging device 20 of the present embodiment further includes an electrical connector 22 for making electrical connection with the battery pack 4 to charge and discharge the battery pack 4. In this embodiment, the electrical connector 22 is disposed above the floating tray 21 in the charging bin a, and can be electrically plugged with the battery pack 4 in a vertical direction to charge and discharge the battery pack, the electrical connector 22 can be directly disposed on a cross beam of the charging rack through the mounting seat, the electrical connector 22 includes a charging head 221 and a terminal (not shown in the figure, and may be actually disposed on the top or the side of the electrical connector 22), the charging head 221 is configured to be electrically connected with a charging port of the battery pack 4, and the terminal is configured to be connected to an external charging module to charge the battery pack 4.
As shown in fig. 14, the electrical connector 22 of the present embodiment is interlocked by the interlocking mechanism 23 to be mated with the battery pack 4, and is no longer a fixed electrical connector 22, and thus, the moving electrical connector 22 does not need to be in the same direction as the conveying direction of the battery pack 4, and the orientation of the electrical connector 22 may be any orientation. Wherein the linkage mechanism 23 is linked by a change in the load of the floating disc 21, whereby the electrical connector 22 can respond and interface with the battery pack 4 in time. The power for moving the electric connector 22 comes from the gravity of the battery pack 4, and no external drive is needed, which is beneficial to simplifying the internal structure of the charging device.
The embodiment utilizes the gravity of battery package 4 to make floating disc 21 remove, through set up link gear 23 between floating disc 21 and electric connector 22, and then drives electric connector 22 and remove in order to form the electricity and connect towards the direction of battery package 4, utilizes the self gravity of battery package 4 to realize the electricity promptly and connects, does not need extra power drive electric connector 22 to remove, and this linkage mode is applicable in the electric connection of the multiple orientation of battery package 4.
As shown in fig. 14, the first floating direction V of the present embodiment is a vertically downward direction, the floating tray 21 receives the battery pack 4 in the vertical direction, and the floating tray 21 is displaced toward the first floating direction V in accordance with the gravity of the battery pack 4. The first floating direction V is vertically downward, i.e. the gravity of the battery pack 4 can be fully applied to the floating plate 21, so that the floating plate 21 can drive the movement of the linkage mechanism 23 more timely.
In this embodiment, the floating plate 21 can float in the vertical direction, specifically, the floating plate 21 is installed in the charging chamber, and in this embodiment, the floating plate 21 is installed on the fixed plate 28 and can move in the vertical direction under the gravity of the battery pack 4. Which may be a spring, rubber pad, or other elastic member that can withstand the gravitational compression of the battery pack and recover its deformation after removal from the battery pack 4. In other embodiments, the floating plate 21 may also be directly mounted to the cross member of the charging stand to provide a floating load.
As shown in fig. 14, the electrical connection socket of the battery pack 4 located at the second position or the third position of the present embodiment faces the electrical connector 22 in the charging chamber a. Preferably, the electrical connection socket of the battery pack 4 located at the first position or the fourth position faces the electrical connector 22 in the electric vehicle 3.
In this embodiment, the turnover mechanism 10 is configured to send the battery pack 4 located at the second position to the floating tray 21, and drive the electrical connector 22 to connect with the battery pack 4 through the linkage mechanism 23; the flipping mechanism 10 moves the battery pack 4 out of the floating tray 21 from the third position and brings the electrical connector 22 out of engagement with the battery pack 4 via the linkage 23.
