CN215248185U

CN215248185U - Automatic stacking mechanism for material boxes

Info

Publication number: CN215248185U
Application number: CN202120939508.3U
Authority: CN
Inventors: 张元涛
Original assignee: Tianjin FAW Toyota Motor Co Ltd
Current assignee: Faw Toyota Motor Co ltd
Priority date: 2021-05-06
Filing date: 2021-05-06
Publication date: 2021-12-21
Anticipated expiration: 2031-05-06

Abstract

The utility model discloses an automatic pile up neatly mechanism of material case relates to the empty case of material and concentrates recovery technical field in the automobile production. The automatic stacking mechanism for the material boxes is provided with a frame body, a lifting tray is arranged in the middle of the frame body, a first light-sensitive switch is fixedly arranged at the tail end of the lifting tray, a second light-sensitive switch is arranged at the top of the frame body, and the first light-sensitive switch and the second light-sensitive switch form a control assembly; the improved lifting tray is characterized in that a slide assembly is installed at the front end of the tray body, a first air cylinder is installed on the slide assembly, a second air cylinder is installed on one side of the lifting tray, and a third air cylinder is installed on the tray body at the upper end of the slide assembly. The automatic stacking mechanism for the material boxes can realize multi-directional translation, and material translation and turning are realized without using a conveying device, so that the construction cost is reduced, and the maintenance cost is reduced; the material box stacking device has the advantages that the stacking can be easily achieved, the material boxes are arranged, positioned and stacked through the coherent action of the air cylinders, and the space utilization rate is improved.

Description

Automatic stacking mechanism for material boxes

Technical Field

The utility model discloses a retrieve technical field in the automobile production empty box is concentrated, especially relate to an automatic pile up neatly mechanism of material case.

Background

At present, the conventional empty box recovery of an automobile production line mainly comprises arranging, stacking and carrying by manpower. Consuming man-hours (operators and logistics personnel) and occupying the space on site. If a conveyor belt circulation mechanism is developed, the field space is not satisfied and allowed. The manual use increases the workload of production line personnel, and increases the operation times of logistics recovery personnel; the space utilization efficiency is low, the investment of the conveyor belt circulating mechanism is large, and the maintenance cost is high.

In summary, the problems of the prior art are as follows: the existing stacker crane has a huge structure, a stacking box is unstable and easy to collapse, and a conveying belt circulating mechanism has large investment and is not flexible enough.

The difficulty in solving the technical problems is as follows: the vertical stability in the ascending process is ensured when the empty boxes are positioned and the boxes are lifted for stacking, and the whole stack is prevented from collapsing during translation and pushing.

The significance of solving the technical problems is as follows: the solution of above-mentioned technical problem can improve space utilization reduce cost, and this cost includes cost of manual work and investment equipment's cost, the cost of routine maintenance etc. makes the automobile production line more nimble and flexible.

SUMMERY OF THE UTILITY MODEL

For overcoming the problem that exists among the correlation technique, the utility model discloses an embodiment provides an automatic pile up neatly mechanism of material case. The technical scheme is as follows:

the automatic stacking mechanism for the material boxes is provided with a frame body, a lifting tray is arranged in the middle of the frame body, a first light-sensitive switch is fixedly arranged at the tail end of the lifting tray, a second light-sensitive switch is arranged at the top of the frame body, and the first light-sensitive switch and the second light-sensitive switch form a control assembly;

a slide way assembly is mounted at the front end of the frame body, a first air cylinder is mounted on the slide way assembly, a second air cylinder is mounted on one side of the lifting tray, and a third air cylinder is mounted on the frame body at the upper end of the slide way assembly;

the control assembly is connected with a controller arranged on one side of the frame body, and the controller is respectively connected with the first cylinder, the second cylinder and the third cylinder.

In one embodiment, a guide rail is disposed on the skid assembly.

In one embodiment, the frame body is a frame structure formed by connecting aluminum profiles.

In one embodiment, two sides of the lifting tray are fixedly provided with tray turning plates.

