CN114799069A

CN114799069A - Environment-friendly sand-lined metal mold casting method

Info

Publication number: CN114799069A
Application number: CN202210544656.4A
Authority: CN
Inventors: 邱金水; 徐艺红
Original assignee: Individual
Current assignee: Individual
Priority date: 2022-05-19
Filing date: 2022-05-19
Publication date: 2022-07-29

Abstract

The invention discloses an environment-friendly sand-lined iron mold casting method, S1, when casting is needed, a servo motor drives a cross clamping plate to rotate, so as to drive a blanking clamping hopper and a fixed inserting block which are inserted into a bearing plate and are adsorbed and fixed by a strong electromagnet, and after the cross clamping plate rotates to the top of a top mold, a lower piezoelectric push rod drives the inserted bearing plate to press downwards; s2, embedding the fixed insert block into the top end of the top die, driving the fixed electromagnet to adsorb along the sliding inlet and outlet by the discharging electric push rod and pushing the fixed insert frame placed in the sliding movable box, and embedding the fixed insert frame into the inner side of the fixed insert hole; the operation that carries on that makes can be quick when needs installation pouring feed arrangement to can last operate, can carry out effectual location joint to it simultaneously, avoid appearing the not hard up condition of joint skew, thereby the effectual condition of avoiding the pouring liquid spill, guaranteed production environment's security.

Description

Environment-friendly sand-lined metal mold casting method

Technical Field

The invention relates to the technical field of sand lined metal mold casting, in particular to an environment-friendly sand lined metal mold casting method.

Background

The sand-lined metal mold producing technology is one special casting technology developed by the casting workers in China in the seventies of the last century based on the research of the same casting works at home and abroad in combination with the national conditions of China.

But at present when pouring feed arrangement to the mould installation, the condition that the pouring spills appears because of butt joint position skew or butt joint are not hard up to lead to appearing when the pouring to the speed of very big influence pouring endangers staff's in the operational environment personal safety simultaneously.

Disclosure of Invention

The invention provides an environment-friendly sand-lined iron mold casting method, which can effectively solve the problems that when a pouring feeding device is installed on a mold at present, pouring splashing occurs during pouring due to butt joint position deviation or butt joint looseness, so that the pouring speed is greatly influenced, and the personal safety of workers in a working environment is damaged.

In order to achieve the purpose, the invention provides the following technical scheme: an environment-friendly sand-lined metal mold casting method comprises the following steps:

s1, when casting is needed, the cross clamping plate is driven to rotate by the servo motor, so that the blanking clamping hopper and the fixed inserting block which are inserted into the bearing plate and adsorbed and fixed by the strong electromagnet are driven to rotate to the top end of the top die, and the lower piezoelectric push rod drives the inserted bearing plate to press downwards;

s2, embedding the fixed insert block into the top end of the top die, driving the fixed electromagnet to adsorb along the sliding inlet and outlet by the discharging electric push rod and pushing the fixed insert frame placed in the sliding movable box, and embedding the fixed insert frame into the inner side of the fixed insert hole;

s3, placing the crystallization furnace on the top end of the porous clamping plate by a worker, embedding the insertion fixing column into the top end of the porous clamping plate, driving the crystallization furnace to ascend to a mounting position by the lifting electric slide rail, taking out the insertion pin from the inner hole limiting plate and the inner hole rotating plate, rotating the inner hole rotating plate, and driving the bearing lifting plate to descend by the lifting electric slide rail;

s4, continuously providing cooling liquid into the adsorption cooling box through a drain pipe and a water inlet pipe by a circulating pump while or after pouring, filling the cooling liquid into the adsorption cooling box, circulating through a circulating pipe, and continuously contacting the bottom end of the mold in the moving process of the mold, thereby realizing heat exchange;

s5, after pouring, the die is driven to the position of the material taking electric push rod by the conveying bearing frame, the material taking electric push rod drives the connecting electromagnet to move, so that the connecting electromagnet is attached to the fixed inserting frame, the fixed inserting frame is taken out from the inner side of the fixed inserting hole and is placed to the inner side of the centralized storage box, the cross clamping plate drives the inserting bearing plate through the lower pressing electric push rod and the powerful electromagnet adsorbs the fixed inserting block, and the material taking clamping hopper is rapidly taken down from the top of the top die.

According to the technical scheme, one side of the integral supporting frame is provided with a fixed disassembling component, and the fixed disassembling component comprises a conveying bearing frame;

the feeding device comprises a conveying bearing frame, a bottom die, a top die, a servo motor, a lower piezoelectric push rod, a fixed insert block, a fixed electromagnet, a sliding inlet and outlet, a fixed insert frame, a sliding moving box and a fixed insert hole, wherein the conveying bearing frame drives the bottom die and the top die to move to the position of a cross-shaped clamp plate, the servo motor drives the cross-shaped clamp plate to rotate, the lower piezoelectric push rod drives the lower piezoelectric push rod to insert into a bearing plate to press downwards, so that a feeding clamp hopper is embedded into the feeding position of the top die, the fixed insert block is embedded into the top end position of the top die, the fixed electromagnet is driven by a discharging electric push rod to adsorb along the sliding inlet and outlet and push the fixed insert frame placed in the sliding moving box, and the fixed insert frame is embedded into the inner side of the fixed insert hole;

the material taking electric push rod drives the connecting electromagnet to move, so that the connecting electromagnet is attached to the fixed insertion frame in an adsorption mode, the fixed insertion frame is taken out from the inner side of the fixed insertion hole and placed on the inner side of the centralized storage box;