As shown in fig. 3, the direction of the second displacement in this embodiment is a vertically downward direction, the electrical connector 22 is disposed above the floating plate 21, and the linkage mechanism 23 is disposed between the electrical connector 22 and the floating plate 21, and drives the electrical connector 21 to move downward in the vertical direction. In this embodiment, the charging port of the battery pack 4 entering the charging bin a is upward, and in order to realize the electrical connection, the electrical connector disposed with the charging head 221 facing downward is moved downward along the vertical direction by the link mechanism, that is, the electrical connection between the electrical connector and the battery pack can be realized only when the direction of the second displacement is the vertical downward direction. When the battery pack 4 is installed on the electric vehicle, the battery pack 4 and the electric connector 22 on the electric vehicle generally complete electric insertion along the horizontal direction, the electric insertion along the horizontal direction is suitable for the electric vehicle in the driving process, especially suitable for the situation of severe shaking of the vehicle, so as to provide reliable and stable electric connection, when the battery pack 4 on the electric vehicle is unloaded and charged and discharged, the battery pack needs to be horizontally rotated 180 degrees to be butted with the electric connector in the charging bin, for the battery pack with larger size, a larger battery changing space needs to be occupied, and the battery changing area is not suitable for the situation with smaller battery changing area, by adopting the electric connector 22 arranged above the floating disc in the embodiment, the charging and discharging can be realized only by turning the battery pack 4 90 degrees along the vertical direction, a larger battery changing space does not need to be occupied, and meanwhile, the electric connection between the battery pack 4 and the electric connector 22 is realized by utilizing the gravity of the battery pack 4, an additional driving mechanism is omitted, the battery pack is placed in place on the floating disc, the electric connection between the battery pack and the floating disc can be achieved, the complex operation of alignment between the electric connector and the battery pack is omitted, the charging butt joint efficiency is higher, and the charging cost is lower.
In other embodiments, the electrical connector 22 can be adapted to be disposed on a side or bottom surface of the charging chamber to accommodate different orientations of the receptacle end of the battery pack 4 placed in the charging chamber a. Specifically, the link mechanism 23 in the present embodiment may be adopted, and only the arrangement position of the electrical connector 22 needs to be adjusted, so that the electrical connector 22 moves in the direction toward the battery under the gravity of the battery pack 4.
In this embodiment, when the battery pack 4 enters the charging bin, the bottom of the battery pack is higher than the surface of the floating disc, so that the distance between the electrical connector 22 and the surface of the floating disc 21 is greater than the height of the battery pack 4 to avoid interference; thus, after the battery pack 4 is placed on the floating tray 21, the electrical connector 22 must move a greater distance than the floating tray to make the electrical connection between the electrical connector 22 and the battery pack 4.
As shown in fig. 14, the floating plate 21 of the present embodiment is connected with a floating reset element 26, and the floating reset element 26 is used for driving the floating plate 21 to reset in a second floating direction opposite to the first floating direction V when the gravity of the battery pack 4 is not applied. After the battery pack 4 is removed, the floating reset element 26 provides an active restoring force that restores the floating plate 21 to its original position in preparation for a subsequent battery pack 4 to enter into charge.
As shown in fig. 14, the floating reset element 26 of the present embodiment is an elastic element that deforms in the first floating direction V and generates an elastic restoring force toward the second floating direction when the battery pack 4 is carried on the floating tray 21. The floating reset element 26 in this embodiment may be the same as the elastic member or may be different from the elastic member. Through setting up floating reset element 26, at the in-process of taking out battery package 4 from floating dish 21, floating reset element 26 acts on floating dish 21 and resets along vertical direction rebound, and then drive electric connector 22 and realize the electricity and connect the separation with battery package 4, need not extra actuating mechanism and drive electric connector and battery package separation, and simultaneously, can realize the separation of electricity connection at the in-process of getting the battery package, the efficiency of getting the battery package is improved, and then whole trade electric efficiency has been improved. Specifically, the floating reset element 26 may be a spring or other element that can elastically deform under the action of an external force and can recover the deformation after the external force is removed, two ends of the floating reset element are respectively connected to the floating disc 21 and the fixed disc 28, or two ends of the floating reset element 26 are respectively connected to the floating disc and the transverse and longitudinal beams on the charging rack.
