CN215278481U - Betel nut flower base screening device - Google Patents
Betel nut flower base screening device Download PDFInfo
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- CN215278481U CN215278481U CN202121507102.4U CN202121507102U CN215278481U CN 215278481 U CN215278481 U CN 215278481U CN 202121507102 U CN202121507102 U CN 202121507102U CN 215278481 U CN215278481 U CN 215278481U
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Abstract
The utility model relates to a food processing equipment, especially a sesame oil flower base sieving mechanism. The device comprises collecting hopper, sieving mechanism, flower base conveyer etc. and this equipment has advantages such as alleviate intensity of labour, promote work efficiency, stable performance, safe and reliable, maintenance, cleanness, maintenance convenience.
Description
Technical Field
The utility model relates to a food processing equipment, especially a sesame oil flower base sieving mechanism.
Background
At present, a process is adopted in betel nut production, flower bases of betel nuts are removed after seeds are pressed, in order to keep the shape of betel nuts attractive, the betel nuts need to be pressed (namely flattened), a large number of flower bases fall after the seeds are pressed, if the fallen flower bases are not removed, other process processing difficulties can be caused in subsequent processes, a large number of tasty additives can be sucked, unnecessary economic losses are caused, in addition, the flower bases are poor in taste during chewing, chewing is not resistant, and the integral taste of the betel nuts is influenced to be removed.
The traditional vibrating screen has the advantages of high screening efficiency, high screening speed and the like, but a large amount of areca nuts exist in the flower bases (waste materials) screened at the same time, and a small amount of flower bases and flower stalks exist in the screened areca nuts. Most of betel nuts and flower bases can be screened after passing through a traditional linear vibrating screen, but because the betel nuts are different in size and shape, a part of the betel nuts and the flower bases always fall off from the flower bases when passing through the screen holes of the vibrating screen, a large amount of subsequent labor is needed to screen the betel nuts from the flower bases manually, and resource waste such as manpower, material resources, financial resources and the like is caused.
Disclosure of Invention
An object of the utility model is to provide a sesame oil flower base sieving mechanism.
The purpose of the utility model is realized through the following ways: a collection hopper is arranged above the screening device, the screening device is obliquely arranged on a rack and is provided with a vibration device, the screening device is provided with at least one group of screening components, each group of screening components comprises a plurality of layers of material plates arranged in a step-shaped fall, the material plates are wavy, a waist-shaped through hole is arranged on each row of V-shaped grooves, an air blowing hole externally connected with compressed air is correspondingly arranged below each waist-shaped through hole, and a flower base collecting device is erected above the waist-shaped through holes; a square through hole for dropping the flower base is further formed in the V-shaped groove, close to the front end discharge port, of the bottommost layer of material plate; a discharge port is arranged below the screening device.
As the further optimization of the scheme, the collecting hopper is characterized in that a transverse flow distribution plate is transversely arranged on the upper layer in the hopper, a longitudinal flow distribution plate is longitudinally arranged at the bottom in the hopper, a vibration motor is arranged on the side wall of the collecting hopper, and a lower-layer blanking port is arranged below one side of the bottom of the collecting hopper.
As a further optimization of the scheme, the screening device comprises two groups of screening components with the same structure, and the two groups of screening components are vertically distributed in the machine shell; each group of screening assemblies comprises a front V-shaped material plate, a middle V-shaped material plate and a rear V-shaped material plate which are arranged from top to bottom in a stepped drop.
As a further optimization of the scheme, the screening assembly is fixedly installed through a guide rail on the inner side wall of the machine shell.
As the further optimization of this scheme, sieving mechanism bottom be equipped with the support spring holder.
As a further optimization of the scheme, the vibrating device is characterized in that a vibrating motor is installed at the bottom of the screening device through a vibrating motor installation plate.
As a further optimization of the scheme, the square through hole is formed in the position, close to the front end discharge port, of the rear V-shaped material plate, and the aperture of the square through hole is between the size of the flower base and the size of the betel nut; a material receiving groove is arranged right below the square through hole and is communicated with the discharge hole through material receiving groove rails at two ends.
