CN215251008U - Full-automatic equipment for high-frequency quenching - Google Patents

Full-automatic equipment for high-frequency quenching Download PDF

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Publication number
CN215251008U
CN215251008U CN202121512420.XU CN202121512420U CN215251008U CN 215251008 U CN215251008 U CN 215251008U CN 202121512420 U CN202121512420 U CN 202121512420U CN 215251008 U CN215251008 U CN 215251008U
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CN
China
Prior art keywords
subassembly
transportation
inductor
shell
exchange
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Expired - Fee Related
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CN202121512420.XU
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Chinese (zh)
Inventor
唐志强
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Hangzhu Chongqing Intelligent Technology Co ltd
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Hangzhu Chongqing Intelligent Technology Co ltd
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P10/00Technologies related to metal processing
    • Y02P10/25Process efficiency

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Abstract

The utility model relates to a high frequency quenching technical field, concretely relates to be used for high frequency quenching full automatization equipment, including shell, transport mechanism, transportation track, inductor, exchange carousel subassembly, elevating system, cooling tank, agitator motor and stirring subassembly, the inside transport mechanism that is equipped with of shell, the transport mechanism upper end is equipped with the transportation track, the last inductor of having put of transport mechanism, the transport mechanism front end is equipped with exchange carousel subassembly, exchange carousel subassembly upper end is equipped with the transportation track, the transportation track is equipped with four, exchange carousel subassembly right-hand member is equipped with elevating system, the elevating system upper end is equipped with the transportation track, the elevating system lower extreme is equipped with the cooling tank, the cooling tank bottom is equipped with the stirring subassembly, stirring subassembly center lower extreme is equipped with agitator motor. The utility model discloses better solved among the prior art device cooling efficiency lower and lead to the extravagant more scheduling problem of coolant liquid through spraying the cooling.

