CN215183521U

CN215183521U - Winding equipment

Info

Publication number: CN215183521U
Application number: CN202121053319.2U
Authority: CN
Inventors: 袁亮; 周华国; 廖建勇
Original assignee: Shenzhen Honest Mechatronic Equipment Co Ltd
Current assignee: Shenzhen Honest Mechatronic Equipment Co Ltd
Priority date: 2021-05-17
Filing date: 2021-05-17
Publication date: 2021-12-14
Anticipated expiration: 2031-05-17

Abstract

The utility model provides a winding equipment, this winding equipment includes: the feeding module and the blanking module are arranged on one side of the armature exchange module, the angle conversion module, the blanking module and the winding module are arranged on the other side of the armature exchange module, the feeding module is used for conveying a plurality of armatures which are not wound to the armature exchange module, the armature exchange module is used for exchanging the positions of the wound armatures and the positions of the non-wound armatures, the angle conversion module is used for rotating the armatures by a preset angle, the blanking module is used for covering the end parts of the armatures, the winding module is used for winding the armatures, and the blanking module is used for taking off the wound armatures on the armature exchange module. The utility model discloses in, with the production overall process of armature decompose into material loading, armature exchange, angle conversion, push down, wire winding and unloading step, full automatization operation improves the production efficiency of armature.

Description

Winding equipment

Technical Field

The utility model relates to a spooling equipment's technical field especially relates to a spooling equipment.

Background

The armature is widely used as an armature in a motor and a generator, and a magnetic field is generated by winding a lead on the armature in a power-on state, or the armature can be used for cutting magnetic lines to generate electricity by winding the lead on the armature in a rotating process. However, the automation of the existing equipment for winding the armature is not high, the whole winding process cannot be realized, and the production efficiency needs to be further improved.

SUMMERY OF THE UTILITY MODEL

Based on this, the utility model provides a spooling equipment aims at improving the production efficiency of armature.

According to the utility model discloses an aspect, the utility model provides a winding equipment, this winding equipment includes: the feeding module and the blanking module are arranged on one side of the armature exchange module, the angle conversion module, the blanking module and the winding module are arranged on the other side of the armature exchange module, the feeding module is used for conveying a plurality of armatures which are not wound to the armature exchange module, the armature exchange module is used for exchanging the positions of the wound armatures and the positions of the non-wound armatures, the angle conversion module is used for rotating the armatures by a preset angle, the blanking module is used for covering the end parts of the armatures, the winding module is used for winding the armatures, and the blanking module is used for taking off the wound armatures on the armature exchange module.

As a preferred scheme, the feeding module comprises a rack, a transmission assembly and a material taking mechanism, the transmission assembly is used for transmitting a ship plate to a designated position, the ship plate is used for bearing a plurality of armatures, the material taking mechanism comprises a translation mechanism, a lifting mechanism, a distance changing mechanism and a plurality of clamping jaw mechanisms, the translation mechanism is connected with the rack, the lifting mechanism is connected with the translation mechanism, the distance changing mechanism is connected with the lifting mechanism, the clamping jaw mechanisms are connected with the distance changing mechanism, the translation mechanism is used for pushing the clamping jaw mechanisms forwards and backwards, the lifting mechanism is used for moving the clamping jaw mechanisms in the vertical direction, the distance changing mechanism is used for drawing and spreading the clamping jaw mechanisms in the length direction of the ship plate, and the clamping jaw mechanisms are used for clamping the armatures on the ship plate.

As a preferred scheme, the variable-pitch mechanism comprises a variable-pitch driving piece, a limiting guide rail, a directional guide rail, an integrated block and a plurality of connecting rods, wherein the variable-pitch driving piece is fixed on the lifting mechanism, the directional guide rail is longitudinally fixed on the lifting mechanism, the limiting guide rail is transversely fixed on the lifting mechanism, the plurality of clamping jaw mechanisms are in sliding connection with the limiting guide rail, the integrated block is connected with the output end of the variable-pitch driving piece and is in sliding connection with the directional guide rail, one end of each connecting rod is hinged with the clamping jaw mechanism, and the other end of each connecting rod is hinged with the integrated block; when the variable-pitch driving piece drives the integrated block to move, the integrated block drives the connecting rods to move, and the connecting rods drive the clamping jaw mechanisms to fold and spread along the limiting guide rail.