As a further optimization of the scheme, the flower base collecting device is characterized in that a conveying groove is arranged on the rack, a conveying belt driven by a speed reduction motor is arranged in the conveying groove, one end of the conveying groove is closed, the other end of the conveying groove is provided with a discharging hopper, and a base blocking plate is arranged on one side of the conveying groove.
As a further optimization of the scheme, the air blowing holes are axially distributed on the pipe wall of the integrated air pipe, and the integrated air pipe is externally connected with an air compressor.
As the further optimization of this scheme, this sieving mechanism is equipped with PLC in addition, connection control vibrating motor, gear motor, air compressor respectively.
The utility model relates to an sesame oil flower base sieving mechanism, this equipment utilize the quality of sesame oil and flower base poor and the length direction's of sesame oil and flower base size poor, adopt the mode of vibration with atmospheric pressure to separate sesame oil and flower base. When the mixture of areca nuts and flower bases is put into a screening device which is arranged at an included angle with the horizontal plane, the material plates adopted by the screening device are wavy, and each row of V-shaped grooves form a plurality of V-shaped material tracks. Through the high-frequency vibration of the vibrating motor, on one hand, materials orderly move forward along the V-shaped track (different from the traditional vibrating screen, the materials of the traditional vibrating screen move forward integrally, but the materials are moved in an unordered state actually in the moving process, and the probability that the areca nuts fall into the screen holes is increased), on the other hand, stacked materials can be evenly spread out on the V-shaped track by the high-frequency vibration (the V-shaped material track can enable the areca nuts and flower bases to walk orderly and linearly along the V-shaped track and can enable the materials to stick to the central line of the bottom part), a waist-shaped long hole is reserved at the bottom of a certain position of the V-shaped track, an air nozzle is distributed below the hole, and as the mass difference between the areca nuts (6-12 g) and the flower bases (0.3-1.0 g) is obtained, when the air pressure is adjusted to a proper size, the areca nuts can smoothly pass through the nozzle, the flower stalk or flower stalk is blown to the stalk conveyor along a certain track and is transported away. The betel nuts which pass smoothly continue to travel along the rail, a square hole is formed in the bottom of the V-shaped rail when the betel nuts travel to the tail end of the rail, the betel nuts can pass smoothly when the betel nuts and the flower bases pass through the square hole by utilizing the size difference of the betel nuts (with the length of 35-65 mm) and the flower bases (with the length of 10-20mm), the flower bases fall into the hole, the hole position sorting at the tail end only aims at that a small amount of flower bases left after the air pressure sorting at the front end are not sorted completely, and then hole position screening is carried out. The flower base is sorted by the device, no betel nut exists in the sorted flower base in the air pressure sorting stage, and a small amount of betel nuts exist in the flower base in the hole site screening stage (the betel nuts can be poured into the screening device again or manually selected, and then can be rapidly processed); no pedicel appears in the screened areca nuts.
Compared with the prior art, the utility model has the advantages of:
1) the labor intensity is reduced; the long-time screening work of standing of artifical seat, cause the health problems such as psoatic strain, cervical vertebra complex easily, had this equipment, personnel only need simple operation equipment, patrol abnormal conditions. Greatly reducing the labor intensity.
2) The work efficiency is improved: the upper layer and the lower layer are arranged, so that the production efficiency is greatly improved, and the screening qualified rate is ensured by adopting three screening processes. This apparatus can now be fully operated by only 2 people (a total of 14 people were previously required for traditional manual white night shift screening).
3) Stable performance, safety and reliability.
4) The maintenance, the cleanness, the maintenance are convenient: simple structure and no complex mechanical motion. The upper and lower material plates adopt independent tracks, can move freely along the track direction, and are convenient to clean, disinfect and the like
5) Compact occupied area and low energy consumption.
Drawings
The present invention will be described in further detail with reference to the accompanying drawings:
FIG. 1 is a schematic view of the overall structure of the present invention;
FIG. 2 is a schematic structural view of the material collecting hopper of the present invention;
fig. 3 is a schematic perspective view of the screening device of the present invention;
FIG. 4 is a schematic view of a part of the structure of the screening device of the present invention;
FIG. 5 is a schematic side view of the screening device of the present invention;
FIG. 6 is a schematic top view of a part of the structure of the screening device of the present invention;
FIG. 7 is a schematic structural view of the flower base collecting device of the present invention;
fig. 8 is a schematic diagram of a block diagram of the electric control part of the present invention.