Description

Full-automatic equipment for high-frequency quenching
Technical Field
The utility model relates to a high-frequency quenching technical field, concretely relates to be used for high-frequency quenching full automatization equipment.
Background
The high-frequency quenching is used for surface quenching of metal workpieces, and is a metal heat treatment method which enables the surfaces of the workpieces to generate certain induced current, quickly heats the surfaces of the parts and then quickly quenches the parts. An induction hardening apparatus is an apparatus for induction-heating a workpiece to perform surface hardening.
Chinese patent with application number CN201820753695.4 discloses a high-frequency quenching machine capable of realizing automatic heating and automatic cooling of metal workpieces, the high-frequency quenching machine comprises a quenching device, a workbench, a mobile control mechanism and a rotation control mechanism, the quenching device is provided with a horizontally arranged inductor 4, one end of the inductor 4 is a circular ring part, a cooling spray nozzle is arranged on an axis above the circular ring part, the cooling spray nozzle can spray quenching liquid towards the lower part, a spray nozzle of the cooling spray nozzle is provided with a spray pump, the spray pump is used for controlling the spraying and stopping of the quenching liquid, the workbench is positioned below the circular ring part, a tool clamp is installed on the workbench, the tool clamp is provided with a temperature sensor, the workpieces can be placed on the tool clamp, the mobile control mechanism controls the workbench to vertically move up and down, and the rotation control mechanism controls the horizontal rotation of the tool clamp. The production process from the time when the workpiece enters high-frequency heating to reach the set critical temperature to the time when the workpiece is rapidly cooled is automatically controlled, the production efficiency is high, and the quenching quality of the workpiece is stable.
However, the prior art has lower cooling efficiency and more cooling liquid 19 is wasted by spraying cooling, and the patent better solves the problems by adopting a full-automatic device for high-frequency quenching.
SUMMERY OF THE UTILITY MODEL
To the above-mentioned weak point that exists among the prior art, the utility model provides a be used for high frequency quenching full automatization equipment for solve among the prior art device cooling efficiency lower and lead to the extravagant more scheduling problem of coolant liquid through spraying the cooling:
in order to solve the technical problem, the utility model discloses a following technical scheme:
a full-automatic device for high-frequency quenching comprises a shell, a conveying mechanism, a conveying track, an inductor, an exchange turntable assembly, a lifting mechanism, a cooling tank, a stirring motor and a stirring assembly, the shell is of a rectangular hollow body structure, a conveying mechanism is arranged in the shell, a conveying track is arranged at the upper end of the conveying mechanism, the sensor is arranged on the transportation mechanism, the front end of the transportation mechanism is provided with an exchange turntable assembly, the upper end of the exchange turntable assembly is provided with four conveying rails, the right end of the exchange turntable assembly is provided with a lifting mechanism, the upper end of the lifting mechanism is provided with a transportation track, the lower end of the lifting mechanism is provided with a cooling tank, the bottom of the cooling tank is provided with a stirring component, the stirring assembly is characterized in that a stirring motor is arranged at the lower end of the center of the stirring assembly, and a rotor of the stirring motor is fixedly connected with the center of the lower end of the stirring assembly.
Furthermore, a plurality of workpiece trays are arranged on the conveying tracks, the workpiece trays are connected with the conveying tracks in a sliding mode, the tail ends of the conveying tracks arranged at the upper ends of the exchange turntable assemblies are provided with limiting assemblies, and a rotating shaft is arranged at the center of each exchange turntable assembly.
Further, the inductor presents to be a hollow copper tubular construction, the inductor outer end is equipped with coupling assembling, coupling assembling and inductor fixed connection, the coupling assembling both ends all are equipped with the circular telegram subassembly, circular telegram subassembly inboard all with coupling assembling fixed connection, the circular telegram subassembly outside is equipped with supporting component, supporting component presents to be a rectangle post structure, supporting component is equipped with two, circular telegram subassembly and supporting component sliding connection.
Furthermore, the connection part of the exchange turntable assembly and the lifting mechanism is provided with a heat insulation assembly, the heat insulation assembly is provided with a rectangular through hole, the front side and the rear side of the lifting mechanism are respectively provided with a lifting assembly, and the inner side of the lifting assembly is fixedly connected with the lifting mechanism.