Preferably, the conveying assembly at least comprises a first conveying belt, a second conveying belt and a third conveying belt which are arranged side by side, wherein the first conveying belt is used for conveying the ship board carrying the armature which is not wound with wires, the second conveying belt is used for conveying the ship board carrying the armature which is wound with wires, and the third conveying belt is used for conveying the ship board carrying the armature which is not wound with wires to the material taking mechanism; the feeding module further comprises a transfer assembly connected to the frame for transferring the boat deck from the first conveyor belt to the third conveyor belt and for transferring the boat deck from the third conveyor belt to the second conveyor belt.

As a preferred scheme, the armature exchanging module comprises a main body plate, a driving assembly and an exchanging assembly, wherein the driving assembly is fixed on one side of the main body plate, the exchanging assembly is distributed on the other side of the main body plate and connected with an output end of the driving assembly, the driving assembly is used for driving the exchanging assembly to rotate, the exchanging assembly is symmetrical relative to the output end of the driving assembly, one end of the exchanging assembly is used for bearing an armature which is not wound, and the other end of the exchanging assembly is used for bearing an armature which is wound.

As an optimal scheme, the angle transform module includes the layer baffle, the main part board, stir the subassembly, lifting subassembly and rotating assembly, layer baffle and main part board interval set up, stir the subassembly and wear to establish layer baffle and main part board in proper order, stir the subassembly and be arranged in inserting the armature, the lifting subassembly is connected with the layer baffle, and the output and the main part board of lifting subassembly are connected, rotating assembly is fixed in one side that the lifting subassembly was kept away from to the layer baffle, rotating assembly's output with stir the subassembly and be connected, wherein, after the subassembly is stirred in the lifting subassembly drive and is inserted to the armature, rotating assembly drives and stirs the subassembly and rotate, in order to rotate the armature and predetermine the angle.

As a preferred scheme, the pressing module comprises a main body plate, a lifting assembly and a protection cylinder, wherein an armature is arranged on the main body plate, the lifting assembly is arranged on the main body plate, the protection cylinder is connected to the lifting assembly and is used for lifting movement under the action of the lifting assembly, the orthographic projection of the protection cylinder on the main body plate coincides with the armature, and when the lifting assembly drives the protection cylinder to move towards the direction close to the main body plate, the protection cylinder is covered on the periphery of the armature.

As a preferred scheme, the winding module comprises an X displacement assembly, a Y displacement assembly, a first Z displacement assembly, a second Z displacement assembly, a rotating assembly, a wire shearing assembly and a winding assembly, wherein the Y displacement assembly is connected with the X displacement assembly, the X displacement assembly is used for pushing the Y displacement assembly to move along the X direction, the first Z displacement assembly is connected with the Y displacement assembly, the Y displacement assembly is used for pushing the first Z displacement assembly to move along the Y direction, the second Z displacement assembly is connected with the first Z displacement assembly, the first Z displacement assembly is used for pushing the second Z displacement assembly to move along the Z direction, the rotating assembly is connected with the first Z displacement assembly, the winding assembly comprises a central part and a rotary part, the rotary part is connected with the rotating assembly, the rotating assembly is used for driving the rotary part to rotate so as to perform a winding action, the first Z displacement assembly is used for pushing the rotary part to move along the Z direction, the center piece is connected with a second Z displacement assembly, the second Z displacement assembly is used for pushing the center piece to move along the Z direction, the center piece is used for abutting against the armature, the X direction, the Y direction and the Z direction are perpendicular to each other, and the wire shearing assembly is used for shearing off the wires after the wires are fixed.

As a preferred scheme, the blanking module comprises a translation assembly and a vertical movement assembly, the translation assembly comprises a translation driving piece and a translation plate, the translation driving piece is connected with the armature exchange module, the translation plate is connected with the output end of the translation driving piece, the translation driving piece is used for driving the translation plate to move forwards and backwards, the vertical movement assembly comprises a vertical movement driving piece and a blanking hand, the vertical movement driving piece is connected with the translation plate, the blanking hand is connected with the output end of the vertical movement driving piece, and the vertical movement driving piece is used for driving the blanking hand to ascend and descend; after the translational driving piece and the vertical driving piece drive the blanking hand to be inserted into the armature, the vertical driving piece lifts the blanking hand so as to take down the armature.

The utility model discloses in, with the production overall process of armature decompose into material loading, armature exchange, angle transform, push down, wire winding and unloading step, every step corresponds material loading module, armature exchange module, angle transform module, pushes down module, wire winding module and unloading module, full automatization operation separately improves the production efficiency of armature.

Drawings

In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings required to be used in the description of the embodiments are briefly introduced below, and it is obvious that the drawings in the following description are some embodiments of the present invention, and for those skilled in the art, other drawings can be obtained according to these drawings without any creative effort.

