CN215238937U - Efficient automatic welding machine for welding grounding flat iron - Google Patents
Efficient automatic welding machine for welding grounding flat iron Download PDFInfo
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- CN215238937U CN215238937U CN202121669948.8U CN202121669948U CN215238937U CN 215238937 U CN215238937 U CN 215238937U CN 202121669948 U CN202121669948 U CN 202121669948U CN 215238937 U CN215238937 U CN 215238937U
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- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 title claims abstract description 80
- 238000003466 welding Methods 0.000 title claims abstract description 70
- 229910052742 iron Inorganic materials 0.000 title claims abstract description 40
- 235000000396 iron Nutrition 0.000 claims abstract description 8
- 230000000712 assembly Effects 0.000 claims abstract description 3
- 238000000429 assembly Methods 0.000 claims abstract description 3
- 230000007246 mechanism Effects 0.000 claims description 2
- 230000008901 benefit Effects 0.000 abstract description 4
- 238000000034 method Methods 0.000 description 4
- 239000002893 slag Substances 0.000 description 4
- 238000010276 construction Methods 0.000 description 2
- 238000009434 installation Methods 0.000 description 2
- 230000008569 process Effects 0.000 description 2
- 230000003542 behavioural effect Effects 0.000 description 1
- 230000008878 coupling Effects 0.000 description 1
- 238000010168 coupling process Methods 0.000 description 1
- 238000005859 coupling reaction Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 230000001681 protective effect Effects 0.000 description 1
- 238000011084 recovery Methods 0.000 description 1
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Abstract
The utility model discloses a high-efficiency automatic welding machine for welding grounding flat iron, which comprises a fixing frame, a flat iron pressing component, a numerical control moving module, a gas welding gun and a mounting frame; the fixing frame is a frame-shaped frame, clamping grooves which are parallel to the length direction side plates are symmetrically formed in the positions, close to one length direction side plate, of the two width direction side plates of the fixing frame and are used for mounting flat irons respectively, and the flat iron pressing assemblies are arranged along the width direction of the fixing frame and fixed on the inner wall of the other length direction side plate of the fixing frame; the numerical control mobile module is connected to the outside of the other side of the mounting frame in the length direction; the gas welding gun is provided with two gas welding guns which are symmetrically arranged up and down and fixed on the same mounting frame; the mounting bracket is driven by the numerical control moving module, so that a gas welding gun on the mounting bracket can stably move along the lap joint of the flat iron to realize double-sided automatic welding of the lap joint, and the mounting bracket has the advantages of reliable welding performance and welding quality and high welding efficiency.
Description
Technical Field
The utility model relates to a transformer engineering ground connection construction field specifically is a be used for ground connection band iron welded high-efficient automatic welding machine.
Background
At present, on the ground connection operation construction site, the flat iron is welded by the electric welding machine manually, but the flat iron is welded by the electric welding machine manually, so that the flat iron is not welded in place, four-side welding cannot be realized when the flat iron is placed vertically, meanwhile, the welding performance and the welding quality cannot be guaranteed, the defects of insufficient welding stability, insufficient welding length, slag inclusion, crack, air hole, undercut and the like of a welding seam can occur, the operation range required by the vertical placement welding of the flat iron is large, and a constructor needs to manually dig a foundation pit for operation when welding every time.
SUMMERY OF THE UTILITY MODEL
An object of the utility model is to provide a can guarantee welding performance and welding quality's high-efficient ground connection band iron automatic weld machine.
The utility model provides a high-efficient automatic welding machine for welding ground flat iron, which comprises a fixing frame, a flat iron pressing component, a numerical control moving module, a gas welding gun and a mounting frame; the fixing frame is a frame-shaped frame, clamping grooves which are parallel to the length direction side plates are symmetrically formed in the positions, close to one length direction side plate, of the two width direction side plates of the fixing frame and are used for mounting flat irons respectively, and the flat iron pressing assemblies are arranged along the width direction of the fixing frame and fixed on the inner wall of the other length direction side plate of the fixing frame; the numerical control mobile module is connected to the outside of the other side of the mounting frame in the length direction; the gas welding gun is provided with two gas welding guns which are symmetrically arranged up and down and fixed on the same mounting frame; the mounting frame is driven by the numerical control moving module, so that a gas welding gun on the mounting frame moves along the lap joint of the flat iron to realize double-sided automatic welding of the lap joint.
