CN215237648U - A operation panel for pounding system casting large-scale slag ladle psammitolite - Google Patents
A operation panel for pounding system casting large-scale slag ladle psammitolite Download PDFInfo
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- CN215237648U CN215237648U CN202022907368.XU CN202022907368U CN215237648U CN 215237648 U CN215237648 U CN 215237648U CN 202022907368 U CN202022907368 U CN 202022907368U CN 215237648 U CN215237648 U CN 215237648U
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Abstract
The utility model relates to an operating platform for casting a large slag ladle sand core by pounding, which is erected on a hollow solid sample of a slag ladle, wherein one end of the hollow solid sample of the slag ladle, which corresponds to the bottom of the slag ladle, is upwards and horizontally placed; the operating platform is arranged on the outer side of the upper part of the slag pot hollow real sample and comprises a platform plate and a supporting frame; a through hole is formed in the middle of the platform plate and matched with the excircle of the corresponding part of the hollow solid sample of the slag pot; the supporting frame is arranged at the bottom of the platform plate, and the inner side surface of the supporting frame is attached to the corresponding part of the hollow real sample of the slag pot. Operation panel makes things convenient for operating personnel to stop the potential safety hazard in the aerial work to be favorable to improving foundry goods quality.
Description
Technical Field
The utility model relates to a casting technical field especially relates to an operation panel that is used for pounding system casting large-scale slag ladle psammitolite.
Background
The slag pot is important equipment in steel-making production, is used for containing high-temperature molten slag generated in the steel-making process, and is a bowl-shaped container with lifting trunnions at two sides. The slag pot is a steel casting, and a hollow full-mold pounding sand-making mold core molding method is usually adopted when a large-scale slag pot is cast. Because the height of large-scale slag ladle is higher (generally more than 1.5 meters), the wall thickness is thinner (generally 70 ~ 100mm) moreover, when pounding system inner chamber sand core, operating personnel need cross the inner chamber that the top got into hollow full pattern through the ladder and carry out the operation, perhaps stand the top plane operation at hollow full pattern, personnel's operation is very inconvenient to lead to the sand quality of pounding of psammitolite unstable, finally cause the casting defects such as bonded sand, fall sand, heavy skin often to appear in the slag ladle foundry goods matter. Meanwhile, the height drop of the large slag tank is large, an operator needs to stand at a high place for operation when the pounding sand making core is at a certain height, and potential safety hazards of falling from the high place exist under the condition that an operation platform is not arranged.
Disclosure of Invention
The utility model provides an operation panel for pounding system casting large-scale slag ladle psammitolite makes things convenient for operating personnel to stop the potential safety hazard in the aerial work to be favorable to improving foundry goods quality.
In order to achieve the above purpose, the utility model adopts the following technical scheme:
an operation platform for pounding and casting a large slag ladle sand core is erected on a hollow solid sample of a slag ladle, and one end of the hollow solid sample of the slag ladle, which corresponds to the bottom of the slag ladle, is upward and horizontally placed; the operating platform is arranged on the outer side of the upper part of the slag pot hollow real sample and comprises a platform plate and a supporting frame; a through hole is formed in the middle of the platform plate and matched with the excircle of the corresponding part of the hollow solid sample of the slag pot; the supporting frame is arranged at the bottom of the platform plate, and the inner side surface of the supporting frame is attached to the corresponding part of the hollow real sample of the slag pot.
The distance between the top surface of the platform plate and the top surface of the hollow solid sample of the slag pot is 400-600 mm.
The platform board is made of wood boards, and the supporting frame is formed by splicing wood laths.
The through hole on the platform plate is provided with a conical surface matched with the hollow real sample of the slag pot in shape.
The distance between the edge of the through hole of the platform plate and the corresponding outer edge of the platform plate is 400-600 mm.
The supporting frame consists of a main frame and inclined supports, the main frame is a groined frame, and the inclined supports are 4 and are respectively arranged at four corners of the main frame; the inner contour of the supporting frame is a regular octagon matched with the excircle of the corresponding part of the hollow solid sample of the slag pot.
The main frames are connected by adopting a lap joint or tenon-and-mortise structure, and joints are reinforced by wood glue.
The inclined support is connected with the main frame through a woodworking nail.