As shown in fig. 14 and 15, the electrical connector 22 of the present embodiment is connected with a charging reset element 27, and the charging reset element 27 is used for driving the electrical connector 22 to reset when the gravity of the battery pack 4 is applied. The charging reset element 27 can be arranged between the electric connector 22 and the mounting seat 24 or between the electric connector 22 and a transverse longitudinal beam on the charging frame, and by arranging the charging reset element 27, during the process of taking out the battery pack, because the floating disk 21 does not apply downward force to the electric connector 22 any more, the electric connector 22 moves upwards under the action of the charging reset element 27 to restore the original position so as to facilitate the subsequent putting in of the battery pack 4. Specifically, the charge returning member 27 may be a spring or the like that is elastically deformed by an external force and is restored to the deformation after the external force is removed.
As shown in fig. 14 and 15, the floating reset element 26 and the charging reset element 27 of the present embodiment may be provided simultaneously, thereby enabling the electrical connector 22 and the floating plate 21 to be reset regardless of the linkage 23. In the case of some linkages 23, such as linkages, only one of the floating reset element 26 and the charge reset element 27 need be provided, with resetting of either of the electrical connector 22 and the floating plate 21 causing the other to reset.
As shown in fig. 14 and 15, the charge returning element 27 of the present embodiment is an elastic element that deforms in the direction of the second displacement when the battery pack 4 is carried on the floating tray 21, and generates an elastic deformation force in the direction opposite to the second displacement.
As shown in fig. 16, the charging device 2 of the present embodiment further includes a guiding mechanism for guiding the electric connector 22 to move toward the battery pack 4 by the linkage mechanism 23 to achieve the electric connection. The guide mechanism is capable of guiding the direction of movement of the electrical connector 22.
As shown in fig. 16, the guiding mechanism of the present embodiment includes a slider 252 and a guide rail 251, wherein the slider 252 or the guide rail 251 is fixed on the electrical connector 22, and is slidably connected with the guide rail 251 or the slider 252 which is relatively fixed.
As shown in fig. 14 and 16, the electrical connector 22 of the present embodiment includes a connection seat 222 and a charging head 221, the charging head 221 is disposed on the connection seat 222, wherein the connection seat 222 is connected to the linkage mechanism 23, and the charging head 221 is used for being connected to the electrical connection seat of the battery pack 4.
As shown in fig. 16 and 17, a floating member 223 is provided between the connection holder 222 and the charging head 221 of the present embodiment, so that the floating electrical connection between the electrical connector 22 and the battery pack 4 is achieved. The floating member 223 achieves floating displacement of the charging head 221. In this way, even if there is an error in the docking process with the electrical connector socket of the battery pack 4, the error can be corrected by the floating displacement of the charging head 221.
As shown in fig. 16 and 17, the floating element 223 of the present embodiment is an elastic element, a receiving cavity for receiving the charging head 221 is provided in the connecting seat 222, and the charging head 221 is provided in the receiving cavity through the elastic element. As shown in fig. 16 and 17, the charging head 221 of the present embodiment is further provided with positioning pins 220, and the positioning pins 220 are used for abutting against positioning holes provided on the battery pack 4.
As shown in fig. 15 and 16, the charging device 2 of the present embodiment further includes a sliding block 252 and a guiding rail 251, the electrical connector 22 further includes a base 224, the sliding block 252 or the guiding rail 251 is fixed on the base 224 and is slidably connected to the guiding rail 251 or the sliding block 252, and the connecting base 222 extends in a direction away from the sliding block 252 and the guiding rail 251.
As shown in fig. 14, the linkage mechanism 23 of the present embodiment includes a sliding mechanism 233, a first pulling member 231, and a second pulling member 232, the first pulling member 231 is connected to the sliding mechanism 233 and the floating plate 21, respectively, the second pulling member 232 is connected to the electrical connector 22 and the mounting base 24, respectively, the electrical connector 22 is mounted on the mounting base 24 and moves relative to the mounting base 24, and the second pulling member 232 is connected to the sliding mechanism 233 in a sliding manner. Thereby constituting the structure of the movable pulley.