Detailed Description
The utility model relates to a sesame oil flower base sieving mechanism, its user state is whole as shown in figure 1.
As shown in fig. 2, the utility model relates to a betel nut pedicel sieving mechanism, wherein a collecting hopper 1 is arranged above a sieving mechanism 3, the collecting hopper 1 is provided with a transverse splitter plate 22 transversely on the upper layer inside a hopper 21, when the material falls from the middle position above the hopper, the material can be split to the two sides of the hopper, which is convenient for distributing material evenly; a longitudinal flow distribution plate 25 is longitudinally arranged at the bottom inside the hopper 21, so that the materials in the collecting hopper can be distributed to two different outlets; vibrating motor 311 is installed to the collecting hopper lateral wall, and collecting hopper bottom one side has lower floor's blanking mouth 24, and the mode of lower floor's blanking mouth adoption activity overlap joint to the hopper can be taken off at any time, conveniently leaves the neutral gear and washs choice shale shaker lower floor's material track.
As shown in fig. 4-7, the screening apparatus is mounted on the frame 7 with an inclination and is provided with a vibration device, which is a vibration motor 311 mounted on the bottom of the screening apparatus 3 through a vibration motor mounting plate 310.
The screening device 3 comprises two groups of screening components with the same structure, and the two groups of screening components are vertically distributed in the casing 34; each group of screening assemblies comprises a front V-shaped material plate 31, a middle V-shaped material plate 32 and a rear V-shaped material plate 33 which are arranged from top to bottom in a stepped drop manner. A certain height is reserved between the material plates, and meanwhile, each material plate is of a wavy structure, so that the materials can be automatically centered and can sequentially move along the bottom of the middle shaft of the V-shaped groove, and the advantage of step lapping is that the materials can be effectively dispersed when falling into another material plate from one material plate, and the subsequent material separation is facilitated.
Each row of V-shaped grooves of the material plate is provided with a waist-shaped through hole 61, air blowing holes 317 externally connected with compressed air are correspondingly arranged below the waist-shaped through holes, the air blowing holes are axially distributed on the pipe wall of the integrated air pipe 315, and the integrated air pipe 315 is externally connected with an air compressor 318. When compressed air is introduced into the integrated air pipe, air is blown out from the small holes in the hollow round pipe, and materials are blown out and separated by air pressure when passing through the waist-shaped through holes of the material plate.
A flower base collecting device 4 is erected in the upper direction in front of the waist-shaped through hole; the flower base collecting device is characterized in that a conveying groove 48 is arranged on a rack, a conveying belt 46 driven by a speed reduction motor 41 is arranged in the conveying groove 48, one end of the conveying groove 48 is closed, the other end of the conveying groove 48 is provided with a discharging hopper 45, and a base blocking plate 47 is arranged on one side of the conveying groove 48. The lower pedicel conveyer is arranged above the 7 frames through the 4.8 frames. The speed reduction motor 41 drives the driving wheel 42, the driving wheel drives the driven wheel 43 through the synchronous belt 44, the driven wheel drives the conveying belt 46, and collected materials fall into the flower base converging conveyor 6 through the discharging hopper 45. The pedicels blown off from the V-shaped material plate partially fall onto the conveyer belt, and partially are stopped by the pedicel blocking plate 47 and fall onto the conveyer belt 46.
The square through hole is arranged at the position, close to the front end discharge port, of the rear V-shaped material plate 33, and the aperture of the square through hole is between the sizes of the flower base and the betel nut; a material receiving groove 312 is arranged right below the square through hole and is communicated with a material outlet 316 through material receiving groove rails 313 at two ends; a discharge port is arranged below the screening device. When the materials pass through the square through hole at the bottom of the V-shaped groove, the flower base can freely fall through, and the areca nuts cannot pass through. The fallen flower base enters the receiving groove 312, and the flower base can slide out through the receiving groove rail 313 when the flower base needs to be taken out of the receiving groove 312. The screened material finally falls into the discharge port 316 through the rear V-shaped material plate 33.