the device comprises an integral support frame, a plurality of cross clamping plates, a plurality of lower piezoelectric push rods, an inserting bearing plate, a blanking clamping hopper, a motor seat, a motor base, a motor shaft, a motor seat, a plurality of cross clamping plates, a plurality of lower piezoelectric push rods, a plurality of lower piezoelectric push rod output shafts, a plurality of lower piezoelectric push rods, a plurality of upper piezoelectric push rod output shafts, a plurality of lower piezoelectric push rod output shaft, a plurality of lower piezoelectric push rods, a plurality of lower piezoelectric push rod output shaft output, a fixed inserting block is welded at the side end of the blanking clamping hopper, and fixed inserting holes are formed in the fixed inserting block and one end of the limiting support plate;

the welding of cross joint board position department is kept away from on whole support frame top has the slip removal box, the inboard and the inboard equal embedding of fixed inserting hole of slip removal box installs fixed insertion frame, the slip removal box has ejection of compact electric push rod through the fixing base joint, ejection of compact electric push rod output shaft corresponds fixed insertion frame position department joint and has fixed electro-magnet, the slip removal box corresponds fixed electro-magnet position department and has seted up the slip and imported and exported, whole support frame one end is kept away from ten blocks of fishplate bars and slip removal box position department joint and is got material electric push rod, it has connecting electromagnet to get material electric push rod output shaft one end joint, the slip embedded groove has been seted up to the inboard one end symmetry of whole support frame, slip embedded groove inboard is connected with concentrated storage box through whole guide bar.

According to the technical scheme, top mould bottom and die block top laminating, the powerful electro-magnet bottom adsorbs the joint with fixed inserting piece top, the longitudinal section that inserts the bearing plate is the Contraband type, servo motor, lower piezoelectricity push rod, powerful electro-magnet, ejection of compact electric push rod, fixed electro-magnet, get material electric push rod and connect the electro-magnet input all with external control ware output electric connection, external control ware input and external power source output electric connection.

According to the technical scheme, the longitudinal section of the fixed insertion frame is Contraband type, the fixed insertion frame is installed on the inner side of the sliding moving box in a sliding mode, and the fixed electromagnet is installed on the inner side of the sliding inlet and outlet in a sliding mode.

Compared with the prior art, the invention has the beneficial effects that: the invention has scientific and reasonable structure and safe and convenient use:

1. the device is provided with a fixed disassembling component, a cross clamping plate, a lower piezoelectric push rod, an inserted bearing plate and a powerful electromagnet are driven by a servo motor to adsorb and fix a blanking clamping hopper and a fixed inserting block, the material is embedded into the position of the mould, and then the fixed electromagnet is driven by the discharging electric push rod to adsorb and embed the fixed inserting frame, so that the pouring and feeding device can be quickly operated when being installed, and can be operated continuously, the installation speed is accelerated, meanwhile, the clamping can be positioned and clamped effectively, the condition of clamping deviation and looseness is avoided, thereby effectively avoiding the situation of pouring liquid splashing and ensuring the safety of production environment, the electromagnet is driven and connected by the material taking electric push rod, and the bearing plate and the powerful electromagnet are inserted in a matched mode, so that the bearing plate and the powerful electromagnet can be quickly taken and separated after pouring is finished, and the situation that the pouring feeding device influences follow-up demoulding is effectively avoided.

2. Be provided with the pouring and change the subassembly, it goes up and down to pass through bearing lifter plate and porous joint board drive crystallization furnace by lift electric slide rail, it drives bearing transfer line and removes the lead screw rotation to pass through chain transmission case by the linkage motor, make it need not too much personnel's operation to carry in needs, thereby directly avoided the condition that the staff was burnt by high temperature to produce, and can accelerate the speed of changing, block the piece spacing the blockking of crystallization furnace through the disc, avoid it to appear the skew condition that leads to the pouring to spill over at the pouring in-process, drive the sleeve by elevator motor and lifting screw and go out the flitch and remove, make discharge pouring liquid that can be quick when the pouring, simultaneously can control the speed of pouring as required, avoid the too fast pouring speed to lead to appearing the condition that the pouring liquid spilled over.

3. Be provided with the clean subassembly of cooling, pass through the drain pipe by the circulating pump, inlet tube and circulating pipe are to adsorbing the cooling tank in last circulation provide the coolant liquid, and through lasting and the contact of mould bottom, drive air and the contact of mould bottom simultaneously by exhaust fan, through the economic benefits and social benefits cooling, make can be through the external cooling heat transfer in mould handling, accelerate the fashioned speed of product, drive clean scraper blade by clean electric slide rail and continuously clean inside, and collect impurity by the fixed section of thick bamboo of storage, it piles up the speed that influences the heat transfer at the inner wall that adsorbs the cooling tank to avoid containing miscellaneous impurity in the coolant liquid, thereby the preliminary fashioned speed of product has been guaranteed.

In comprehensive use, the operation is more convenient and convenient, the use safety is improved, the operation is more automatic and mechanized, the error rate is reduced, the fault tolerance rate among all components is improved, and the production of the heavy industry is more excellent.

Drawings

The accompanying drawings, which are included to provide a further understanding of the invention and are incorporated in and constitute a part of this specification, illustrate embodiments of the invention and together with the description serve to explain the principles of the invention and not to limit the invention.