Fig. 1 is a schematic structural view of a winding apparatus provided by the present invention at a first viewing angle;

fig. 2 is a schematic structural view of the winding device provided by the present invention at a second viewing angle;

fig. 3 is a schematic structural diagram of the feeding module provided by the present invention;

fig. 4 is a schematic structural view of a material taking mechanism provided by the present invention;

fig. 5 is a schematic view of a partial structure of the winding device provided by the present invention;

fig. 6 is a schematic structural diagram of the region a in fig. 5 according to the present invention;

fig. 7 is a schematic structural diagram of an armature switch module according to the present invention at a first viewing angle;

fig. 8 is a schematic structural diagram of an armature switch module according to the present invention at a second viewing angle;

fig. 9 is a schematic structural diagram of the blanking module provided by the present invention;

fig. 10 is a schematic structural diagram of an angle changing module according to the present invention;

fig. 11 is a schematic structural diagram of a press-down module according to the present invention;

fig. 12 is a schematic structural diagram of a winding device provided by the present invention;

fig. 13 is a schematic cross-sectional view of a winding apparatus provided by the present invention;

fig. 14 is a schematic flow chart of the operation of the winding module according to the present invention.

Detailed Description

The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are some, not all, of the embodiments of the present invention. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention.

It is also to be understood that the terminology used in the description of the invention herein is for the purpose of describing particular embodiments only and is not intended to be limiting of the invention. As used in the specification and the appended claims, the singular forms "a", "an", and "the" are intended to include the plural forms as well, unless the context clearly indicates otherwise.

It should be further understood that the term "and/or" as used in the specification and the appended claims refers to any and all possible combinations of one or more of the associated listed items, and includes such combinations.

Referring to fig. 1 and fig. 2, fig. 1 is a schematic structural view of a winding apparatus 1000 provided by the present invention at a first viewing angle, and fig. 2 is a schematic structural view of the winding apparatus 1000 provided by the present invention at a second viewing angle.

The utility model provides a spooling equipment 1000, this spooling equipment 1000 includes: the armature exchange module 200 is used for interchanging the positions of a wound armature 2000 and an unwound armature 2000, the angle conversion module 300 is used for rotating the armature 2000 by a preset angle, the armature 2000 is composed of a plurality of poles, the armature 2000 is distributed at intervals in the circumferential direction, the armature 2000 is rotated by the preset angle after one pole of the armature 2000 is wound, the armature pole changing is realized, the other pole of the armature 2000 is continuously wound, the preset angle is related to the condition that the armature 2000 is composed of a plurality of poles, for example, if the armature 2000 is comprised of 5 poles, the predetermined angle is 72 degrees, for example, if the armature 2000 is comprised of 4 poles, the predetermined angle is 90 degrees, and so on, to name but not a few. The pressing module 400 is used for covering the end of the armature 2000, the winding module 500 is used for winding the armature 2000, and the blanking module 600 is used for removing the wound armature 2000 from the armature exchange module 200.

The working principles of the feeding module 100, the armature exchanging module 200, the angle changing module 300, the pressing module 400, the winding module 500 and the discharging module 600 will be explained below one by one.

Referring to fig. 3 and 4, fig. 3 is a schematic structural diagram of the feeding module 100 according to the present invention, and fig. 4 is a schematic structural diagram of the material taking mechanism 130 according to the present invention.

The loading module 100 provided herein includes a frame 110, a transport assembly 120, and a take-off mechanism 130. The frame 110 is a basic framework of the feeding module 100 and supports each component of the whole feeding module 100; the transport assembly 120 has the function of transporting the boat plates, the transport assembly 120 being used to transfer the boat plates to designated locations for carrying a plurality of armatures 2000, the designated locations including the work area of the take off mechanism 130, the armature 2000 inspection area, the armature 2000 collection area, etc.

The material taking mechanism 130 comprises a translation mechanism 111, a lifting mechanism 112, a distance changing mechanism 113 and a plurality of clamping jaw mechanisms 114, wherein the translation mechanism 111 is connected with the rack 110, the lifting mechanism 112 is connected with the translation mechanism 111, the distance changing mechanism 113 is connected with the lifting mechanism 112, the plurality of clamping jaw mechanisms 114 are connected with the distance changing mechanism 113, and the mechanisms are mutually matched to precisely grab the armature 2000 on the ship board. Specifically, the translation mechanism 111 is used for pushing and pulling the plurality of clamping jaw mechanisms 114 forward and backward, namely, displacement of the clamping jaw mechanisms 114 in the forward and backward directions is realized, the lifting mechanism 112 is used for moving the plurality of clamping jaw mechanisms 114 in the vertical direction, namely, displacement of the clamping jaw mechanisms 114 in the up and down directions is realized, the distance varying mechanism 113 is used for drawing and spreading the plurality of clamping jaw mechanisms 114 along the length direction of the ship board, the plurality of clamping jaw mechanisms 114 are used for clamping the plurality of armatures 2000 on the ship board, namely, the distance varying mechanism 113 draws the plurality of clamping jaw mechanisms 114 together to clamp the armatures 2000 on the ship board, and then spreads the plurality of clamping jaw mechanisms 114 to be transmitted to the processing module, so that each armature 2000 is in one-to-one correspondence with the winding stations.