The screening assembly is mounted and fixed by a guide rail 39 on the inner side wall of the machine shell. The two sides of each material plate are respectively provided with a guide rail which is independently corresponding to the material plate, fastening screws are loosened, the material plates can freely slide on the guide rails, and a certain distance is reserved between layers of the material plates to ensure that interference is avoided. The cleaning, the disinfection and other work of the lower material plate are facilitated.
And a supporting spring seat 35 is arranged at the bottom of the screening device 3. The self angle can be adjusted at will according to the inclination angle of the fine selection vibrating screen, thereby avoiding the situation that the spring cannot become axial positive pressure due to the influence of the inclination angle of the vibrating screen. A reinforcing bar 37 is fixed to the upper front, middle and rear sides of the left and right support side plates of the casing 34.
As shown in fig. 8, the screening apparatus 3 is further provided with a PLC for controlling the vibration motor 311, the reduction motor 41, and the air compressor 318.
The working process of the utility model is as follows:
the screening of the coarse screening shale shaker is earlier passed through to the misce bene, and the finished product of partly screening flows into next technology through the export, and partly misce bene can fall into the climbing conveyer belt along the waste material mouth of coarse screening shale shaker, and the climbing conveyer belt promotes the misce bene and carries to the collecting hopper.
The welding of horizontal position at hopper center has horizontal flow distribution plate, when the material fell down from hopper top intermediate position, can make the material reposition of redundant personnel to hopper both sides position, the even cloth of being convenient for. A longitudinal flow distribution plate is welded at the longitudinal position of the center of the hopper, so that the materials in the collecting hopper can be distributed to two different outlets; one discharge port corresponds to the V-shaped material plate on the upper layer of the fine selection vibrating screen, and the other discharge port falls into the V-shaped material plate on the lower layer of the fine selection vibrating screen along the blanking port on the lower layer.
The materials of the vibrating screen are screened simultaneously by an upper layer and a lower layer when being selected, and the upper layer and the lower layer have similar structures. Each layer is composed of three material plates, namely a front V-shaped material plate, a middle V-shaped material plate and a rear front V-shaped material plate, the three material plates are respectively in a step lap joint layout in the longitudinal direction, a certain step height is reserved between each material plate and the corresponding material plate, and meanwhile, each material plate is of a V-shaped structure, so that materials can be automatically centered and can move orderly along the bottom of a middle shaft of the V-shaped rail. The bottom of each V-shaped groove close to the front end discharge port of the front V-shaped material plate and the middle V-shaped material plate is provided with a waist-shaped through hole, and an integrated air pipe is arranged at the position right below the through holes. As the quality of the betel nut and the flower base is poor, when the air pressure is adjusted to a proper size, the betel nut can pass through the nozzle position of the waist-shaped through hole smoothly, and the flower base or the flower stalk can be blown to the flower base conveyor along a certain track to be conveyed away. The areca nuts screened twice continuously fall into the rear V-shaped material plate, the bottom of each V-shaped groove at the position, close to the front end discharge port, of the rear V-shaped material plate is provided with a square through hole, and the size of each square through hole is between the flower base and the areca nuts. When the areca and the flower base pass through the square hole, the areca can pass through smoothly, and the flower base falls into the hole, so that the third screening is carried out. The screened areca nuts finally fall into a discharge port and are conveyed to the next working procedure.
The pedicels separated from the upper and lower pedicel conveyors are collected and conveyed to the next process by the pedicel collecting conveyor.
Claims (10)
1. The utility model provides a sesame oil flower base sieving mechanism which characterized in that: a collecting hopper (1) is arranged above the screening device (3), the screening device is obliquely arranged on a rack (7) and is provided with a vibrating device, the screening device is provided with at least one group of screening components, each group of screening components comprises a plurality of layers of material plates arranged in a step-shaped fall, the material plates are wavy, a waist-shaped through hole (61) is arranged on each row of V-shaped grooves, a blowing hole (317) externally connected with compressed air is correspondingly arranged below each waist-shaped through hole, and a flower base collecting device (4) is erected above the front part of each waist-shaped through hole; a square through hole (62) for dropping the flower base is also arranged on the V-shaped groove of the bottommost layer of material plate close to the front end discharge port; a discharge port is arranged below the screening device.