The first traction member 231 and the second traction member 232 may be of a wire rope, a belt, or the like. The sliding mechanism 233 may be a pulley or a slider. The second pulling member 232 slides under the sliding mechanism 233, wherein the second pulling member 232 not only slides with respect to the sliding mechanism 233 but also moves up and down along with the sliding mechanism 233. The first drawing member 231 is directly fixed to the sliding mechanism 233 and thus moves together with respect to the sliding mechanism 233. Thereby, regardless of the movement direction, the movement distance of the second pulling member 232 includes the sliding distance relative to the sliding mechanism 233 and the distance moving along with the sliding mechanism 233, while the first pulling member 231 includes only the distance moving along with the sliding mechanism 233, so that the movement distance of the second pulling member 232 is twice as long as that of the first pulling member 231. At the same time, one end of the second pulling member 232 is connected to the mounting seat 24 and remains fixed and does not move, so that the electrical connector 22 connected to the other end of the second pulling member 232 achieves twice the moving distance relative to the first pulling member 231, thereby achieving the second displacement greater than the first displacement.
In this embodiment, the battery replacement station has a battery replacement lane for the electric vehicle 3 to move, one side or both sides of the battery replacement lane are provided with the charging device 2, and the battery replacement device 2 reciprocates between the charging device 2 and the electric vehicle 3.
Example 2
As shown in fig. 10 and 11, the present embodiment is different from embodiment 1 in that the inversion driving device is driven by the telescopic bar 157. Therefore, the turning motor is not included in the embodiment. As shown in fig. 10 and 11, the telescopic rod 157 of the present embodiment is connected to the first turning part 11 and/or the second turning part 12 and drives the first turning part 11 and the second turning part 12 to rotate. The telescopic bar 157 generates the movement of the first and second flipping parts 11 and 12 through its own length direction. The telescoping rod 157 may be a pneumatic or hydraulic mechanism.
The plurality of telescopic rods 157 may be provided and respectively connected to the first turning part 11 and the second turning part 12. It may be provided to connect the first and second flipping portions 11 and 12 at the same time. In the embodiment, the bottom of the first turning part 11 and the bottom of the second turning part 12 are both connected to the base 14, so that the telescopic rod 157 is connected to the base 14 to realize simultaneous connection.
As shown in fig. 10 and 11, the turnover mechanism 10 of the present embodiment includes a base 14, and the first turnover part 11 and the second turnover part 12 are rotatably disposed with respect to the base 14, wherein one end of the telescopic rod 157 is rotatably connected to a bottom portion (i.e., a bottom portion of the rotary plate 13) common to the first turnover part 11 and the second turnover part 12, and the other end of the telescopic rod 157 is rotatably connected to the base 14. The movement of the telescopic rod 157 in the length direction and the rotation of the two ends can realize the synthesis of the movement, so that the locking can be avoided during the action, and the overturning of the first overturning part 11 and the second overturning part 12 can be smoothly realized.
Other parts in this embodiment adopt the same mechanisms as those in embodiment 1, and may also adopt alternative means that can be adopted in other embodiment 1, so that they are not described in detail herein.
Example 3
As shown in fig. 12, the power exchanging station of this embodiment is different from the power exchanging station of embodiment 1 in that the power exchanging apparatus 1 of this embodiment may not have an extending mechanism, but only have a structure related to the flipping function (including the flipping mechanism 10), so that the battery is taken and placed by the external separate battery taking and placing mechanism 5. In this embodiment, the battery pick and place mechanism 5 may be the same or multiple.
Specifically, the battery replacement device 1 may not include the first extending mechanism 111 and the second extending mechanism 121 of embodiment 1, and at this time, as shown in fig. 12, the battery pack 4 is taken from the charging bin of the charging device 2 or the electric vehicle 3 by the separate battery taking and placing mechanism 5 and placed on the turnover mechanism, and the battery pack 4 is taken from the turnover mechanism and loaded into the charging bin of the charging device 2 or the electric vehicle 3. The battery pick-and-place mechanism 5 may be a telescopic mechanism, a battery pick-and-place mechanism, or other mechanisms capable of picking and placing batteries from a charging bin or an electric vehicle.