Furthermore, a workpiece lower slideway is arranged at the lower end of the exchange turntable assembly, a collecting box is arranged at the lower end of the workpiece lower slideway, and cooling liquid is filled in the cooling tank.
Furthermore, the shell front end is equipped with the observation window, shell front end downside is equipped with gets the bin gate, the shell side all is equipped with the feed inlet.
Compared with the prior art, the utility model, following beneficial effect has:
the utility model comprises a shell, a transportation mechanism, a transportation track, a sensor, an exchange turntable component, a lifting mechanism, a cooling tank, a stirring motor and a stirring component, wherein the shell provides a support for the whole device and provides a mounting position for other parts of the device, a workpiece tray sends a workpiece to the position under the sensor along the transportation track, the support component descends the sensor to know that the sensor completely covers the workpiece, if high-frequency current flows to a power-on component, the sensor starts to heat the workpiece, the support component ascends the sensor after heating, the workpiece tray sends the workpiece to the exchange turntable component, the exchange turntable component rotates 180 degrees along a rotating shaft, the workpiece tray passes through a heat insulation component and sends the workpiece to the lifting mechanism, the lifting mechanism drives the workpiece to descend under the action of the lifting component, so that the workpiece enters cooling liquid in the cooling tank, simultaneously the stirring subassembly of cooling tank bottom is rotatory under agitator motor's effect, thereby it enters into a mobile state to drive the coolant liquid, the temperature that makes whole coolant liquid keeps unanimous basically, thereby avoided near work piece coolant liquid temperature too high to reduce cooling efficiency scheduling problem, the back lifting unit drives elevating system and rises after the cooling is accomplished, thereby make the work piece get back to before the position, the work piece tray is on the reverse transportation to exchange carousel subassembly with the work piece, exchange carousel subassembly is rotatory 90 to the work piece glide slope, the work piece tray takes the work piece to fall down on the work piece glide slope, finally make the work piece enter into in the collection box.
The utility model discloses solved better among the prior art that device cooling efficiency is lower and lead to the extravagant more scheduling problem of coolant liquid through spraying the cooling, the utility model discloses simple structure, resource utilization is higher, and work efficiency is high, long service life.
Drawings
FIG. 1 is a structural diagram of the internal working principle of the full-automatic high-frequency quenching equipment of the utility model;
FIG. 2 is a top view of an exchange turntable assembly 5 for a full-automatic high-frequency quenching apparatus of the present invention;
FIG. 3 is a schematic view of the external structure of the full-automatic apparatus for high-frequency quenching of the present invention.
Reference numerals referred to in the drawings are:
a housing 1; a transport mechanism 2; a transport track 3; an inductor 4; an exchange turntable assembly 5; a lifting mechanism 6; a cooling tank 7; a stirring motor 8; a stirring assembly 9; a workpiece lower slide 10; a collection box 11; a rotating shaft 12; an insulation assembly 13; a lifting assembly 14; a work pallet 15; a support assembly 16; a connecting assembly 17; a power-on assembly 18; a cooling liquid 19; a spacing assembly 20; an observation window 21; a material taking door 22; and a feed inlet 23.
Detailed Description
In order to make the present invention better understood by those skilled in the art, the technical solution of the present invention is further explained below with reference to the accompanying drawings and embodiments:
the first embodiment is as follows:
as shown in fig. 1-3, a full-automatic apparatus for high-frequency quenching, which comprises a housing 1, a transportation mechanism 2, a transportation rail 3, an inductor 4, an exchange turntable assembly 5, a lifting mechanism 6, a cooling tank 7, a stirring motor 8 and a stirring assembly 9, wherein the housing 1 is a rectangular hollow body structure, the transportation mechanism 2 is arranged in the housing 1, the transportation rail 3 is arranged at the upper end of the transportation mechanism 2, the inductor 4 is arranged on the transportation mechanism 2, the exchange turntable assembly 5 is arranged at the front end of the transportation mechanism 2, the transportation rail 3 is arranged at the upper end of the exchange turntable assembly 5, four transportation rails 3 are arranged at the upper end of the transportation rail 3, the lifting mechanism 6 is arranged at the right end of the exchange turntable assembly 5, the transportation rail 3 is arranged at the upper end of the lifting mechanism 6, the cooling tank 7 is arranged at the lower end of the lifting mechanism 6, and the stirring assembly 9 is arranged at the bottom of the cooling tank 7, the lower end of the center of the stirring component 9 is provided with a stirring motor 8, the rotor of the stirring motor 8 is fixedly connected with the center of the lower end of the stirring component 9, high-frequency quenching is a metal heat treatment method which enables the surface of a workpiece to generate a certain induced current, rapidly heats the surface of a part and then rapidly quenches, induction heating equipment is equipment which is used for carrying out induction heating on the workpiece so as to carry out surface quenching, and the principle of heating by an inductor 4 is as follows: the workpiece is placed in an inductor 4, the inductor 4 is a hollow copper tube which is generally input with medium-frequency or high-frequency alternating current (1000-.
