CN215238743U - Sleeper beam assembly welding tool platform - Google Patents
Sleeper beam assembly welding tool platform Download PDFInfo
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- CN215238743U CN215238743U CN202120600652.4U CN202120600652U CN215238743U CN 215238743 U CN215238743 U CN 215238743U CN 202120600652 U CN202120600652 U CN 202120600652U CN 215238743 U CN215238743 U CN 215238743U
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- sleeper beam
- fixed
- support frame
- beam assembly
- positioning clamp
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Abstract
The utility model discloses a sleeper beam assembly welding frock platform relates to machining technical field. The utility model discloses a support frame, locating rack and sleeper beam subassembly, support frame both ends parallel are fixed with the locating rack, and it has the sleeper beam subassembly to peg graft on the support frame, and the sleeper beam subassembly is fixed in between support frame and the locating rack. The utility model discloses a support frame, locating rack and sleeper beam subassembly have solved current sleeper beam assembly welding frock platform and have been mostly interim equipment, and the narrow frock platform of suitability is mostly fixed, and unable automatic upset leads to intensity of labour great, and the frock platform is unstable, and the product precision is low, the lower problem of production efficiency.
Description
Technical Field
The utility model belongs to the technical field of machining, especially, relate to a sleeper beam assembly welding frock platform.
Background
The sleeper beam is an important part for bearing rail vehicles, motor cars and the like, the sleeper beam is an assembly welding structure of a box body spliced by steel plates, the quality of welding quality directly affects the driving safety of vehicles, a tool platform is often required to be used for carrying out auxiliary operation on the sleeper beam in the welding process of the sleeper beam group, the tool platform is a clamp for welding, fixing, pressing and positioning, through the accurate positioning and clamping of the tooling platform, workers can accurately weld the sleeper beam assembly welding structure, in recent years, in order to greatly promote lean production, the automatic welding proportion of the bridge group is improved, the labor intensity is reduced, the labor cost is saved, the workshop operation environment is improved, production companies increasingly attach importance to the reduction of the efficiency, the improvement of the equipment utilization rate and the production efficiency are pursued, the design of an automatic assembly welding tool platform mainly based on practicability is attached importance, and the automatic assembly welding tool platform still has the following defects in the actual use:
1. the existing sleeper beam assembly welding tooling platform is not provided with a stable tooling platform in the sleeper beam assembly welding process, and the tooling platform is used as a clamp and cannot accurately position a sleeper beam, so that the precision of a produced product is insufficient, subsequent calibration and further welding are required, and the production efficiency is reduced;
2. the existing sleeper beam assembly welding tool platform is mostly temporarily assembled, is specially used for welding a product required by a project, is not strong in universality, is fixed, cannot be overturned, needs workers to manually overturn to weld two sides of a sleeper beam assembly welding structure, is high in labor intensity and long in time, and is low in production speed.
Therefore, the existing sleeper beam assembling and welding tool platform cannot meet the requirements in actual use, so that an improved technology is urgently needed in the market to solve the problems.
SUMMERY OF THE UTILITY MODEL
An object of the utility model is to provide a sleeper beam assembly welding frock platform through support frame, locating rack and sleeper beam subassembly, has solved current sleeper beam assembly welding frock platform and has mostly been the interim equipment, and the suitability is narrow, and the frock platform is mostly fixed, unable automatic upset, leads to intensity of labour great, and the frock platform is unstable, and the product precision is low, the lower problem of production efficiency.
In order to solve the technical problem, the utility model discloses a realize through following technical scheme:
the utility model relates to a sleeper beam assembly welding frock platform, including support frame, locating rack and sleeper beam subassembly, support frame both ends parallel is fixed with the locating rack, can bearing sleeper beam subassembly so that automatic welder welds through the support frame, it has the sleeper beam subassembly to peg graft in the support frame upper end, can realize the automatic upset of sleeper beam subassembly through the support frame, reduces the clamping number of times, carries out two-sided welding to the sleeper beam subassembly under the prerequisite that does not change the automatic welder position, has reduced staff's intensity of labour for sleeper beam subassembly stability of producing obtains effectual assurance, the sleeper beam subassembly is fixed in between support frame and the locating rack, can follow the position of six fixed sleeper beam subassemblies through support frame and locating rack, guarantees welded accurate and stable, improves production efficiency.
Furthermore, a fixing and positioning clamp is fixed on one side of the support frame and made of flexible materials, a flexible support plate is fixed at the upper end of the support frame, one end of the sleeper beam assembly can be clamped through the fixing and positioning clamp, the fixing and positioning clamp made of the flexible materials and the flexible support plate can avoid welding deformation of the sleeper beam assembly in the welding process, and the fact that all sizes of products meet design requirements after welding is guaranteed.