2. The device for screening flower stalks of betel nuts according to claim 1, wherein: collecting hopper (1) transversely be provided with horizontal flow distribution plate (22) on the inside upper strata of hopper (21), vertically be provided with vertical flow distribution plate (25) bottom inside hopper (21), vibrating motor (311) are installed to the collecting hopper lateral wall, collecting hopper bottom one side has lower floor's blanking mouth (24).
3. The device for screening flower stalks of betel nuts according to claim 1, wherein: the screening device (3) comprises two groups of screening components with the same structure, and the two groups of screening components are vertically distributed in the casing (34); each group of screening components comprises a front V-shaped material plate (31), a middle V-shaped material plate (32) and a rear V-shaped material plate (33) which are arranged from top to bottom in a stepped drop.
4. A betel nut pedicel screening apparatus as claimed in claim 1 or 3, wherein: the screening component is fixedly installed through a guide rail (39) on the inner side wall of the machine shell.
5. A betel nut pedicel screening apparatus as claimed in claim 1 or 3, wherein: and a supporting spring seat (35) is arranged at the bottom of the screening device (3).
6. The device for screening flower stalks of betel nuts according to claim 1, wherein: the vibrating device is characterized in that a vibrating motor (311) is arranged at the bottom of the screening device (3) through a vibrating motor mounting plate (310).
7. The device for screening flower stalks of betel nuts according to claim 1, wherein: the square through hole is arranged at the position, close to the front end discharge port, of the rear V-shaped material plate (33), and the aperture of the square through hole is between the size of the flower base and the size of the betel nut; a material receiving groove (312) is arranged right below the square through hole and is communicated with a material outlet (316) through material receiving groove rails (313) at two ends.
8. The device for screening flower stalks of betel nuts according to claim 1, wherein: the flower base collecting device is characterized in that a conveying groove (48) is arranged on a rack, a conveying belt (46) driven by a speed reduction motor (41) is arranged in the conveying groove (48), one end of the conveying groove (48) is closed, the other end of the conveying groove (48) is provided with a discharging hopper (45), and a base blocking plate (47) is arranged on one side of the conveying groove (48).
9. The device for screening flower stalks of betel nuts according to claim 1, wherein: the air blowing holes (317) are axially distributed on the pipe wall of the integrated air pipe (315), and the integrated air pipe (315) is externally connected with an air compressor (318).
10. The device for screening flower stalks of betel nuts according to claim 1, wherein: the screening device (3) is additionally provided with a PLC which is respectively connected with and controls the vibration motor (311), the speed reducing motor (41) and the air compressor (318).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202121507102.4U CN215278481U (en) | 2021-07-05 | 2021-07-05 | Betel nut flower base screening device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202121507102.4U CN215278481U (en) | 2021-07-05 | 2021-07-05 | Betel nut flower base screening device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN215278481U true CN215278481U (en) | 2021-12-24 |
Family
ID=79520694
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202121507102.4U Active CN215278481U (en) | 2021-07-05 | 2021-07-05 | Betel nut flower base screening device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN215278481U (en) |
-
2021
- 2021-07-05 CN CN202121507102.4U patent/CN215278481U/en active Active
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CP01 | Change in the name or title of a patent holder |
Address after: 411100 No.6, Yunlong East Road, Yisuhe Town, Xiangtan County, Xiangtan City, Hunan Province (Tianyi demonstration area) Patentee after: Hunan wuzizui Industrial Group Co.,Ltd. Address before: 411100 No.6, Yunlong East Road, Yisuhe Town, Xiangtan County, Xiangtan City, Hunan Province (Tianyi demonstration area) Patentee before: HUNAN WUZIZUI FOOD Co.,Ltd. |
|
| CP01 | Change in the name or title of a patent holder |