In the drawings:

FIG. 1 is a diagram of the method steps of the present invention;

FIG. 2 is a schematic perspective view of the present invention;

FIG. 3 is a schematic view of the fixed detachment assembly of the present invention;

FIG. 4 is a schematic view of the mounting structure of the cross-shaped clamping plate of the present invention;

FIG. 5 is a schematic view of the installation structure of the slide moving box of the present invention;

FIG. 6 is a schematic view of the pouring replacement assembly of the present invention;

FIG. 7 is a schematic view showing the installation structure of the crystallizing furnace of the present invention;

FIG. 8 is a schematic structural view of the cooling cleaning assembly of the present invention;

FIG. 9 is a schematic view of the mounting structure of the cleaning blade of the present invention;

reference numbers in the figures: 1. an integral support frame;

2. fixing the disassembling component; 201. conveying a bearing frame; 202. bottom die; 203. a limiting rod is sleeved; 204. carrying out top die; 205. a servo motor; 206. a cross-shaped clamping and connecting plate; 207. a lower piezoelectric push rod; 208. inserting a bearing plate; 209. a powerful electromagnet; 210. a limiting support plate; 211. a blanking clamping hopper; 212. fixing the insertion block; 213. a fixing insertion hole; 214. a slide moving box; 215. fixing the insertion frame; 216. discharging an electric push rod; 217. fixing the electromagnet; 218. a slide inlet and outlet; 219. taking the material electric push rod; 220. connecting an electromagnet; 221. a slide embedded groove; 222. a centralized storage box;

3. pouring and replacing the assembly; 301. a chain transmission case; 302. a linkage motor; 303. a load-bearing transmission rod; 304. moving the screw rod; 305. a disc stop; 306. a cylindrical bearing block; 307. a load bearing snap ring; 308. a crystallization furnace; 309. lifting the electric slide rail; 310. a load bearing lifter plate; 311. a multi-hole clamping plate; 312. an inner bore limiting plate; 313. an inner hole rotating plate; 314. inserting a pin; 315. inserting a fixing column; 316. a discharge box; 317. a sleeve discharge plate; 318. a lifting motor; 319. a lifting screw;

4. cooling the cleaning assembly; 401. an adsorption cooling box; 402. a storage circulation box; 403. a drain pipe; 404. a circulation pump; 405. a water inlet pipe; 406. a circulation pipe; 407. a fixing box; 408. an exhaust fan; 409. a threaded pipe; 410. storing the fixed cylinder; 411. cleaning the electric sliding rail; 412. a cleaning blade.

Detailed Description

The preferred embodiments of the present invention will be described in conjunction with the accompanying drawings, and it will be understood that they are described herein for the purpose of illustration and explanation and not limitation.

Example (b): as shown in FIG. 1, the present invention provides a technical solution, an environment-friendly sand-lined metal mold casting method,

s1, when casting is needed, the servo motor 205 drives the cross clamping plate 206 to rotate, so that the insertion bearing plate 208, the blanking clamping hopper 211 and the fixed insertion block 212 which are fixedly adsorbed by the powerful electromagnet 209 are driven, and after the feeding clamping hopper rotates to the top end of the top die 204, the insertion bearing plate 208 is driven to press downwards by the lower piezoelectric push rod 207;

s2, embedding the fixed insertion block 212 into the top end position of the top die 204, driving the fixed electromagnet 217 to adsorb along the sliding inlet/outlet 218 by the discharging electric push rod 216, pushing the fixed insertion frame 215 placed in the sliding movable box 214, and embedding the fixed insertion frame 215 into the inner side of the fixed insertion hole 213;

s3, placing the crystallization furnace 308 on the top end of the porous clamping plate 311 by a worker, embedding the insertion fixing column 315 into the top end of the porous clamping plate 311, driving the crystallization furnace 308 to ascend to the installation position by the lifting electric slide rail 309, taking the insertion pin 314 out of the inner hole limiting plate 312 and the inner hole rotating plate 313, rotating the inner hole rotating plate 313, and driving the bearing lifting plate 310 to descend by the lifting electric slide rail 309;

s4, continuously providing cooling liquid into the adsorption cooling box 401 through a drain pipe 403 and a water inlet pipe 405 by a circulating pump 404 at the same time of or after pouring, filling the cooling liquid into the adsorption cooling box 401, circulating through a circulating pipe 406, and continuously contacting with the bottom end of the mold in the moving process of the mold, thereby realizing heat exchange;

s5, after pouring, the die is driven to the position of a material taking electric push rod 219 by the conveying bearing frame 201, the material taking electric push rod 219 drives the connecting electromagnet 220 to move, so that the connecting electromagnet 220 is attached to the fixed insertion frame 215, the fixed insertion frame 215 is taken out from the inner side of the fixed insertion hole 213 and placed in the concentrated storage box 222, the cross clamping plate 206 drives the insertion bearing plate 208 and the powerful electromagnet 209 to adsorb the fixed insertion block 212 through the lower piezoelectric push rod 207, and the blanking clamping bucket 211 is rapidly taken down from the top of the top die 204.

As shown in fig. 2-9, a fixed disassembling component 2 is installed on one side of the integral supporting frame 1, and the fixed disassembling component 2 includes a conveying bearing frame 201, a bottom die 202, a sleeved limiting rod 203, a top die 204, a servo motor 205, a cross clamping plate 206, a lower piezoelectric push rod 207, an insertion bearing plate 208, a powerful electromagnet 209, a limiting supporting plate 210, a blanking clamping hopper 211, a fixed insertion block 212, a fixed insertion hole 213, a sliding moving box 214, a fixed insertion frame 215, a discharging electric push rod 216, a fixed electromagnet 217, a sliding inlet/outlet 218, a discharging electric push rod 219, a connecting electromagnet 220, a sliding insertion groove 221 and a centralized storage box 222;