The main frame consists of a cross brace and a longitudinal brace, wherein two ends of the longitudinal brace are inserted into interfaces formed on the cross brace to form a mortise and tenon joint structure; a base plate is arranged in the middle of the longitudinal support, and the bottom surface of the base plate is flush with the bottom surface of the transverse support; one end of the inclined support is connected with the cross brace, and the other end of the inclined support is connected with the base plate.
Compared with the prior art, the beneficial effects of the utility model are that:
1) the operation of pounding the sand core of the large slag ladle is convenient, so that the compactness of the sand core is effectively improved; the casting defects of sand sticking, sand falling and the like of the casting are reduced; the surface quality of the steel casting is improved;
2) the repair cost of casting finishing and the cost investment of the casting are reduced;
3) the potential safety hazard of falling from a high place existing when the sand core in the inner cavity of the large slag ladle is pounded is avoided, and the working efficiency is improved.
Drawings
Figure 1 is the utility model discloses a console use state schematic diagram for making the casting large-scale slag ladle psammitolite of pounding.
Fig. 2 is a top view of fig. 1.
Fig. 3 is a front view of the operation table of the present invention.
Fig. 4 is a bottom view of fig. 3.
Fig. 5 is an isometric view of the console of the present invention.
In the figure: 1. slag pot hollow solid sample 2, operation table 21, platform plate 22, through hole 23, main frame 231, cross brace 232, longitudinal brace 24, inclined brace 25 and backing plate
Detailed Description
The following description of the embodiments of the present invention will be made with reference to the accompanying drawings:
as shown in fig. 1 and 2, the utility model relates to an operation platform for casting a large slag ladle sand core by pounding, which is erected on a slag ladle hollow solid sample 1, wherein one end of the slag ladle hollow solid sample 1 corresponding to the bottom of the slag ladle is upward and horizontally placed; the operating platform 2 is arranged on the outer side of the upper part of the slag pot hollow real sample 1, and comprises a platform plate 21 and a supporting frame as shown in figures 3-5; a through hole 22 is formed in the middle of the platform plate 21 and matched with the excircle of the corresponding part of the slag pot hollow real sample 1; the support frame is arranged at the bottom of the platform plate 21, and the inner side surface of the support frame is attached to the corresponding part of the hollow real sample 1 of the slag pot.
The distance between the top surface of the platform plate 21 and the top surface of the hollow solid sample 1 of the slag pot is 400-600 mm.
The platform board 21 is made of wood boards, and the support frame is formed by splicing wood laths.
The through hole 22 on the platform plate 21 is provided with a conical surface matched with the shape of the hollow real sample 1 of the slag pot.
The distance between the edge of the through hole 22 of the platform plate 21 and the corresponding outer edge of the platform plate 21 is 400-600 mm.
The supporting frame consists of a main frame 23 and inclined supports 24, the main frame 23 is a # -shaped frame, and the inclined supports 24 are 4 and are respectively arranged at four corners of the main frame 23; the inner contour of the supporting frame is a regular octagon matched with the excircle of the corresponding part of the slag pot hollow solid sample 1.
The main frame 23 is connected by a lap joint or tenon-and-mortise structure, and the joint is reinforced by wood glue.
The inclined support 24 is connected with the main frame 23 through a woodwork nail.
The main frame 23 is composed of a cross brace 231 and a longitudinal brace 232, wherein two ends of the longitudinal brace 232 are inserted into interfaces formed on the cross brace 231 to form a mortise and tenon joint structure; a backing plate 25 is arranged in the middle of the longitudinal support 232, and the bottom surface of the backing plate 25 is flush with the bottom surface of the transverse support 231; one end of the diagonal brace 24 is connected to the wale 231, and the other end is connected to the pad 25.
The following examples are carried out on the premise of the technical solution of the present invention, and detailed embodiments and specific operation procedures are given, but the scope of the present invention is not limited to the following examples. The methods used in the following examples are conventional methods unless otherwise specified.
[ examples ] A method for producing a compound
In this embodiment, a manufacturing process of an operation panel for casting a large slag ladle sand core by pounding is as follows:
1) according to a casting process diagram of a large-scale slag pot, the diameter size of a hollow solid sample of the slag pot corresponding to the position of 400mm of the bottom of the slag pot is measured, the operating platform is arranged at the height position, and an operator can conveniently move up and down.