The variable-pitch mechanism 113 comprises a variable-pitch driving piece 131, a limit guide rail 132, a directional guide rail 133, a manifold block 134 and a plurality of connecting rods 135, wherein the variable-pitch driving piece 131 can be fixed on a lifting plate of the lifting mechanism 112, the directional guide rail 133 is longitudinally fixed on the lifting mechanism 112, the limit guide rail 132 is transversely fixed on the lifting mechanism 112 and is transversely and longitudinally perpendicular to each other, the plurality of clamping jaw mechanisms 114 are slidably connected with the limit guide rail 132, the limit guide rail 132 is used for limiting the plurality of clamping jaw mechanisms 114 to slide only along the transverse direction, the manifold block 134 is connected with the output end of the variable-pitch driving piece 131 and is slidably connected with the directional guide rail 133, the directional guide rail 133 is used for limiting the manifold block 134 to slide only in the longitudinal direction, two opposite ends of each connecting rod 135 are respectively hinged with the clamping jaw mechanisms 114 and the manifold block 134, and the connecting rods 135 are used for connecting the clamping jaw mechanisms 114.

When the variable-pitch driving element 131 drives the manifold 134 to move, the manifold 134 drives the plurality of connecting rods 135 to move, and the plurality of connecting rods 135 drive the plurality of clamping jaw mechanisms 114 to gather and spread along the limiting guide rail 132. Specifically, when the variable-pitch driving element 131 drives the manifold block 134 to move upward along the directional guide rail 133, the manifold block 134 drives the clamping jaw mechanisms 114 to move close to each other along the limiting guide rail 132 through the connecting rod 135; when the variable-pitch driving member 131 drives the manifold 134 to move downward along the directional guide rail 133, the manifold 134 drives the clamping jaw mechanisms 114 to move away from each other along the limiting guide rail 132 through the connecting rods 135.

Optionally, the plurality of connecting rods 135 are symmetrically distributed on two opposite sides of the integrated block 134, and the symmetrically distributed connecting rods 135 have symmetry in movement, so as to ensure the consistency of the movement pace.

Optionally, each two symmetrically distributed links 135 share a common hinge point, which not only saves assembly space, but also further ensures the consistency of the movement pace.

Further, the pitch-changing mechanism 113 further includes a plurality of stoppers 136, the plurality of stoppers 136 are respectively fixed on the lifting mechanism 112, and the plurality of stoppers 136 are respectively used for abutting against the clamping jaw mechanisms 114 when the plurality of clamping jaw mechanisms 114 are spread, so as to limit further movement of the clamping jaw mechanisms 114, and ensure that each clamping jaw mechanism 114 can be aligned with the processing module.

The conveying assembly 120 at least comprises a first conveying belt 21, a second conveying belt 22 and a third conveying belt 23 which are arranged side by side, the first conveying belt 21 is used for conveying a boat plate carrying the unprocessed armature 2000, the second conveying belt 22 is used for conveying a boat plate carrying the processed armature 2000, the third conveying belt 23 is used for conveying the boat plate carrying the unprocessed armature 2000 to the material taking mechanism 130, and the first conveying belt 21, the second conveying belt 22 and the third conveying belt 23 are used for respectively conveying armatures 2000 in different states so as to manage the armatures 2000 more accurately and prevent the armatures 2000 in different states from being mixed together.

The transport assembly 120 may further comprise a fourth transport belt 24, the fourth transport belt 24 being placed side by side with the first transport belt 21, but the transport direction of the fourth transport belt 24 being opposite to the transport direction of the first transport belt 21, the fourth transport belt 24 being used to transport the boat board not carrying the armature 2000 back to the starting position, so that the boat board can be recycled.

Please refer to fig. 5 to 8, fig. 5 is a partial schematic structural diagram of a winding apparatus 1000 provided by the present invention, fig. 6 is a schematic structural diagram of an area a in fig. 5, fig. 7 is a schematic structural diagram of an armature switch module 200 provided by the present invention at a first viewing angle, and fig. 8 is a schematic structural diagram of the armature switch module 200 provided by the present invention at a second viewing angle.