Furthermore, the left side and the right side of the two ends of the support frame are connected with rotary supports in a screwed mode through bolts, rotary arms are fixed to the upper ends of the rotary supports, electric overturning of the sleeper beam assembly can be achieved through the rotary arms, alternative welding of the front side and the back side of a weld joint of the sleeper beam is facilitated, labor intensity of workers is reduced, and production speed is increased.
Further, the welding of locating rack upper end has two parallel fixed plates, two it has first rotary rod to change between the fixed plate, first rotary rod is located the fixed plate opposite side and is fixed with first mobile location clamp, and first rotary rod rotates through using fixed plate one end as the axle center, fixes the sleeper beam subassembly upper end through first mobile location clamp, promotes the product precision.
Further, two fixed plate one side switching has the second rotary rod, the second rotary rod is located fixed plate opposite side upper end and is fixed with the limiting plate, the second rotary rod is located the fixed plate opposite side and is fixed with first mobile location clamp, first mobile location clamp runs through and pegs graft in the limiting plate inboardly, one side the locating rack front side is fixed with the second mobile location clamp, the second mobile location clamp is located the support frame upper end, and the second rotary rod is through using fixed plate one end to rotate as the axle center to fix in sleeper beam subassembly upper end through first mobile location clamp, improve welding stability, promote the product precision.
Further, be equipped with the connecting plate between the sleeper beam subassembly, the sleeper beam subassembly front end runs through and has seted up the through-hole, the support frame passes through the swinging boom and pegs graft in the through-hole inboard, and the upset that drives the sleeper beam subassembly through the swinging boom can make things convenient for the alternative welding of sleeper beam welding seam positive and negative, reduces the clamping number of times, improves welding precision, reduces staff's intensity of labour, has promoted production efficiency greatly.
Further, the support frame both sides have connect the locating rack through the bolt soon, the support frame is pegged graft in the sleeper beam subassembly inboard through the swinging boom, the swinging boom is pegged graft in the through-hole inboardly, the sleeper beam subassembly is laminated in the flexbile support board upside, the support frame with laminate in sleeper beam subassembly one side through the fixed position clamp, the locating rack laminates in sleeper beam subassembly opposite side through the second mobile position clamp, the locating rack laminates in sleeper beam subassembly upper end through first mobile position clamp, through the removal of second mobile position clamp, makes the utility model discloses can adjust according to the sleeper beam subassembly of different projects, the commonality is high, saves the spending of new project frock development, and through the synergism of support frame and locating rack, stability when can realizing accurate location and the welding of sleeper beam subassembly has improved the precision of product greatly, improves production efficiency.
The utility model discloses following beneficial effect has:
1. the utility model discloses a set up support frame and locating rack, the in-process at the sleeper beam assembly welding of current sleeper beam assembly welding frock platform has been solved, and there is not stable welding frock, the frock platform is as anchor clamps, can not carry out accurate location to sleeper beam assembly welding structure, the product accuracy that leads to producing is not enough, need carry out subsequent calibration and further welding, reduce production efficiency's problem, can fix the both sides of sleeper beam subassembly through fixed position clamp and second mobile location clamp, both ends around can fixing the sleeper beam subassembly through the swinging boom, can fix the upper and lower both ends of sleeper beam subassembly through flexible support board and first mobile location clamp, guaranteed the utility model discloses to the accurate location of sleeper beam subassembly and stability during the welding, improve the product precision, improve production efficiency.
2. The utility model solves the problems that the prior sleeper beam assembly welding tool platform is mostly temporarily assembled, the welding of products which are specially served for a project is not strong, the tool platform is fixed and can not overturn the products, the two sides of the sleeper beam assembly welding structure are welded by manual overturn of workers, the labor intensity is large, the time consumption is long, the production speed is low, the utility model can be adjusted according to the sleeper beam components of different projects by moving the second movable positioning clamp, the universality is high, the expense of developing the new project tool is saved, the overturn of the sleeper beam component can be driven by rotating the rotating arm, the clamping times are reduced, the two sides of the sleeper beam component are welded under the premise of not changing the direction of the automatic welding machine, the labor intensity of the workers is reduced, the stability of the produced sleeper beam assembly is effectively guaranteed, and the production speed is improved.
Of course, it is not necessary for any particular product to achieve all of the above-described advantages at the same time.
Drawings
In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings used in the description of the embodiments will be briefly introduced below, and it is obvious that the drawings in the following description are only some embodiments of the present invention, and it is obvious for those skilled in the art that other drawings can be obtained according to these drawings without creative efforts.