the conveying bearing frame 201 drives the bottom die 202 and the top die 204 to move to the position of the cross clamping plate 206, the servo motor 205 drives the cross clamping plate 206 to rotate, the lower piezoelectric push rod 207 drives the insertion bearing plate 208 to press downwards, so that the blanking clamping hopper 211 is embedded into the feeding position of the top die 204, the fixed insertion block 212 is embedded into the top end position of the top die 204, the discharging electric push rod 216 drives the fixed electromagnet 217 to adsorb along the sliding inlet and outlet 218 and push the fixed insertion frame 215 arranged in the sliding movable box 214, and the fixed insertion frame 215 is embedded into the inner side of the fixed insertion hole 213;

the material taking electric push rod 219 drives the connecting electromagnet 220 to move, so that the connecting electromagnet 220 is attracted and attached to the fixed insertion frame 215, and the fixed insertion frame 215 is taken out from the inside of the fixed insertion hole 213 and placed in the centralized storage box 222.

The two ends of the inner side of the integral support frame 1 are symmetrically provided with a conveying bearing frame 201, the top end of the conveying bearing frame 201 is movably provided with a bottom die 202, the two ends of the bottom die 202 are symmetrically welded with socket limiting rods 203, the side ends of a plurality of socket limiting rods 203 are in socket joint with the positions of the bottom die 202, the bottom ends of the top dies 204 are in joint with the top end of the bottom die 202, so that the integral support frame can be effectively and tightly jointed during casting, the casting deformation is avoided, the two sides of one end of the integral support frame 1 are provided with servo motors 205 through motor seats, the top ends of output shafts of the servo motors 205 are in joint connection with cross clamping plates 206 corresponding to the positions of the integral support frame 1, the top ends of the cross clamping plates 206 are equidistantly provided with a plurality of lower piezoelectric push rods 207, the bottom ends of the output shafts of the lower piezoelectric push rods 207 are in joint with an inserted bearing plate 208, the longitudinal section of the inserted bearing plate 208 is Contraband type, so that the lower pressing and fixing can be effectively during the joint limiting, powerful electromagnets 209 are symmetrically installed at the positions, corresponding to the top die 204, of the bottom end of the insertion bearing plate 208, limiting support plates 210 are symmetrically welded at the positions, corresponding to the feeding positions, of the middle of the top end of the top die 204, blanking clamping buckets 211 are installed at the positions, corresponding to the limiting support plates 210, of the top end of the top die 204 in an embedded mode, fixed insertion blocks 212 are welded at the side ends of the blanking clamping buckets 211, the bottom ends of the powerful electromagnets 209 are in adsorption clamping connection with the top ends of the fixed insertion blocks 212, so that rapid operation can be achieved when the fixed insertion blocks 212 need to be taken, and fixed insertion holes 213 are formed in one ends of the fixed insertion blocks 212 and the limiting support plates 210;

the sliding moving box 214 is welded at the position, far away from the cross-shaped clamping plate 206, of the top end of the integral supporting frame 1, the fixed inserting frame 215 is embedded and installed at the inner side of the sliding moving box 214 and the inner side of the fixed inserting hole 213, the longitudinal section of the fixed inserting frame 215 is Contraband type, so that linkage support can be stably and effectively carried out in the installation process, the fixed inserting frame 215 is slidably installed at the inner side of the sliding moving box 214, so that effective operation can be carried out when linkage limiting is needed, the discharging electric push rod 216 is clamped and connected to the sliding moving box 214 through a fixed seat, a fixed electromagnet 217 is clamped and connected to the position, corresponding to the fixed inserting frame 215, of an output shaft of the discharging electric push rod 216, a sliding inlet and outlet 218 is formed in the position, corresponding to the fixed electromagnet 217, the fixed electromagnet 217 is slidably installed at the inner side of the sliding inlet and outlet 218, so that stable orientation can be carried out when the sliding moving is carried out, the whole supporting frame 1 is clamped and connected to the position, far away from the cross-shaped clamping plate 206 and the position of the sliding moving box 214, a material taking electric push rod 219 is arranged, get material electric putter 219 output shaft one end joint and have connected electro-magnet 220, slip embedded groove 221 has been seted up to whole support frame 1 inboard one end symmetry, slip embedded groove 221 inboard is connected with concentrated storage box 222 through whole guide bar, servo motor 205, push rod 207 pushes down, powerful electro-magnet 209, ejection of compact electric putter 216, fixed electro-magnet 217, get material electric putter 219 and connect the electro-magnet 220 input and all with external control ware output electric connection, external control ware input and external power supply output electric connection.

A pouring replacing component 3 is installed on one side of the integral supporting frame 1, and the pouring replacing component 3 comprises a chain type transmission box 301, a linkage motor 302, a bearing transmission rod 303, a movable screw rod 304, a disc blocking block 305, a cylindrical bearing block 306, a bearing clamping ring 307, a crystallization furnace 308, a lifting electric slide rail 309, a bearing lifting plate 310, a porous clamping plate 311, an inner hole limiting plate 312, an inner hole rotating plate 313, an inserting pin 314, an inserting fixing column 315, a discharging box 316, a sleeve discharging plate 317, a lifting motor 318 and a lifting screw 319;