The armature exchange module 200 provided by the application comprises a main body plate 210, a driving assembly 220 and an exchange assembly 230, wherein the main body plate 210 separates the driving assembly 220 from the exchange assembly 230, the exchange assembly 230 is symmetrical relative to the rotation axis of the exchange assembly, one end of the exchange assembly 230 is used for bearing an unprocessed armature 2000, and the other end of the exchange assembly 230 is used for bearing a processed armature 2000. The driving assembly 220 is fixed on one side of the main body plate 210, the exchanging assembly 230 is distributed on the other side of the main body plate 210 and connected with the output end of the driving assembly 220, the driving assembly 220 is used for driving the exchanging assembly 230 to rotate, and after the exchanging assembly 230 rotates by a preset angle, the purpose of exchanging the position of the armature 2000 is achieved, the continuous operation of winding is ensured, and the preset angle can be 90 degrees, 180 degrees and the like.

The driving assembly 220 may be powered by an air cylinder, and specifically, the driving assembly 220 includes a driving air cylinder 221, a rack 222 and a gear 223, the driving air cylinder 221 is fixed on the main body plate 210, the rack 222 is connected with an output end of the driving air cylinder 221, the gear 223 is engaged with the rack 222, and the exchanging assembly 230 is connected with the gear 223. When the driving cylinder 221 pushes the rack 222 to move, the rack 222 drives the gear 223 to rotate, and the gear 223 further drives the exchanging component 230 to rotate. The number of the exchanging component 230 may be multiple, the number of the corresponding gears 223 is multiple, each gear 223 drives one exchanging component 230 to rotate, the multiple gears 223 are respectively engaged at different positions of the rack 222, and when the rack 222 moves, the rack 222 drives the multiple gears 223 to synchronously rotate.

The driving assembly 220 further includes a plurality of guide blocks 224, the plurality of guide blocks 224 are fixed on the main body plate 210, the rack 222 penetrates the plurality of guide blocks 224, and the guide blocks 224 support the rack 222 to provide guidance for the rack 222. When the section of the rack 222 is circular, the guide block 224 may be provided with a round hole or a square hole; when the rack 222 has a square cross section, the guide block 224 may have a square hole.

The driving assembly 220 further includes a limiting block 225 and at least two buffers 226, the limiting block 225 is connected to the rack 222, the limiting block 225 moves along with the rack 222, the at least two buffers 226 are connected to the main body plate 210 and distributed on two sides of the limiting block 225, and the at least two buffers 226 are configured to abut against the limiting block 225 after the rack 222 slides for a predetermined distance, so as to limit the movement of the limiting block 225 and the rack 222, and further limit the rotation of the gear 223. The preset distance is related to a preset angle that the exchange assembly 230 needs to rotate, and the preset angle that the exchange assembly 230 needs to rotate determines the preset distance corresponding to the rack 222.

Referring to fig. 5, 6 to 9, fig. 9 is a schematic structural diagram of a blanking module 600 according to the present invention.

The blanking module 600 provided by the present application includes a translation assembly 610 and a riser assembly 620, the translation assembly 610 is connected with the armature exchange module 200, and the riser assembly 620 is connected with the translation assembly 610. The translation assembly 610 has a function of advancing and retreating, the erector assembly 620 has a function of ascending and descending, the translation assembly 610 moves the erector assembly 620 forward and retreats, and the erector assembly 620 ascends and descends, thereby removing the armature 2000.

Specifically, the translation assembly 610 includes a translation driving element 612 and a translation plate 614, the translation plate 614 is connected to an output end of the translation driving element 612, the translation driving element 612 is used for driving the translation plate 614 to advance and retract, and the translation driving element 612 may be a cylinder as a driving element or a servo motor matching a screw rod as a driving element. The vertical moving assembly 620 comprises a vertical moving driving member 622 and a blanking hand 624, wherein the vertical moving driving member 622 is connected with the translation plate 614, the blanking hand 624 is connected with the output end of the vertical moving driving member 622, and the vertical moving driving member 622 is used for driving the blanking hand 624 to ascend and descend. The complete motion relationship is as follows: the translation driving member 612 drives the translation plate 614 to advance and retreat, the translation plate 614 drives the vertical driving member 622 to advance and retreat, and the vertical driving member 622 drives the blanking hand 624 to ascend and descend.