The utility model comprises a shell 1, a transportation mechanism 2, a transportation track 3, an inductor 4, an exchange turntable component 5, a lifting mechanism 6, a cooling tank 7, a stirring motor 8 and a stirring component 9, wherein the shell 1 provides a support for the whole device and provides a mounting position for other parts of the device, the inductor 4 is in a hollow copper pipe structure, the outer end of the inductor 4 is provided with a connecting component 17, the connecting component 17 is fixedly connected with the inductor 4, two ends of the connecting component 17 are respectively provided with a power-on component 18, the inner side of the power-on component 18 is fixedly connected with the connecting component 17, the outer side of the power-on component 18 is provided with a supporting component 16, the supporting component 16 is in a rectangular column structure, the supporting components 16 are provided with two, the power-on component 18 is slidably connected with the supporting component 16, and the supporting component 16 can drive the inductor 4 to perform ascending and descending operations, a plurality of workpiece trays 15 are arranged on the conveying track 3, the workpiece trays 15 are connected with the conveying track 3 in a sliding way, a rotating shaft 12 is arranged at the center of the exchange turntable component 5, the workpiece tray 15 is used as a bearing tool of the workpiece, the rotating shaft 12 provides the rotating power of the exchanging turntable component 5, the front side and the rear side of the lifting mechanism 6 are both provided with a lifting component 14, the inner sides of the lifting components 14 are fixedly connected with a lifting mechanism 6, the lower end of the exchange turntable component 5 is provided with a workpiece lower slideway 10, the lower end of the workpiece lower slideway 10 is provided with a collecting box 11, the cooling tank 7 is filled with cooling liquid 19, a material taking door 22 is arranged at the lower side of the front end of the shell 1, material inlets 23 are arranged at the side ends of the shell 1, the material taking door 22 can take out the collecting box 11, thereby taking out the cooled workpiece, and the feed inlet 23 provides a feed position for the workpiece needing quenching.
Example two:
as shown in fig. 1-3, a full-automatic apparatus for high-frequency quenching, which comprises a housing 1, a transportation mechanism 2, a transportation rail 3, an inductor 4, an exchange turntable assembly 5, a lifting mechanism 6, a cooling tank 7, a stirring motor 8 and a stirring assembly 9, wherein the housing 1 is a rectangular hollow body structure, the transportation mechanism 2 is arranged in the housing 1, the transportation rail 3 is arranged at the upper end of the transportation mechanism 2, the inductor 4 is arranged on the transportation mechanism 2, the exchange turntable assembly 5 is arranged at the front end of the transportation mechanism 2, the transportation rail 3 is arranged at the upper end of the exchange turntable assembly 5, four transportation rails 3 are arranged at the upper end of the transportation rail 3, the lifting mechanism 6 is arranged at the right end of the exchange turntable assembly 5, the transportation rail 3 is arranged at the upper end of the lifting mechanism 6, the cooling tank 7 is arranged at the lower end of the lifting mechanism 6, and the stirring assembly 9 is arranged at the bottom of the cooling tank 7, the lower end of the center of the stirring component 9 is provided with a stirring motor 8, the rotor of the stirring motor 8 is fixedly connected with the center of the lower end of the stirring component 9, high-frequency quenching is a metal heat treatment method which enables the surface of a workpiece to generate a certain induced current, rapidly heats the surface of a part and then rapidly quenches, induction heating equipment is equipment which is used for carrying out induction heating on the workpiece so as to carry out surface quenching, and the principle of heating by an inductor 4 is as follows: the workpiece is placed in an inductor 4, the inductor 4 is a hollow copper tube which is generally input with medium-frequency or high-frequency alternating current (1000-.