one end of the integral support frame 1 is connected with a chain type transmission case 301 in a clamping way, one end of the chain type transmission case 301 is provided with a linkage motor 302 through a motor base, an output shaft of the linkage motor 302 is connected with an input shaft of the chain type transmission case 301 in a clamping way, the side end of the output shaft of the chain type transmission case 301 is connected with a bearing transmission rod 303 in a clamping way, the bearing transmission rod 303 is rotatably arranged at one end of the integral support frame 1 in a penetrating way, so that the bearing support can be effectively limited and connected during bearing support, the position deviation can be avoided, one end of the bearing transmission rod 303 is welded with a movable screw rod 304, one end of the movable screw rod 304 is rotatably connected with one end of the integral support frame 1, the stability during support is ensured, the side end of the bearing transmission rod 303 is welded with a disc stop block 305 close to the position of the movable screw rod 304, the side ends of the two movable screw rods 304 are connected with cylindrical bearing blocks 306 through screw rod bases, and the top ends of the two cylindrical bearing blocks 306 are inserted and connected with a bearing clamping ring 307, a crystallization furnace 308 is embedded and sleeved in the middle of the inner side of the bearing clamping ring 307, lifting electric slide rails 309 are symmetrically embedded and installed at one end of the integral support frame 1 far away from the chain type transmission case 301, a bearing lifting plate 310 is connected between the two lifting electric slide rails 309 through a slide rail seat, a porous clamping plate 311 is rotatably connected at the top end of the bearing lifting plate 310 corresponding to the position of the integral support frame 1, inner hole limiting plates 312 are symmetrically welded at the side ends of the bearing lifting plate 310, inner hole rotating plates 313 are welded at the side ends of the porous clamping plate 311 corresponding to the positions of the inner hole limiting plates 312, the bottom ends of the inner hole rotating plates 313 are attached to the top ends of the inner hole limiting plates 312, the inner hole limiting plate 312 and the inner hole rotating plate 313 are connected in a clamping mode through the inserting pin 314, and the inserting fixing column 315 is welded at the position, corresponding to the inner hole rotating plate 313, of the bottom end of the crystallizing furnace 308;

crystallization furnace 308 side end bottom through connection has row material box 316, it has sleeve ejection of compact board 317 to arrange the inboard sliding connection of material box 316, elevator motor 318 is installed through the motor cabinet on bearing joint ring 307 top, elevator motor 318 output shaft bottom joint has lifting screw 319, sleeve ejection of compact board 317 one end is passed through the lead screw seat and is connected with lifting screw 319 side rotation, lifting screw 319 one end is rotated and is run through and install in 1 one end of whole support frame, make can be quick when going up and down operate the orientation, linkage motor 302, lift electric slide rail 309 and elevator motor 318 input all with external control ware output electric connection.

A cooling and cleaning component 4 is arranged on one side of the integral support frame 1, and the cooling and cleaning component 4 comprises an adsorption cooling box 401, a storage circulation box 402, a drain pipe 403, a circulation pump 404, a water inlet pipe 405, a circulation pipe 406, a fixing box 407, an exhaust fan 408, a threaded pipe 409, a storage fixing cylinder 410, a cleaning electric slide rail 411 and a cleaning scraper 412;

an adsorption cooling box 401 is clamped at a position close to a bottom die 202 on the inner side of an integral support frame 1, the top end of the adsorption cooling box 401 is attached to the bottom end of the bottom die 202, so that stable and continuous cooling can be realized when cooling is needed, a storage circulation box 402 is arranged at one end of the inner side of the integral support frame 1 corresponding to the position of the adsorption cooling box 401, one end of the storage circulation box 402 is connected with a drain pipe 403 in a penetrating manner, the water outlet end of the drain pipe 403 is connected with the water inlet end of a circulation pump 404 in a clamping manner, the circulation pump 404 is arranged at one end of the storage circulation box 402 through a motor base, so that the installation stability is ensured, the water outlet end of the circulation pump 404 is connected with the water inlet end of a water inlet pipe 405 in a clamping manner, the water inlet pipe 405 is arranged on the inner side of the adsorption cooling box 401 in a penetrating manner, one end of the adsorption cooling box 401 is connected with a plurality of circulation pipes 406 at equal intervals in a penetrating manner, the water outlet end of the circulation pipes 406 is arranged at one end of the storage circulation box 402 in a penetrating manner, so that continuous circulation processing can be realized when cooling, an exhaust fixing box 407 is welded at one end of the adsorption cooling box 401, and a plurality of exhaust fans 408 are equidistantly mounted at one end of the exhaust fixing box 407;

adsorb cooling box 401 bottom one side through connection has screwed pipe 409, screwed pipe 409 side is connected with the fixed section of thick bamboo 410 of storage through the screw rotation, adsorb cooling box 401 inboard symmetry and install clean electric slide rail 411, be connected with clean scraper blade 412 through the slide rail seat between two clean electric slide rails 411, clean scraper blade 412 side and the laminating of absorption cooling box 401 inner wall, make and to last clean inside when the cooling, circulating pump 404, exhaust fan 408 and clean electric slide rail 411 input all with external control ware output electric connection.

The working principle and the using process of the invention are as follows: when casting is needed, a worker places the bottom die 202 on the conveying bearing frame 201, inserts the top die 204 into the fixed connection through the sleeved limiting rod 203, the conveying bearing frame 201 drives the bottom die 202 and the top die 204 to move to the cross clamping plate 206, the servo motor 205 drives the cross clamping plate 206 to rotate, so as to drive the inserting bearing plate 208 and the blanking clamping hopper 211 and the fixed inserting block 212 which are adsorbed and fixed by the strong electromagnet 209, after the top die 204 rotates to the top end, the lower piezoelectric push rod 207 drives the inserting bearing plate 208 to press downwards, so that the blanking clamping hopper 211 is embedded into the feeding position of the top die 204, the fixed inserting block 212 is embedded into the top end position of the top die 204, the fixed electromagnet 217 is driven by the discharging electric push rod 216 to adsorb along the sliding inlet and outlet 218 and push the fixed inserting frame 215 placed in the sliding moving box 214, and the fixed inserting frame 215 is embedded into the fixed inserting hole 213, therefore, connection and fixation are performed quickly, so that the blanking clamping hopper 211 can be operated quickly when needing to be installed, the fixed inserting frame 215 at the bottom end is pushed out, the fixed electromagnet 217 is driven by the discharging electric push rod 216 to reset, the fixed inserting frame 215 at the top end automatically falls to a discharging position, so that installation and fixation are continued, and after the blanking clamping hopper 211 is installed at the top end of the top die 204, assembly and installation are completed quickly, so that a feeding part can be installed and assembled quickly when pouring is needed, the pouring position is prevented from being deviated, and the feeding clamping hopper is conveyed to the pouring position by the conveying bearing frame 201;