In order to make the technical solution of the present application more recognizable to those skilled in the art, the working principle of the line module will be specifically explained below, but the present application is not limited thereto. After the winding of the armature 2000 is finished, the translational driving part 612 drives the blanking hand 624 to move towards the armature 2000, and the vertical driving part 622 drives the blanking hand 624 to ascend or descend, so that the blanking hand 624 just falls below the material taking position; 2, vertically moving the driving member 622 to drive the blanking hand 624 to rise, so as to apply an upward force to the armature 2000, thereby removing the armature 2000; 3, the translational driving piece 612 drives the blanking hand 624 to move in the direction away from the armature 2000, so as to complete the task of material taking.

Referring to fig. 5, 6 to 10, fig. 10 is a schematic structural diagram of an angle transformation module 300 according to the present invention.

The application provides an angle conversion module includes layer baffle 310, main part board 210, stir subassembly 330, lifting subassembly 340 and rotating assembly 350, and layer baffle 310 and main part board 210 interval set up, and two can be parallel to each other, stir subassembly 330 and wear to establish layer baffle 310 and main part board 210 in proper order, stir subassembly 330 and wear to establish layer baffle 310 and be connected with rotating assembly 350, stir subassembly 330 and wear to establish main part board 210 and be used for inserting in armature 2000. The lift assembly 340 is connected to the layer separator 310, and the output end of the lift assembly 340 is connected to the main body plate 210, and the lift assembly 340 pushes the toggle assembly 330 to be lifted and thus inserted into the armature 2000. The rotating assembly 350 is fixed on the side of the layer partition 310 away from the lifting assembly 340, and the output end of the rotating assembly 350 is connected with the toggle assembly 330.

The toggle assembly 330 comprises a central shaft 331 and a pull fork 332, the central shaft 331 sequentially penetrates through the layer of partition plates 310 and the main body plate 210, one end of the central shaft 331 penetrates through the layer of partition plates 310 to be connected with the rotating assembly 350, the other end of the central shaft 331 penetrates through the main body plate 210 to be eccentrically connected with the pull fork 332, the central shaft 331 and the armature 2000 can be on the same axis, and the pull fork 332 is used for being inserted into the armature 2000. Since the fork 332 is eccentrically connected to the center shaft 331, the fork 332 can move along the axis of the center shaft 331 when the center shaft 331 rotates, thereby rotating the armature 2000.

The lifting assembly 340 comprises a lifting cylinder 341, a bearing 343 sleeve 342 and a bearing 343, the lifting cylinder 341 is connected with the layer partition 310, the bearing 343 sleeve 342 is assembled in the main body plate 210, the bearing 343 is assembled in the bearing 343 sleeve 342, and the toggle assembly 330 penetrates through the bearing 343 and is connected with the bearing 343. The lifting cylinder 341 pushes the main body plate 210, the cylinder drives the layer separating plate 310 to move, and the layer separating plate 310 drives the toggle assembly 330 to move together.

Referring to fig. 5, 6 to 11, fig. 11 is a schematic structural diagram of a push-down module 400 according to the present invention.

The utility model provides a press-down module 400, the press-down module 400 comprises a main body plate 210, a lifting component 420 and a protection cylinder 430, an armature 2000 is arranged on the main body plate 210; the lifting assembly 420 is disposed on the main body plate 210; the protection cylinder 430 is connected to the lifting assembly 420 and is configured to lift and lower under the action of the lifting assembly 420, wherein an orthographic projection of the protection cylinder 430 on the main body plate 210 coincides with the armature 2000, and when the lifting assembly 420 drives the protection cylinder 430 to move toward the main body plate 210, the protection cylinder 430 covers the periphery of the armature 2000. In summary, in the present application, by providing the protection cylinder 430 connected to the lifting assembly 420, when the lifting assembly 420 drives the protection cylinder 430 to move toward the armature 2000, the protection cylinder 430 can cover the periphery of the commutator of the armature 2000, so as to protect the armature 2000, thereby preventing the commutator of the armature 2000 from being damaged due to collision with the armature 2000 during the movement of the winding module 500. After the winding module 500 completes winding, the lifting assembly 420 may drive the protection cylinder 430 to move away from the armature 2000 to expose the armature 2000, so as to facilitate removing the wound armature 2000.

The pressing module 400 may include a mounting frame 440, the lifting assembly 420 is connected to two opposite sides of the mounting frame 440 for pushing the mounting frame 440 to move up and down, and a plurality of protection cylinders 430 are disposed on the mounting frame 440 to be capable of moving towards the direction close to the armature 2000 or away from the armature 2000 under the driving of the mounting frame 440, thereby simplifying the structural complexity of the lifting assembly 420.