2) The width of an operation platform of the operation platform is determined to be 500mm, namely the distance between the edge of a through hole of the platform plate and the outer edge of the platform plate is 500mm, so that the walking operation of personnel is facilitated;
3) manufacturing a platform plate: according to the measured corresponding height diameter (inclination corresponding to the thickness direction of the platform plate) of the slag pot sample, manufacturing the platform plate with the outline of a regular octagon, wherein the platform plate is formed by stacking 3 wood plates with the thickness of 20mm, and all the wood plates are fixed by wood glue; processing a conical through hole in the middle of the platform plate;
4) manufacturing a supporting frame: 4 wood laths with the thickness of 30mm are crossed to form a main frame in a shape like a Chinese character 'jing', and the transverse struts and the longitudinal struts are connected by adopting a mortise and tenon structure and are reinforced by wood adhesive; the cross brace is flush with the bottom surface of the longitudinal brace, so a base plate is not required to be additionally arranged; only the four corners are formed into inclined supports by 4 wood laths with 30 mm.
5) The support frame is fixed at the bottom of the platform plate through woodworking nails.
The above description is only the preferred embodiment of the present invention, but the scope of the present invention is not limited thereto, and any person skilled in the art can substitute or change the technical solution and the concept of the present invention within the technical scope disclosed in the present invention.
Claims (9)
1. An operation platform for pounding and casting a large slag ladle sand core is erected on a hollow solid sample of a slag ladle, and one end of the hollow solid sample of the slag ladle, which corresponds to the bottom of the slag ladle, is upward and horizontally placed; the operating platform is arranged on the outer side of the upper part of the hollow solid sample of the slag pot and comprises a platform plate and a supporting frame; a through hole is formed in the middle of the platform plate and matched with the excircle of the corresponding part of the hollow solid sample of the slag pot; the supporting frame is arranged at the bottom of the platform plate, and the inner side surface of the supporting frame is attached to the corresponding part of the hollow real sample of the slag pot.
2. The console for pounding and casting of the large-sized slag ladle sand core according to claim 1, wherein the distance between the top surface of the platform plate and the top surface of the hollow solid sample of the slag ladle is 400-600 mm.
3. The station of claim 1 wherein the platform plate is made of wood and the support frame is made of a strip of wood.
4. The console for pounding and casting of the large-scale slag ladle sand core according to claim 1, wherein the through holes in the platform plate have a conical surface matching the hollow full form of the slag ladle.
5. The station of claim 1 or claim 2 or claim 3 or claim 4 wherein the platform plate has a through hole edge spaced from the corresponding outer edge of the platform plate by a distance of 400 to 600 mm.
6. The operation platform for pounding and casting the large-scale slag ladle sand core according to claim 1, wherein the support frame consists of a main frame and inclined supports, the main frame is a groined frame, and the inclined supports are 4 and are respectively arranged at four corners of the main frame; the inner contour of the supporting frame is a regular octagon matched with the excircle of the corresponding part of the hollow solid sample of the slag pot.
7. The console for pounding and casting of the large-sized slag ladle sand core according to claim 6, wherein the main frames are connected in a lap joint or tenon-and-mortise structure, and joints are reinforced by wood glue.
8. The console for pounding and casting of the large slag ladle sand core according to claim 6, wherein the diagonal braces are connected with the main frame through woodworking nails.
9. The operation platform for the pounding casting of the large slag ladle sand core according to claim 6, 7 or 8, wherein the main frame consists of cross braces and longitudinal braces, wherein two ends of each longitudinal brace are inserted into interfaces formed on the cross braces to form a mortise and tenon joint structure; a base plate is arranged in the middle of the longitudinal support, and the bottom surface of the base plate is flush with the bottom surface of the transverse support; one end of the inclined support is connected with the cross brace, and the other end of the inclined support is connected with the base plate.
Priority Applications (1)
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CN202022907368.XU CN215237648U (en) | 2020-12-07 | 2020-12-07 | A operation panel for pounding system casting large-scale slag ladle psammitolite |
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CN202022907368.XU CN215237648U (en) | 2020-12-07 | 2020-12-07 | A operation panel for pounding system casting large-scale slag ladle psammitolite |
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CN215237648U true CN215237648U (en) | 2021-12-21 |
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