a worker places the crystallization furnace 308 on the top end of the porous clamping plate 311, inserts the insertion fixing column 315 into the top end of the porous clamping plate 311, drives the crystallization furnace 308 to rise to an installation position by the lifting electric slide rail 309, takes the insertion pin 314 out of the positions of the inner hole limiting plate 312 and the inner hole rotating plate 313, rotates the inner hole rotating plate 313, enables the porous clamping plate 311 to rotate along the bearing lifting plate 310, enables the side end of the bearing clamping ring 307 to be aligned with the side end of the cylindrical bearing block 306, drives the bearing lifting plate 310 to descend by the lifting electric slide rail 309, enables the bearing clamping ring 307 to be embedded into the inner side of the cylindrical bearing block 306, rapidly limits and fixes the crystallization furnace 308, drives the bearing transmission rod 303 and the movable screw rod 304 to rotate by the linkage motor 302 through the chain type transmission box 301, drives the crystallization furnace 308 to move through the cylindrical bearing block 306 and the bearing clamping ring 307, and limits the cylindrical bearing block 306 through the disc blocking block 305, the operation can be rapidly carried out when the crystallizing furnace 308 is carried, the position of the crystallizing furnace 308 can be limited during pouring, the situation that pouring overflows due to position deviation in the pouring process is avoided, after the fixing is completed, the discharging box 316 is aligned with the discharging card hopper 211, the lifting motor 318 drives the lifting screw 319 to rotate, so that the sleeve discharging plate 317 is driven to ascend along the discharging box 316, pouring liquid can be rapidly discharged during pouring, the pouring speed can be controlled as required, and the situation that the pouring liquid overflows due to the fact that the pouring speed is too high is avoided;

during or after pouring, a circulating pump 404 continuously supplies cooling liquid into the adsorption cooling box 401 through a drain pipe 403 and a water inlet pipe 405, the cooling liquid is filled into the inner side of the adsorption cooling box 401 and circulates through a circulating pipe 406, the cooling liquid is continuously contacted with the bottom end of a mold in the moving process of the mold so as to realize heat exchange, meanwhile, an exhaust fan 408 extracts external air, the external air is contacted with the bottom end of the mold through a groove of the adsorption cooling box 401 and is finally discharged through a fixing box 407, the speed of product forming is increased through external cooling heat exchange in the carrying process of the mold through double-effect cooling, a cleaning scraper 412 is driven to move by a cleaning electric slide rail 411 in the using process of the adsorption cooling box 401 so as to continuously clean the inside, impurity contained in the cooling liquid is prevented from being accumulated on the inner wall of the adsorption cooling box 401, and the heat exchange speed of the adsorption cooling box is prevented from being influenced, meanwhile, the storage fixing cylinder 410 is fixedly installed through the threaded pipe 409, so that the operation can be rapidly carried out when impurities need to be collected, the situation of secondary accumulation is avoided, and the cleaning effect is further ensured;

after the pouring is accomplished, the mould is driven by transport bearing frame 201 and is got material electric putter 219 position department, it removes to be taken material electric putter 219 drive connection electro-magnet 220, make connection electro-magnet 220 and fixed inserting frame 215 laminate, and take out fixed inserting frame 215 from fixed inserting hole 213 inboard, and place it to concentrated storage box 222 inboard, again by cross joint board 206 through lower piezoelectric putter 207 drive insert bearing plate 208 and powerful electro-magnet 209 adsorb to fixed inserting piece 212, thereby the quick unloading joint fill 211 of following is taken off from top mould 204 top, make can quick completion dismantlement after the pouring is accomplished, avoid its subsequent drawing of patterns of influence.

Finally, it should be noted that: although the present invention has been described in detail with reference to the foregoing embodiments, it will be apparent to those skilled in the art that modifications may be made to the embodiments described above, or equivalents may be substituted for elements thereof. Any modification, equivalent replacement, or improvement made within the spirit and principle of the present invention should be included in the protection scope of the present invention.

Claims

1. An environment-friendly sand-lined metal mold casting method is characterized in that: the method comprises the following steps:

s1, when casting is needed, a servo motor (205) drives a cross clamping plate (206) to rotate, so that a blanking clamping hopper (211) and a fixed inserting block (212) which are inserted into a bearing plate (208) and adsorbed and fixed by a strong electromagnet (209) are driven to rotate, and after the servo motor rotates to the top end of a top die (204), a lower piezoelectric push rod (207) drives the inserted bearing plate (208) to press downwards;

s2, embedding the fixed insertion block (212) into the top end position of the top die (204), driving the fixed electromagnet (217) to adsorb along the sliding inlet/outlet (218) and push the fixed insertion frame (215) placed in the sliding moving box (214) by the discharging electric push rod (216), and embedding the fixed insertion frame (215) into the inner side of the fixed insertion hole (213);