The pressing module 400 further includes a pulling wire assembly 450, wherein the pulling wire assembly 450 is disposed on the mounting bracket 440, and is used for clamping the cable after the winding of the winding module 500 is completed, so that the cable keeps a certain distance from the armature 2000, and the cable is cut by the cable cutting mechanism.

The pressing module 400 further includes a dust suction assembly 460, and the dust suction assembly 460 is disposed at a side of the wire clamping assembly. When the cable clamping assembly drives the cable to move and the cable is broken, the dust suction assembly 460 can suck the chips and collect the chips, so that the chips are prevented from falling and accumulating.

The armature switch module 200 further comprises a telescopic fork 227 and a spring (not shown), wherein one end of the spring is connected with the switch assembly 230, the other end of the spring is connected with the telescopic fork 227, and the telescopic fork 227 is used for being inserted into the armature 2000 to limit the armature 2000 to prevent the armature from rotating. Push down module 400 still includes stirring cylinder 470, stirs cylinder 470 and is connected with mounting bracket 440, stirs cylinder 470 and moves down the back along with mounting bracket 440, stirs the output of cylinder 470 and is connected with flexible fork 227, when needs carry out the angle transform to armature 2000's utmost point, stirs cylinder 470 and promotes flexible fork 227 and move to the direction of keeping away from armature 2000, and flexible fork 227 compresses the spring simultaneously. After the angular commutation of the poles of the armature 2000 is completed, the spring return pushes the telescopic fork 227 to insert into the armature.

Referring to fig. 12 and 11, fig. 11 is a schematic structural diagram of a winding apparatus 1000 according to the present invention, and fig. 12 is a schematic cross-sectional diagram of the winding apparatus 1000 according to the present invention.

The winding module 500 provided by the present application comprises an X displacement assembly 510, a Y displacement assembly 520, a first Z displacement assembly 530, a second Z displacement assembly 540, a rotation assembly 550, a winding assembly 560, a wire cutting assembly 570 and a wire fixing assembly 580. The Y displacement assembly 520 is connected with the X displacement assembly 510, the X displacement assembly 510 is used for pushing the Y displacement assembly 520 to move along the X direction, the first Z displacement assembly 530 is connected with the Y displacement assembly 520, the Y displacement assembly 520 is used for pushing the first Z displacement assembly 530 to move along the Y direction, the second Z displacement assembly 540 is connected with the first Z displacement assembly 530, the first Z displacement assembly 530 is used for pushing the second Z displacement assembly 540 to move along the Z direction, the rotating assembly 550 is connected with the first Z displacement assembly 530, the first Z displacement assembly 530 is used for pushing the rotating assembly 550 to move along the Z direction, the winding assembly 560 is connected with the rotating assembly 550, the rotating assembly 550 is used for driving the winding assembly 560 to rotate so as to achieve the purpose of winding, wherein the X direction, the Y direction and the Z direction are mutually perpendicular, the X displacement assembly 510, the Y displacement assembly 520 and the first Z displacement assembly 530 are mutually matched to enable the winding assembly 560 to achieve the purpose of three-dimensional displacement, in addition, the rotation assembly 550 rotates the winding assembly 560, that is, the X displacement assembly 510, the Y displacement assembly 520, the first Z displacement assembly 530, and the rotation assembly 550 cooperate with each other to complete the winding operation of the winding assembly 560. The wire fixing assembly 580 is used for fixing a lead on the armature 2000 after the armature 2000 is wound; the cutting assembly 570 is used to cut the wire after it is secured.

The X displacement assembly 510 includes a first fixing plate, a first motor, a first guide rail, a first lead screw and a first slider, the first motor and the first guide rail are fixed on the first fixing plate respectively, the first lead screw is connected with an output end of the first motor, the first slider is connected with the first lead screw, and the Y displacement assembly 520 is connected with the first slider and is slidably connected with the first guide rail.

The Y displacement assembly 520 includes a second fixing plate, a second motor, a second guide rail, a second lead screw and a second slider, the second fixing plate is connected to the X displacement assembly 510, the second motor and the second guide rail are fixed to the second fixing plate, the second lead screw is connected to an output end of the second motor, the second slider is connected to the second lead screw, and the first Z displacement assembly 530 is connected to the second slider and slidably connected to the second guide rail.

The first Z-displacement assembly 530 includes a third fixing plate, a third motor, a third guide rail, a third lead screw and a third slider, the third fixing plate is connected with the Y-displacement assembly 520, the third motor and the third guide rail are respectively fixed on the third fixing plate, the third lead screw is connected with the output end of the third motor, the third slider is connected with the third lead screw, and the rotating assembly is connected with the third slider and is slidably connected with the third guide rail.