Alternatively, the battery replacement device 1 may not include any one of the first extending mechanism 111 and the second extending mechanism 121 in embodiment 1, and at this time, the battery pack 4 is taken out from the charging bin of the charging device 2 or the electric vehicle 3 and placed on the turnover mechanism by the separate battery taking and placing mechanism 5, or the battery pack 4 is taken out from the turnover mechanism and loaded into the charging bin of the charging device 2 or the electric vehicle 3.
The power exchanging device of the power exchanging station can be obviously reduced relative to the power exchanging device which rotates on the plane. The picking and placing of the large battery pack in the charging station can be completed in a small space and structure. The charging device can match battery packs in different directions. Therefore, under the condition of smaller replacing station floor area, the battery of the electric vehicle adopting a single large battery pack can be replaced, so that the cost of the battery pack is reduced, and the popularization is facilitated.
Although specific embodiments of the present invention have been described above, it will be understood by those skilled in the art that this is by way of example only and that the scope of the invention is defined by the appended claims. Various changes and modifications to these embodiments may be made by those skilled in the art without departing from the spirit and the principles of the present invention, and these changes and modifications are all within the scope of the present invention.

Claims (23)

1. A power swapping station, comprising:
the vehicle-carrying platform is used for parking the electric vehicle so as to replace the battery pack;
the charging equipment is provided with a plurality of charging bins for placing the battery packs, and the charging bins are internally provided with electric connectors for being electrically connected with the battery packs in the charging bins for charging;
The battery replacing device is used for taking, placing and transferring batteries between the electric vehicle and the charging bin and is provided with a turnover mechanism used for vertically overturning the battery pack taken out of the charging bin or the electric vehicle.
2. The battery replacement station as recited in claim 1 wherein the flipping mechanism is configured to flip a power-deficient battery pack removed from the electric vehicle from a first position to a second position in a first direction; the turnover mechanism is also used for turning over the fully charged battery pack taken out of the charging bin from a third position to a fourth position along a second direction, wherein the first direction is opposite to the second direction.
3. The power station of claim 2, wherein the flipping mechanism comprises a first flipping portion for carrying the battery pack in the first position or the fourth position and a second flipping portion for carrying the battery pack in the second position or the third position, the first flipping portion and the second flipping portion flipping coaxially.
4. The power station of claim 2, wherein the battery pack has a first side and a second side perpendicular to each other, and when the battery pack is located at the first position or the fourth position, the first side is supported on the first turnover part, and the second side abuts against the second turnover part; when the battery pack is located at the second position or the third position, the second side face is borne on the second overturning part, and the first side face abuts against the first overturning part.
5. The swapping station of claim 3, wherein the first flipping portion and the second flipping portion are disposed perpendicular to each other.
6. The swapping station of claim 3, wherein the first flipping section and the second flipping section are driven by the same flipping drive device, or the first flipping section and the second flipping section are driven by different flipping drive devices.
7. The power station as claimed in claim 6, wherein the turnover driving device comprises a telescopic rod, and the telescopic rod is connected with the first turnover part and/or the second turnover part and drives the first turnover part and the second turnover part to rotate.
8. The power station as claimed in claim 6, wherein the flipping driving device comprises a flipping motor and a gear set, the flipping motor drives the gear set to rotate, and the gear set is connected with the first flipping part and/or the second flipping part and drives the first flipping part and/or the second flipping part to rotate.
9. The battery swapping station as in claim 2, wherein each charging bin further comprises a floating disc and a linkage mechanism, the linkage mechanism is connected to the floating disc and the electrical connector, and when the floating disc generates a first displacement along a first floating direction, the linkage mechanism drives the electrical connector to move a second displacement along a direction close to the battery pack, so that the electrical connector is electrically connected to the battery pack.
10. The swapping station of claim 9, wherein the first float direction is a vertically downward direction, and wherein the floating tray receives the battery pack in the vertical direction and is displaced toward the first float direction by the weight of the battery pack.
11. The power station of claim 9, wherein the electrical connector socket of the battery pack in the second position or the third position faces the electrical connector in the charging bay.