The utility model comprises a shell 1, a transportation mechanism 2, a transportation track 3, an inductor 4, an exchange turntable component 5, a lifting mechanism 6, a cooling tank 7, a stirring motor 8 and a stirring component 9, wherein the shell 1 provides a support for the whole device and provides a mounting position for other parts of the device, the inductor 4 is in a hollow copper pipe structure, the outer end of the inductor 4 is provided with a connecting component 17, the connecting component 17 is fixedly connected with the inductor 4, two ends of the connecting component 17 are respectively provided with a power-on component 18, the inner side of the power-on component 18 is fixedly connected with the connecting component 17, the outer side of the power-on component 18 is provided with a supporting component 16, the supporting component 16 is in a rectangular column structure, the supporting components 16 are provided with two, the power-on component 18 is slidably connected with the supporting component 16, and the supporting component 16 can drive the inductor 4 to perform ascending and descending operations, the conveying track 3 is provided with a plurality of workpiece trays 15, the workpiece trays 15 are connected with the conveying track 3 in a sliding manner, the tail end of the conveying track 3 arranged at the upper end of the exchange turntable assembly 5 is provided with a limiting assembly 20, the central position of the exchange turntable assembly 5 is provided with a rotating shaft 12, the workpiece trays 15 serve as a bearing tool of a workpiece, the rotating shaft 12 provides rotating power for the exchange turntable assembly 5, the joint of the exchange turntable assembly 5 and the lifting mechanism 6 is provided with a heat insulation assembly 13, the heat insulation assembly 13 is provided with a rectangular perforation, the front side and the rear side of the lifting mechanism 6 are provided with lifting assemblies 14, the inner sides of the lifting assemblies 14 are fixedly connected with the lifting mechanism 6, the heat insulation assembly 13 can isolate heat transfer generated by heating the workpiece by the inductor 4, so that the cooling efficiency of the workpiece on the right side is improved to a certain degree, the lower end of the exchange turntable assembly 5 is provided with a workpiece lower slideway 10, the work piece glide slope 10 lower extreme is equipped with collects box 11, coolant liquid 19 is equipped with in the cooling bath 7, 1 front end of shell is equipped with observation window 21, 1 front end downside of shell is equipped with gets bin gate 22, 1 side of shell all is equipped with feed inlet 23, observation window 21 adopts thermal-insulated glass to make, observation window 21 can carry out real-time supervision to the quenching cooling process, it can take out collection box 11 to get bin gate 22 to the work piece that will cool off the completion is taken out, feed inlet 23 provides the feed position for needing the quenching work piece.
The workpiece tray 15 sends the workpiece to the position right below the inductor 4 along the conveying track 3, the supporting component 16 lowers the inductor 4 until the inductor 4 completely covers the workpiece, if high-frequency current flows to the electrifying component 18, the inductor 4 starts to heat the workpiece, after heating, the supporting component 16 raises the inductor 4, the workpiece tray 15 sends the workpiece to the exchange turntable component 5, the exchange turntable component 5 rotates 180 degrees along the rotating shaft 12, the workpiece tray 15 sends the workpiece to the lifting mechanism 6 through the heat insulation component 13, the lifting mechanism 6 drives the workpiece to descend under the action of the lifting component 14, so that the workpiece enters the cooling liquid 19 in the cooling tank 7, meanwhile, the stirring component 9 at the bottom of the cooling tank 7 rotates under the action of the stirring motor 8, so that the cooling liquid 19 is driven to enter a flowing state, and the temperature of the whole cooling liquid 19 is basically kept consistent, therefore, the problem that the cooling efficiency is reduced due to the fact that the temperature of cooling liquid 19 near the workpiece is too high is solved, after cooling is completed, the lifting assembly 14 drives the lifting mechanism 6 to ascend, the workpiece returns to the previous position, the workpiece tray 15 reversely transports the workpiece to the exchange turntable assembly 5, the exchange turntable assembly 5 rotates for 90 degrees to the workpiece lower slideway 10, the workpiece tray 15 with the workpiece falls onto the workpiece lower slideway 10, and finally the workpiece enters the collecting box 11.
The advantages of the second embodiment over the first embodiment are:
the cooling efficiency of the device is improved, the operation intuition of the device is improved, the failure rate of the device is reduced, and the service life of the device is prolonged.
The above description is only for the embodiments of the present invention, and the common general knowledge of the known specific structures and characteristics in the schemes is not described herein too much, and those skilled in the art will know all the common technical knowledge in the technical field of the present invention before the application date or the priority date, can know all the prior art in this field, and have the ability to apply the conventional experimental means before this date, and those skilled in the art can combine their own ability to perfect and implement the schemes, and some typical known structures or known methods should not become obstacles for those skilled in the art to implement the present application. It should be noted that, for those skilled in the art, without departing from the structure of the present invention, several modifications and improvements can be made, which should also be regarded as the protection scope of the present invention, and these will not affect the effect of the implementation of the present invention and the practicability of the patent.