In an embodiment of the above technical solution, the band iron pressing assembly includes a mounting base and a telescopic ejector rod connected thereto, and the telescopic ejector rod is used for pressing the overlapped section of the band iron.
In an embodiment of the above technical solution, the numerically controlled moving module includes a servo motor and a screw slider mechanism driven by the servo motor, the slider is connected to the screw, and the servo motor is connected to one end of the screw.
In an embodiment of the above technical solution, the lead screw is arranged along the outer side of the length direction of the fixing frame, and two ends of the lead screw are respectively installed on the fixing frame through a bearing and a bearing seat.
In an embodiment of the above technical scheme, the mounting bracket is located at an outer side of the numerical control mobile module, and the sliding block is fixedly connected with the mounting bracket.
In an embodiment of the above technical scheme, a guide rail located on one side of the screw rod is fixed on the connecting side of the numerical control moving module of the fixing frame, a guide slider is connected to the guide rail, and the guide slider is fixedly connected to the mounting frame.
The utility model discloses a module is removed in the installation numerical control on the mount to remove the module with the numerical control and be connected with two gas welder's mounting bracket, remove the module through the numerical control and realize that gas welder follows mount length direction's linear motion, set up band iron installation draw-in groove at the opposite side of mount simultaneously, after the band iron location, make the numerical control remove module work, can make two upper and lower gas welder realize the upper and lower two-sided automatic weld of band iron overlap joint. Because numerical control removes the module apart from having the function to the stable linear drive of mounting bracket and straight line direction, so the utility model discloses can realize the perfect two-sided automatic weld to band iron overlap joint, welding performance and welding quality are reliable, and weld efficiently.
Drawings
Fig. 1 is a schematic front view of an embodiment of the present invention.
Fig. 2 is a schematic top view of fig. 1.
Fig. 3 is a left side view of fig. 1.
Fig. 4 is a schematic three-dimensional structure of fig. 1.
Detailed Description
As can be seen from fig. 1 to 4, the high-efficiency automatic welding machine for welding the ground flat iron disclosed in this embodiment includes a fixing frame 1, a flat iron pressing assembly 2, a numerical control moving module 3, a gas welding gun 4, and a mounting frame 5.
The fixing frame 1 is a frame-shaped frame, and clamping grooves parallel to the length direction side plates are symmetrically arranged on the two side plates in the width direction and close to the length direction side plates and are used for mounting the flat irons 6 respectively. The flat iron pressing assembly 2 is arranged along the width direction of the fixing frame 1 and comprises a mounting seat 21 and a telescopic ejector rod 22 connected with the mounting seat, and one end of the mounting seat is fixed on the inner wall of the other side plate of the fixing frame 1 in the length direction.
The numerical control moving module 3 comprises a servo motor 31, a screw rod 32, a driving slide block 33, a guide rail 34 and a guide slide block 35.
When the numerical control moving module 3 is installed on the fixing frame, the screw rod 32 is arranged along the outer side of the length direction of the fixing frame 1, two ends of the screw rod are respectively installed on the side plates of the length direction through a bearing and a bearing seat, and the guide rail 34 is parallel to the screw rod 32 and is connected to one side of the fixing frame 1 corresponding to the screw rod. The servo motor 31 is connected to one end of the screw rod 32 through a coupling, and the driving slider 33 is connected to the screw rod 32.
The gas welding gun 2 is provided with two welding guns which are symmetrically arranged up and down and fixed on the same mounting rack 3, and the mounting rack 3 is positioned on the outer side of the numerical control module 3. Two gas welding guns are used for simultaneously welding the upper side and the lower side of the lap joint of the two flat irons.
The inboard and the drive slider 33 of mounting bracket 3 are connected, are connected with direction slider 35 simultaneously, pay attention to the position of adjusting drive slider earlier, lie in the one end of mount when making it be connected with the mounting bracket.