12. The power station of claim 9, wherein the electrical connector socket of the battery pack in the first position or the fourth position faces an electrical connector within the electric vehicle.
13. The battery swapping station as in claim 9, wherein the flipping mechanism is configured to feed a battery pack located at the second position into the floating tray and to drive the electrical connector to connect with the battery pack via the linkage mechanism; and the turnover mechanism moves the battery pack out of the floating disc from the third position and drives the electric connector to be separated from the battery pack through the linkage mechanism.
14. The power station as claimed in claim 9, wherein the linkage mechanism comprises a sliding mechanism, a first pulling member and a second pulling member, the first pulling member is connected with the sliding mechanism and the floating disc, the second pulling member is connected with the electrical connector and the mounting seat, the electrical connector is mounted on the mounting seat and moves relative to the mounting seat, and the second pulling member is connected with the sliding mechanism in a sliding manner.
15. The swapping station of claim 9, wherein the flipping mechanism comprises a first flipping portion for carrying a battery pack in a first position removed from the electric vehicle or for feeding a battery pack in a fourth position into the electric vehicle, and a second flipping portion for carrying a battery pack in a second position into the floating tray or for carrying a battery pack in a third position removed from the floating tray.
16. The battery swapping station as claimed in claim 6, wherein the battery swapping device comprises a lifting mechanism and an external frame, the turnover driving device is connected to the lifting mechanism and drives the turnover mechanism to be rotationally connected with respect to the lifting mechanism, and the lifting mechanism is connected to the external frame and moves up and down with respect to the external frame so as to dock the charging bins with different heights.
17. The battery swapping station of claim 3, wherein the first flipping portion comprises a first protruding mechanism and the second flipping portion comprises a second protruding mechanism, wherein the first protruding mechanism is configured to remove a battery from the electric vehicle and place the battery in a first position on the first flipping portion, or to transfer a battery pack in a fourth position into the electric vehicle, and the second protruding mechanism is configured to transfer a battery pack in the second position into the charging compartment or remove a battery from the charging compartment and place the battery in a third position on the second flipping portion.
18. The swapping station of claim 17, wherein the transport path of the first reach mechanism and the transport path of the second reach mechanism intersect to enable a battery pack to be relayed between the first reach mechanism and the second reach mechanism.
19. The swapping station of claim 3, wherein the first flipping unit and the second flipping unit are both connected to a turntable, and the turntable drives the first flipping unit and the second flipping unit to rotate together, wherein the second position and the third position are the same position, and the first position and the fourth position are the same position.
20. The swapping station of claim 17, wherein in the first position and the fourth position, the first flipping portion is horizontally disposed and interfaces with an electric vehicle; and in the second position and the third position, the second turnover part is horizontally arranged and is butted with the charging bin.
21. The swapping station of claim 9, wherein the flipping mechanism comprises a first flipping portion and a second flipping portion, the first floating direction is a vertically downward direction, the second flipping portion moves into the battery pack towards the floating tray in a horizontal position, the battery pack receives the battery pack in a vertical direction, and the floating tray is displaced towards the first floating direction by the weight of the battery pack.
22. The swapping station of claim 9, wherein a charging reset element is connected to the electrical connector, and wherein the charging reset element resets the electrical connector after the flipping mechanism moves the battery pack out of the floating tray.
23. The charging station as claimed in any one of claims 1 to 22, wherein the charging station is provided with a charging lane for an electric vehicle to move, one side or two sides of the charging lane are provided with charging devices, and the charging devices reciprocate between the charging devices and the electric vehicle.
CN202120688680.6U 2020-04-03 2021-04-02 Battery changing station Active CN215284467U (en)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
CN2020204851615 2020-04-03
CN202020485161 2020-04-03

Publications (1)

Publication Number Publication Date
CN215284467U true CN215284467U (en) 2021-12-24

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Family Applications (1)

Application Number Title Priority Date Filing Date
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Country Status (1)

Country Link
CN (1) CN215284467U (en)

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