s3, placing the crystallization furnace (308) on the top end of the porous clamping plate (311), embedding the insertion fixing column (315) on the top end of the porous clamping plate (311), driving the crystallization furnace (308) to ascend to an installation position by the lifting electric sliding rail (309), taking out the insertion pin (314) from the positions of the inner hole limiting plate (312) and the inner hole rotating plate (313), rotating the inner hole rotating plate (313), and driving the bearing lifting plate (310) to descend by the lifting electric sliding rail (309);

s4, continuously providing cooling liquid in the adsorption cooling tank (401) through a drain pipe (403) and a water inlet pipe (405) by a circulating pump (404) at the same time of or after pouring, filling the cooling liquid into the inner side of the adsorption cooling tank (401), circulating through a circulating pipe (406), and continuously contacting with the bottom end of the mold during the moving process of the mold, thereby realizing heat exchange;

s5, after pouring, the die is driven to the position of a material taking electric push rod (219) by a conveying bearing frame (201), the material taking electric push rod (219) drives a connecting electromagnet (220) to move, so that the connecting electromagnet (220) is attached to a fixed inserting frame (215), the fixed inserting frame (215) is taken out from the inner side of a fixed inserting hole (213) and is placed to the inner side of a concentrated storage box (222), and then a crossed clamping plate (206) drives an inserted bearing plate (208) and a powerful electromagnet (209) to adsorb a fixed inserting block (212) through a lower piezoelectric push rod (207), so that a material discharging clamping bucket (211) is rapidly taken down from the top end of a top die (204).

2. The sand-lined casting method for the environment-friendly iron mold as claimed in claim 1, wherein a fixed disassembling component (2) is arranged on one side of the integral supporting frame (1), and the fixed disassembling component (2) comprises a conveying bearing frame (201);

the conveying bearing frame (201) drives the bottom die (202) and the top die (204) to move to the position of the cross clamping plate (206), the servo motor (205) drives the cross clamping plate (206) to rotate, the lower piezoelectric push rod (207) drives the insertion bearing plate (208) to press downwards, so that the blanking clamping hopper (211) is embedded into the feeding position of the top die (204), the fixed insertion block (212) is embedded into the top end position of the top die (204), the discharging electric push rod (216) drives the fixed electromagnet (217) to adsorb along the sliding inlet and outlet (218) and push the fixed insertion frame (215) placed in the sliding movable box (214), and the fixed insertion frame (215) is embedded into the inner side of the fixed insertion hole (213);

the material taking electric push rod (219) drives the connecting electromagnet (220) to move, so that the connecting electromagnet (220) is attached to the fixed insertion frame (215) in an adsorption mode, the fixed insertion frame (215) is taken out from the inner side of the fixed insertion hole (213) and placed in the concentrated storage box (222);

the all symmetry in whole support frame (1) inboard both ends is installed and is carried bearing frame (201), it has bottom mould (202) to carry bearing frame (201) top removal to have placed, the equal symmetrical welding in bottom mould (202) both ends has cup jointed gag lever post (203), and is a plurality of cup joint gag lever post (203) side corresponds bottom mould (202) position department and has cup jointed and placed top mould (204), servo motor (205) are installed through the motor cabinet to whole support frame (1) one end both sides, servo motor (205) output shaft top corresponds whole support frame (1) position department joint has cross joint board (206), and a plurality of cross joint board (206) top is close to top mould (204) position department equidistance and installs a plurality of lower piezoelectric push rod (207), lower piezoelectric push rod (207) output shaft bottom joint has inserted bearing plate (208), insert bearing plate (208) bottom and correspond top mould (204) position department symmetry and install powerful electro-magnet (209), limiting support plates (210) are symmetrically welded in the middle of the top end of the top die (204) corresponding to a feeding position, a blanking clamping hopper (211) is embedded in the top end of the top die (204) corresponding to the limiting support plates (210), a fixed inserting block (212) is welded at the side end of the blanking clamping hopper (211), and fixed inserting holes (213) are formed in one ends of the fixed inserting block (212) and the limiting support plates (210);

the top end of the integral support frame (1) is far away from a crossed clamping plate (206) and is welded with a sliding moving box (214), a fixed inserting frame (215) is embedded and installed on the inner side of the sliding moving box (214) and the inner side of a fixed inserting hole (213), the sliding moving box (214) is connected with a discharging electric push rod (216) through a fixed seat in a clamping manner, a fixed electromagnet (217) is connected to the position of the discharging electric push rod (216) corresponding to the fixed inserting frame (215) in a clamping manner, a sliding inlet and outlet (218) is formed in the position of the sliding moving box (214) corresponding to the fixed electromagnet (217), a material taking electric push rod (219) is connected to the position of the crossed clamping plate (206) and the sliding moving box (214) in a clamping manner at one end of the integral support frame (1), a connecting electromagnet (220) is connected to one end of the output shaft of the material taking electric push rod (219), and a sliding embedded groove (221) is symmetrically formed in one end of the inner side of the integral support frame (1), the inner side of the sliding embedded groove (221) is connected with a centralized storage box (222) through an integral guide rod.

3. The environment-friendly sand-lined metal mold casting method according to claim 2, wherein the bottom end of the top mold (204) is attached to the top end of the bottom mold (202), the bottom end of the powerful electromagnet (209) is connected with the top end of the fixed insertion block (212) in an adsorption and clamping manner, the longitudinal section of the inserted bearing plate (208) is Contraband type, the input ends of the servo motor (205), the lower piezoelectric push rod (207), the powerful electromagnet (209), the discharging electric push rod (216), the fixed electromagnet (217), the material taking electric push rod (219) and the connecting electromagnet (220) are electrically connected with the output end of an external controller, and the input end of the external controller is electrically connected with the output end of an external power supply.