FIG. 1 is a structural effect diagram of the present invention;
FIG. 2 is a sectional view of the present invention;
FIG. 3 is a sectional view of the supporting frame and the positioning frame of the present invention;
fig. 4 is a sectional view of the support frame of the present invention.
In the drawings, the components represented by the respective reference numerals are listed below:
1. a support frame; 101. fixing a positioning clamp; 102. a flexible support plate; 103. rotating the bracket; 104. a rotating arm; 2. a positioning frame; 201. a fixing plate; 202. a first rotating rod; 203. a second rotating rod; 204. a first mobile positioning clamp; 205. a second mobile positioning clamp; 206. a limiting plate; 3. a bolster assembly; 301. a connecting plate; 302. and a through hole.
Detailed Description
The technical solution in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention.
Please refer to fig. 1-4, the utility model relates to a sleeper beam assembly welding frock platform, including support frame 1, locating rack 2 and sleeper beam subassembly 3, support frame 1 both ends parallel is fixed with locating rack 2, can bear sleeper beam subassembly 3 through support frame 1 so that automatic welder welds, it has sleeper beam subassembly 3 to peg graft in support frame 1 upper end, can realize sleeper beam subassembly 3's automatic upset through support frame 1, reduce the clamping number of times, carry out the two-sided welding to sleeper beam subassembly 3 under the prerequisite that does not change the automatic welder position, sleeper beam subassembly 3 is fixed in between support frame 1 and the locating rack 2, can follow six fixed sleeper beam subassembly 3's positions through support frame 1 and locating rack 2.
Wherein as shown in fig. 2, 4, support frame 1 one side is fixed with fixed positioning clamp 101, fixed positioning clamp 101 is flexible material, support frame 1 upper end is fixed with flexible backup pad 102, the support frame 1 both ends left and right sides all has connect runing rest 103 through the bolt soon, runing rest 103 upper end is fixed with swivel arm 104, can clip the one end of sleeper beam subassembly 3 through fixed positioning clamp 101, flexible material's fixed positioning clamp 101 and flexible backup pad 102 can avoid welding process to lead to sleeper beam subassembly 3 welding deformation, guarantee that each size accords with the designing requirement after the product welding, can realize sleeper beam subassembly 3's electronic upset through swivel arm 104.
As shown in fig. 2-3, two parallel fixing plates 201 are welded on the upper end of the positioning frame 2, a first rotating rod 202 is rotatably connected between the two fixing plates 201, a first movable positioning clamp 204 is fixed on the first rotating rod 202 at the other side of the fixing plate 201, a second rotating rod 203 is rotatably connected on one side of the two fixing plates 201, a limiting plate 206 is fixed on the second rotating rod 203 at the upper end of the other side of the fixing plate 201, a first movable positioning clamp 204 is fixed on the second rotating rod 203 at the other side of the fixing plate 201, the first movable positioning clamp 204 is inserted inside the limiting plate 206, a second movable positioning clamp 205 is fixed on the front side of the positioning frame 2 at one side, the second movable positioning clamp 205 is located at the upper end of the supporting frame 1, a connecting plate 301 is arranged between the sleeper beam assemblies 3, a through hole 302 is formed at the front end of the sleeper beam assembly 3, the supporting frame 1 is inserted inside the through rotating arm 104, the first rotating rod 202 rotates by using one end of the fixing plate 201 as an axis, fix sleeper beam assembly 3 upper end through first mobile location clamp 204, second rotary rod 203 is through using fixed plate 201 one end to rotate as the axle center to be fixed in sleeper beam assembly 3 upper end through first mobile location clamp 204, both ends around can fixing sleeper beam assembly 3 through swinging boom 104, guarantee sleeper beam assembly 3's stability.
Wherein as shown in fig. 1, the locating rack 2 has been connect soon through the bolt in support frame 1 both sides, support frame 1 pegs graft in 3 inboards of sleeper beam subassembly through swinging boom 104, swinging boom 104 pegs graft in through-hole 302 inboardly, sleeper beam subassembly 3 laminates in flexible support plate 102 upside, support frame 1 with laminate in sleeper beam subassembly 3 one side through fixed position clamp 101, locating rack 2 laminates in sleeper beam subassembly 3 opposite side through second mobile position clamp 205, locating rack 2 laminates in sleeper beam subassembly 3 upper end through first mobile position clamp 204, through the removal of second mobile position clamp 205, make the utility model discloses can adjust according to the sleeper beam subassembly 3 of different projects, through the synergism of support frame 1 and locating rack 2, can realize the accurate location of sleeper beam subassembly 3 and the stability when welding.