In one embodiment, the ends of the first cylinder, the second cylinder and the third cylinder are all provided with a cylinder push plate.

The utility model discloses a technical scheme that embodiment provided can include following beneficial effect:

the automatic stacking mechanism for the material boxes can realize multi-directional translation, and material translation and turning are realized without using a conveying device, so that the construction cost is reduced, and the maintenance cost is reduced; the material box stacking device has the advantages that easy stacking can be achieved, and the material boxes are arranged, positioned and stacked through the continuous action of the air cylinder; the space utilization rate is improved, and the stacking quantity is set through the adjustment of the signals, so that the number of the stacking boxes in the warehouse is controlled according to the tempo.

It is to be understood that both the foregoing general description and the following detailed description are exemplary and explanatory only and are not restrictive of the disclosure.

Drawings

The accompanying drawings, which are incorporated in and constitute a part of this specification, illustrate embodiments consistent with the present disclosure and together with the description, serve to explain the principles of the disclosure.

Fig. 1 is the utility model provides an automatic pile up neatly mechanism's of material case structure schematic diagram.

Reference numerals:

1. a first cylinder; 2. a second cylinder; 3. a third cylinder; 4. a first light sensing switch; 5. a second light sensitive switch; 6. lifting the tray; 7. a chute assembly; 8. a tray flap; 9. a guide rail; 10. a cylinder push plate; 11. a shelf body.

Detailed Description

In order to make the above objects, features and advantages of the present invention more comprehensible, embodiments of the present invention are described in detail below with reference to the accompanying drawings. In the following description, numerous specific details are set forth in order to provide a thorough understanding of the present invention. The present invention may be embodied in many different forms and should not be construed as limited to the embodiments set forth herein, but rather should be construed as broadly as the present invention is capable of other embodiments without departing from the spirit and scope thereof as defined by the appended claims.

It will be understood that when an element is referred to as being "secured to" another element, it can be directly on the other element or intervening elements may also be present. When an element is referred to as being "connected" to another element, it can be directly connected to the other element or intervening elements may also be present. As used herein, the terms "vertical," "horizontal," "left," "right," and the like are for illustrative purposes only and do not denote a single embodiment.

Unless defined otherwise, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this invention belongs. The terminology used in the description of the invention herein is for the purpose of describing particular embodiments only and is not intended to be limiting of the invention. As used herein, the term "and/or" includes any and all combinations of one or more of the associated listed items.

This automatic pile up neatly mechanism of material case's support body 11 connects the equipment through the aluminium alloy, and 6 departments of lift tray install the control assembly that first light sense switch 4 and second light sense switch 5 constitute, and first light sense switch 4 and second light sense switch 5's model is: GSE6-N1112, a second light-sensitive switch 5 is arranged at the top end of the frame body 11, and tray turning plates 8 are arranged at two sides of the frame body 11. A slide way assembly 7 is mounted at the front end of the frame body 11, a first air cylinder 1 is mounted on the slide way assembly 7, a second air cylinder 2 is mounted on one side of the lifting tray 6, and a third air cylinder 3 is mounted on the frame body 11 at the upper end of the slide way assembly 7; the control assembly is connected with a controller arranged on one side of the frame body 11, and the controller is respectively connected with the first cylinder 1, the second cylinder 2 and the third cylinder 3. And the tail ends of the first cylinder 1, the second cylinder 2 and the third cylinder 3 are all provided with a cylinder push plate 10.

The main body part of the frame body 11 is formed by connecting rectangular frame structures, the whole frame body is U-shaped, and the material of the rectangular frame body 11 is an ultra-light aluminum alloy pipe. The operation mode of main part drives through light sense switch, cylinder action and simple and easy little office, and the box slides to lift tray 6 and triggers first light sense switch 4 through the slide that takes the slope, and 1 action of first cylinder makes the box fix a position on lift tray 6, and then 2 actions of second cylinder turn over board 8 through the tray and come and go the empty case promotion in proper order, with the empty case pile up neatly, realized the arrangement of material, location, pile up neatly and multidirectional translation propelling movement.