4. The sand-lined casting method of the environment-friendly iron mold as claimed in claim 2, wherein the longitudinal section of the fixed insert frame (215) is Contraband type, the fixed insert frame (215) is slidably mounted inside the sliding moving box (214), and the fixed electromagnet (217) is slidably mounted inside the sliding entrance/exit (218).

5. The environment-friendly sand-lined metal mold casting method as recited in claim 2, wherein a pouring replacing component (3) is installed on one side of the integral supporting frame (1), and the pouring replacing component (3) comprises a chain transmission case (301);

whole support frame (1) one end joint is connected with chain transmission case (301), chain transmission case (301) one end is installed linkage motor (302) through the motor cabinet, linkage motor (302) output shaft is connected with chain transmission case (301) input shaft joint, chain transmission case (301) output shaft side joint has bearing transfer line (303), the welding of bearing transfer line (303) one end has movable lead screw (304), bearing transfer line (303) side is close to movable lead screw (304) position department welding and has disc stop block piece (305), two movable lead screw (304) side is connected with cylindricality bearing block (306), two through the lead screw seat cylindricality bearing block (306) top is inserted and is connected with bearing joint ring (307), crystallization furnace (308) has been cup jointed in the inboard middle part embedding of bearing joint ring (307), whole support frame (1) is kept away from the one end symmetry embedding of chain transmission case (301) and is installed lift electric slide rail(s) (up and down electric slide rail (307) 309) A bearing lifting plate (310) is connected between the two lifting electric sliding rails (309) through a sliding rail seat, a porous clamping plate (311) is rotatably connected at the position, corresponding to the integral supporting frame (1), of the top end of the bearing lifting plate (310), inner hole limiting plates (312) are symmetrically welded at the side ends of the bearing lifting plate (310), inner hole rotating plates (313) are welded at the positions, corresponding to the inner hole limiting plates (312), of the side ends of the porous clamping plate (311), the inner hole limiting plates (312) and the inner hole rotating plates (313) are connected in a clamping mode through inserting pins (314), and inserting fixing columns (315) are welded at the position, corresponding to the inner hole rotating plates (313), of the bottom end of the crystallizing furnace (308);

the bottom of the side end of the crystallization furnace (308) is connected with a material discharging box (316) in a penetrating manner, the inner side of the material discharging box (316) is connected with a sleeve material discharging plate (317) in a sliding manner, a lifting motor (318) is installed at the top end of the bearing clamping ring (307) through a motor base, and a lifting screw (319) is clamped at the bottom end of an output shaft of the lifting motor (318).

6. The environment-friendly sand-lined metal mold casting method as recited in claim 5, wherein the bearing transmission rod (303) is rotatably installed at one end of the integral support frame (1) in a penetrating manner, one end of the movable screw rod (304) is rotatably connected with one end of the integral support frame (1), and input ends of the linkage motor (302), the lifting electric slide rail (309) and the lifting motor (318) are electrically connected with an output end of an external controller.

7. The environment-friendly sand-lined metal mold casting method as recited in claim 5, wherein the bottom end of the inner hole rotating plate (313) is attached to the top end of the inner hole limiting plate (312), one end of the sleeve discharging plate (317) is rotatably connected with the side end of the lifting screw (319) through a screw rod seat, and one end of the lifting screw (319) is rotatably installed at one end of the integral supporting frame (1) in a penetrating manner.

8. The sand lined casting method for the environment-friendly iron mold as claimed in claim 2, wherein a cooling and cleaning assembly (4) is installed on one side of the integral supporting frame (1), and the cooling and cleaning assembly (4) comprises an adsorption cooling tank (401);

an adsorption cooling box (401) is clamped at the position of the inner side of the integral support frame (1) close to the bottom die (202), a storage circulation box (402) is arranged at one end of the inner side of the integral support frame (1) corresponding to the position of the adsorption cooling box (401), one end of the storage circulation box (402) is connected with a drain pipe (403) in a penetrating way, the water outlet end of the drain pipe (403) is connected with the water inlet end of the circulation pump (404) in a clamping way, the water outlet end of the circulating pump (404) is connected with the water inlet end of the water inlet pipe (405) in a clamping way through a joint, the water inlet pipe (405) is penetratingly arranged at the inner side of the adsorption cooling box (401), one end of the adsorption cooling box (401) is penetratingly connected with a plurality of circulating pipes (406) at equal intervals, an exhaust fixing box (407) is welded at one end of the adsorption cooling box (401), and a plurality of exhaust fans (408) are installed at one end of the exhaust fixing box (407) at equal intervals;

adsorb cooler bin (401) bottom one side through connection has screwed pipe (409), screwed pipe (409) side is connected with storage fixing cylinder (410) through the screw rotation, clean electric slide rail (411) are installed to absorption cooler bin (401) inboard symmetry, two be connected with clean scraper blade (412) through the slide rail seat between clean electric slide rail (411).

9. The method for casting sand-lined metal mold as claimed in claim 8, wherein the top end of the adsorption cooling tank (401) is attached to the bottom end of the bottom mold (202), the circulating pump (404) is installed at one end of the storage circulating tank (402) through a motor base, and the input ends of the circulating pump (404), the exhaust fan (408) and the cleaning electric slide rail (411) are electrically connected with the output end of an external controller;

the water outlet end of the circulating pipe (406) is arranged at one end of the storage circulating box (402) in a penetrating mode, and the side end of the cleaning scraper blade (412) is attached to the inner wall of the adsorption cooling box (401).