The working process and principle of the embodiment are as follows:
(1) two pieces of grounding flat iron are respectively arranged in two clamping grooves on a side plate in the width direction of the fixing frame and are well lapped, and a lapping section is positioned in the middle position of the fixing frame in the length direction;
(2) and adjusting the flat iron pressing assembly to respectively press the lap joint sections of the two flat irons. Certainly, other tools can be added on the spot according to actual needs to ensure the positioning of the other end of the flat iron, so as to ensure that the two flat irons are positioned on the same horizontal line;
(3) the servo motor works to drive the screw rod to rotate, so that the driving slide block on the screw rod moves along the screw rod and simultaneously drags the mounting frame to move, and meanwhile, the guide slide block on the guide rail moves along the guide rail, so that the stable linear motion of the mounting frame is ensured;
(4) when the mounting frame carries the gas welding torch to move to the lap joint section accessory of the two flat irons, the gas welding torch (CO)2) Starting to work, and continuing to work by the servo motor to enable the upper and lower gas welding guns to stably move along the flat iron lap joint to realize the automatic double-side welding function of the lap joint;
(5) and after welding is finished, stopping the gas welding gun, enabling the servo motor to work, enabling the gas welding gun to return to the initial position, and waiting for the next welding work.
As can be seen from the above structure and operation of the present embodiment, it has the following advantages: the automatic welding of the two sides of the flat iron can be realized when the flat iron is placed vertically, no slag or few slag exists after welding, slag removal is basically not needed after welding, and the quality process is perfect; the welding method which adopts a gas shielded welding mode and takes pure CO2 gas as protective gas has no pollution to the environment and has small noise when in welding use; the mechanical automatic welding has high efficiency and ensures the welding quality, and the behavioral position behavior can not occur; moreover, the personnel are far away from the device, so that the risk safety problem can not occur; the method has the advantages of one-time investment, working hours saving, work efficiency improvement, gradual recovery of cost, repeated use of a plurality of projects and good economic benefit.
Claims (6)
1. The utility model provides a be used for ground connection band iron welded high-efficient automatic welding machine which characterized in that: the device comprises a fixing frame, a flat iron pressing assembly, a numerical control moving module, a gas welding gun and a mounting frame;
the fixing frame is a frame-shaped frame, clamping grooves which are parallel to the length direction side plates are symmetrically formed in the positions, close to one length direction side plate, of the two width direction side plates of the fixing frame and are used for mounting flat irons respectively, and the flat iron pressing assemblies are arranged along the width direction of the fixing frame and fixed on the inner wall of the other length direction side plate of the fixing frame;
the numerical control mobile module is connected to the outside of the other side of the mounting frame in the length direction;
the gas welding gun is provided with two gas welding guns which are symmetrically arranged up and down and fixed on the same mounting frame;
the mounting frame is driven by the numerical control moving module, so that a gas welding gun on the mounting frame moves along the lap joint of the flat iron to realize double-sided automatic welding of the lap joint.
2. The high efficiency automatic welder for welding ground flat iron according to claim 1, characterized in that: the band iron pressing assembly comprises a mounting seat and a telescopic ejector rod connected with the mounting seat, and the telescopic ejector rod is used for pressing the lap joint section of the band iron.
3. The high efficiency automatic welder for welding ground flat iron according to claim 1, characterized in that: the numerical control moving module comprises a servo motor and a screw rod sliding block mechanism driven by the servo motor, the sliding block is connected to the screw rod, and the servo motor is connected to one end of the screw rod.
4. The high efficiency automatic welder for welding of ground straps according to claim 3, characterized in that: the lead screw is arranged along the outer side of the length direction of the fixing frame, and two ends of the lead screw are respectively installed on the fixing frame through a bearing and a bearing seat.
5. The high efficiency automatic welder for welding of ground straps according to claim 4, characterized in that: the mounting bracket is located the outside of numerical control removal module, the slider is connected fixedly with the mounting bracket.
6. The high efficiency automatic welder for welding of ground straps according to claim 4, characterized in that: the numerical control of mount removes the module connection side and is fixed with and is located the guide rail of lead screw one side is connected with the direction slider on the guide rail, the direction slider with the mounting bracket is connected fixedly.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202121669948.8U CN215238937U (en) | 2021-07-22 | 2021-07-22 | Efficient automatic welding machine for welding grounding flat iron |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202121669948.8U CN215238937U (en) | 2021-07-22 | 2021-07-22 | Efficient automatic welding machine for welding grounding flat iron |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN215238937U true CN215238937U (en) | 2021-12-21 |
Family
ID=79493665
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202121669948.8U Active CN215238937U (en) | 2021-07-22 | 2021-07-22 | Efficient automatic welding machine for welding grounding flat iron |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN215238937U (en) |
-
2021
- 2021-07-22 CN CN202121669948.8U patent/CN215238937U/en active Active
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