Claims (6)

1. A full-automatic equipment for high-frequency quenching is characterized in that: comprises a shell (1), a transportation mechanism (2), a transportation rail (3), an inductor (4), an exchange turntable assembly (5), a lifting mechanism (6), a cooling tank (7), a stirring motor (8) and a stirring assembly (9), wherein the shell (1) is of a rectangular hollow body structure, the transportation mechanism (2) is arranged in the shell (1), the transportation rail (3) is arranged at the upper end of the transportation mechanism (2), the inductor (4) is placed on the transportation mechanism (2), the exchange turntable assembly (5) is arranged at the front end of the transportation mechanism (2), the transportation rail (3) is arranged at the upper end of the exchange turntable assembly (5), four transportation rails (3) are arranged, the lifting mechanism (6) is arranged at the right end of the exchange turntable assembly (5), the transportation rail (3) is arranged at the upper end of the lifting mechanism (6), elevating system (6) lower extreme is equipped with cooling bath (7), cooling bath (7) bottom is equipped with stirring subassembly (9), stirring subassembly (9) center lower extreme is equipped with agitator motor (8), agitator motor (8) rotor and stirring subassembly (9) lower extreme central point put fixed connection.
2. The full-automatic equipment for high-frequency quenching according to claim 1, characterized in that: be equipped with a plurality of work piece tray (15) on transportation track (3), work piece tray (15) and transportation track (3) sliding connection, transportation track (3) that exchange carousel subassembly (5) upper end was equipped with end all is equipped with spacing subassembly (20), exchange carousel subassembly (5) central point puts and is equipped with pivot (12).
3. The full-automatic equipment for high-frequency quenching according to claim 2, characterized in that: inductor (4) present to be a hollow copper tubular construction, inductor (4) outer end is equipped with coupling assembling (17), coupling assembling (17) and inductor (4) fixed connection, coupling assembling (17) both ends all are equipped with circular telegram subassembly (18), circular telegram subassembly (18) inboard all with coupling assembling (17) fixed connection, circular telegram subassembly (18) outside is equipped with supporting component (16), supporting component (16) present to be a rectangle post structure, supporting component (16) are equipped with two, circular telegram subassembly (18) and supporting component (16) sliding connection.
4. The full-automatic equipment for high-frequency quenching according to claim 3, characterized in that: exchange carousel subassembly (5) and elevating system (6) junction is equipped with thermal-insulated subassembly (13), thermal-insulated subassembly (13) are equipped with a rectangle perforation, both sides all are equipped with elevating system (14) around elevating system (6), elevating system (14) inboard all with elevating system (6) fixed connection.
5. The full-automatic equipment for high-frequency quenching according to claim 4, characterized in that: the lower end of the exchange turntable assembly (5) is provided with a workpiece downslide (10), the lower end of the workpiece downslide (10) is provided with a collecting box (11), and cooling liquid (19) is filled in the cooling tank (7).
6. The full-automatic equipment for high-frequency quenching according to claim 5, characterized in that: the utility model discloses a material taking device, including shell (1), front end, material taking door (22), shell (1) side all is equipped with feed inlet (23), shell (1) front end is equipped with observation window (21), shell (1) front end downside is equipped with gets bin gate (22).
CN202121512420.XU 2021-07-05 2021-07-05 Full-automatic equipment for high-frequency quenching Expired - Fee Related CN215251008U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202121512420.XU CN215251008U (en) 2021-07-05 2021-07-05 Full-automatic equipment for high-frequency quenching

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202121512420.XU CN215251008U (en) 2021-07-05 2021-07-05 Full-automatic equipment for high-frequency quenching

Publications (1)

Publication Number Publication Date
CN215251008U true CN215251008U (en) 2021-12-21

Family

ID=79486878

Family Applications (1)

Application Number Title Priority Date Filing Date
CN202121512420.XU Expired - Fee Related CN215251008U (en) 2021-07-05 2021-07-05 Full-automatic equipment for high-frequency quenching

Country Status (1)

Country Link
CN (1) CN215251008U (en)

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Granted publication date: 20211221