The stacking operation mode of the automatic stacking mechanism for the material boxes comprises the following steps: the first light-sensitive switch 4 and the second light-sensitive switch 5 are opposite-emitting switches, the first light-sensitive switch 4 is installed at the tail end of the lifting tray 6, when opposite-emitting light of the first light-sensitive switch 4 is cut off by an entering box, the first cylinder 1 acts, after an empty box is positioned, the second cylinder 2 lifts the lifting tray 6 to be above the trays on the two sides and then descends; the tray falls to the original empty box and falls on the tray turning plates 8 at the two sides, and so on; when the box is lifted to a certain number, the second light-sensitive switch 5 is contacted, and the lifting tray 6 does not fall down temporarily; after the third cylinder 3 pushes the whole row of empty boxes out of the lifting tray 6, the lifting tray 6 is lowered to the original point, and the stacking circulation action is completed.

Wherein, the model of first cylinder 1 is: SCG-LB-50B-350-TZYDU-D, the model of the second cylinder 2 is as follows: MGPM32-100Z-M9BADWSC, the model number of the third cylinder 3 is: MDBT63-700Z-P3 DWASC.

The empty boxes flow into the stacking mechanism, the second cylinder 2 pulls the position of the empty box to the designated position of the lifting tray end and is fastened, the lifting tray 6 rises to a height higher than that of the bracket and then falls to the original position, the empty boxes fall on the bracket, and the empty boxes are stacked one by analogy; the number of the stacking boxes is controlled by a stacking upper signal until the number of the stacking boxes is appointed. Integrally pushing the material box, and translating; the change of the translation direction is realized through the lifting of the track and the change of the direction, so that the track is moved to the appointed direction and position.

When the first light-sensitive switch 4 receives a signal, the first air cylinder 1 pushes the empty box in place, the second air cylinder 2 is linked with the lifting tray 6 to lift to the tray turning plates 8 on the two sides, the second air cylinder 2 falls down and stops the empty box on the turning plates, when the empty box is stacked to a certain height, the second light-sensitive switch 5 lifts the lifting tray 6, and when a stack of empty boxes is jacked, the third air cylinder 3 acts to push out the stacked empty boxes. The stacking mechanism is simple to manufacture, small in occupied space, simple in structure, less in cylinder and electronic switch usage and low in cost.

Other embodiments of the disclosure will be apparent to those skilled in the art from consideration of the specification and practice of the disclosure disclosed herein. This application is intended to cover any variations, uses, or adaptations of the disclosure following, in general, the principles of the disclosure and including such departures from the present disclosure as come within known or customary practice within the art to which the disclosure pertains. It is intended that the specification and examples be considered as exemplary only, with a true scope and spirit of the disclosure being indicated by the following claims.

It will be understood that the present disclosure is not limited to the precise arrangements described above and shown in the drawings and that various modifications and changes may be made without departing from the scope thereof. The scope of the present disclosure should be limited only by the attached claims.

Claims

1. The automatic stacking mechanism for the material boxes is characterized by comprising a frame body, wherein a lifting tray is arranged in the middle of the frame body, a first light-sensitive switch is fixedly arranged at the tail end of the lifting tray, a second light-sensitive switch is arranged at the top of the frame body, and the first light-sensitive switch and the second light-sensitive switch form a control assembly;

2. The automatic material bin stacking mechanism of claim 1, wherein a guide rail is provided on the chute assembly.

3. The automatic stacking mechanism for material tanks according to claim 1, wherein the frame body is a frame structure formed by connecting aluminum profiles.

4. The automatic material box stacking mechanism of claim 1, wherein tray flaps are fixedly mounted to both sides of the lifting tray.

5. The automatic stacking mechanism for material boxes according to claim 1, wherein the ends of the first cylinder, the second cylinder and the third cylinder are provided with cylinder push plates.