One specific application of this embodiment is: place sleeper beam assembly 3 in flexible support plate 102 upper end, peg graft in the inboard fixed sleeper beam assembly 3 front and back both ends of through-hole 302 through swinging boom 104, can fix not unidimensional sleeper beam assembly 3's both sides through the removal of fixed position clamp 101 and second mobile position clamp 205, make the utility model discloses a commonality is higher, the spending of saving new project frock development that can be very big, make first mobile position clamp 204 be fixed in sleeper beam assembly 3 upper end through rotating first rotary rod 202 and second rotary rod 203, stability when realizing accurate location and welding, the precision of product has been improved greatly, and the production efficiency is improved, and the upset that drives sleeper beam assembly 3 through swinging boom 104 can make things convenient for the alternative welding of sleeper beam welding seam positive and negative, reduces the clamping number of times, improves the welding precision, reduces staff's intensity of labour, has promoted production efficiency greatly.
The above is only the preferred embodiment of the present invention, and the present invention is not limited thereto, any technical solutions recorded in the foregoing embodiments are modified, and some technical features thereof are replaced with equivalent ones, and any modification, equivalent replacement, and improvement made thereby all belong to the protection scope of the present invention.
Claims (7)
1. The utility model provides a sleeper beam assembly welding frock platform, includes support frame (1), locating rack (2) and sleeper beam subassembly (3), its characterized in that: the supporting frame is characterized in that positioning frames (2) are fixed at two ends of the supporting frame (1) in parallel, a sleeper beam assembly (3) is inserted into the upper end of the supporting frame (1), and the sleeper beam assembly (3) is fixed between the supporting frame (1) and the positioning frames (2).
2. The sleeper beam assembling and welding tooling platform according to claim 1, characterized in that a fixing and positioning clamp (101) is fixed on one side of the support frame (1), the fixing and positioning clamp (101) is made of flexible materials, and a flexible support plate (102) is fixed on the upper end of the support frame (1).
3. The sleeper beam assembly welding tooling platform according to claim 1, characterized in that the left and right sides of the two ends of the support frame (1) are respectively screwed with a rotating bracket (103) through bolts, and the upper end of the rotating bracket (103) is fixed with a rotating arm (104).
4. The sleeper beam assembling and welding tooling platform according to claim 1, characterized in that two parallel fixing plates (201) are welded at the upper end of the positioning frame (2), a first rotating rod (202) is connected between the two fixing plates (201) in a rotating mode, and a first movable positioning clamp (204) is fixed on the other side, located on the fixing plate (201), of the first rotating rod (202).
5. The sleeper beam assembly welding tooling platform according to claim 4, characterized in that one side of the two fixing plates (201) is rotatably connected with a second rotating rod (203), the second rotating rod (203) is located at the upper end of the other side of the fixing plate (201) and is fixed with a limiting plate (206), the second rotating rod (203) is located at the other side of the fixing plate (201) and is fixed with a first movable positioning clamp (204), the first movable positioning clamp (204) is inserted into the inner side of the limiting plate (206) in a penetrating manner, one side of the front side of the positioning frame (2) is fixed with a second movable positioning clamp (205), and the second movable positioning clamp (205) is located at the upper end of the support frame (1).
6. The sleeper beam assembly welding tooling platform according to claim 1, characterized in that a connecting plate (301) is arranged between the sleeper beam assemblies (3), a through hole (302) is formed in the front end of each sleeper beam assembly (3) in a penetrating manner, and the support frame (1) is inserted into the inner side of the through hole (302) through a rotating arm (104).
7. The sleeper beam assembly welding tooling platform according to claim 1, characterized in that positioning frames (2) are screwed on two sides of the support frame (1) through bolts, the sleeper beam assembly (3) is attached to the upper side of the flexible support plate (102), the support frame (1) is attached to one side of the sleeper beam assembly (3) through a fixed positioning clamp (101), the positioning frames (2) are attached to the other side of the sleeper beam assembly (3) through a second movable positioning clamp (205), and the positioning frames (2) are attached to the upper end of the sleeper beam assembly (3) through a first movable positioning clamp (204).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202120600652.4U CN215238743U (en) | 2021-03-24 | 2021-03-24 | Sleeper beam assembly welding tool platform |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202120600652.4U CN215238743U (en) | 2021-03-24 | 2021-03-24 | Sleeper beam assembly welding tool platform |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN215238743U true CN215238743U (en) | 2021-12-21 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202120600652.4U Active CN215238743U (en) | 2021-03-24 | 2021-03-24 | Sleeper beam assembly welding tool platform |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN215238743U (en) |
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2021
- 2021-03-24 CN CN202120600652.4U patent/CN215238743U/en active Active
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