The second Z displacement assembly 540 includes a spacer, a first cylinder, a first abutting disk and a second abutting disk, the first cylinder is connected with the first Z displacement assembly 530 and the spacer, the first abutting disk and the second abutting disk are sleeved on the stator at intervals, and the spacer is inserted between the first abutting disk and the second abutting disk.

The rotation assembly 550 includes a rotation motor, a driving wheel, a driven wheel and a transmission member, the rotation motor is connected to the first Z displacement assembly, the driving wheel is connected to an output end of the rotation motor, the driven wheel is connected to the rotor, and the transmission member is connected to the driving wheel and the driven wheel respectively.

Specifically, the winding assembly 560 includes a central element 561 and a rotating element 562, the rotating element 562 is connected to the exchanging assembly 230, the exchanging assembly 230 is configured to drive the rotating element 562 to rotate for performing a winding operation, the central element 561 is connected to the second Z displacement assembly 540, the second Z displacement assembly 540 is configured to push the central element 561 to move along the Z direction, and the central element 561 is configured to abut against the armature 2000 to prevent the wire from sliding down to the outer surface of the armature 2000 during the winding process.

The rotating part 562 comprises an outer cover 563, a plurality of turning wheels 564 and a winding head 565, the outer cover 563 is connected with the exchanging component 230, the turning wheels 564 are sequentially arranged in the outer cover 563, the winding head 565 is connected with the outer cover 563, a wire sequentially passes through the turning wheels 564 and then penetrates out of the winding head 565, the outer cover 563 rotates under the driving of the exchanging component 230, and the outer cover 563 drives the deformation wheels and the winding head 565 to rotate, so that the purpose of winding is achieved. The central member 561 includes a rotating shaft 566, a fixed head 567 and a hold-down spring 568, the rotating shaft 566 is connected to the second Z-displacement assembly 540, opposite ends of the hold-down spring 568 are connected to the rotating shaft 566 and the fixed head 567, respectively, and the fixed head 567 is used to hold the armature 2000. In the winding process, the first Z displacement assembly 530 drives the central member 561 to slightly move in the Z direction, so as to achieve the purpose of uniform winding, and at this time, the compression spring 568 compresses the armature 2000 by its own elastic force, so as to prevent the gap between the fixing head 567 and the armature 2000, and the wire is wound to the outer surface of the armature 2000.

Referring to fig. 14, fig. 14 is a schematic flow chart illustrating the operation of the winding module 500 according to the present invention.

S101: the loading module 100 delivers a plurality of armature 2000 that is not wound to the armature exchange module 200.

S102: the armature exchange module 200 replaces the wound armature 2000 with the non-wound armature 2000.

S103: the blanking module 600 removes the wound armature 2000 from the armature exchange module 200.

S104: the angle changing module 300 rotates the armature 2000 by a predetermined angle.

S105: the push-down module 400 covers the end of the armature 2000.

S106: the winding module 500 winds the armature 2000.

The specific principle of each step is explained as the corresponding embodiment, and is not described in detail herein. It should be noted that the above 6 steps are not strictly performed in sequence, and the sequence of the steps is finely adjusted in the three states of the starting of the winding apparatus 1000, the running of the winding apparatus 1000 and the ending of the winding apparatus 1000, but the obtained finished product is consistent.

The above description is only for the specific embodiments of the present invention, but the scope of the present invention is not limited thereto, and any person skilled in the art can easily think of various equivalent modifications or replacements within the technical scope of the present invention, and these modifications or replacements should be covered within the scope of the present invention. Therefore, the protection scope of the present invention shall be subject to the protection scope of the claims.

Claims

1. A spooling apparatus, comprising: the feeding module and the blanking module are arranged on one side of the armature exchange module, the angle conversion module, the blanking module and the winding module are arranged on the other side of the armature exchange module, the feeding module is used for conveying a plurality of armature which are not wound to the armature exchange module, the armature exchange module is used for exchanging the positions of the armature which is wound and the armature which is not wound, the angle conversion module is used for rotating the armature by a preset angle, the blanking module is used for covering the end part of the armature, the winding module is used for winding the armature, and the blanking module is used for taking down the armature which is wound on the armature exchange module.

2. The spooling apparatus of claim 1 wherein the loading module comprises a frame, a transport assembly and a take-off mechanism, the conveying assembly is used for conveying a boat plate to a designated position, the boat plate is used for bearing a plurality of armatures, the material taking mechanism comprises a translation mechanism, a lifting mechanism, a variable-pitch mechanism and a plurality of clamping jaw mechanisms, the translation mechanism is connected with the frame, the lifting mechanism is connected with the translation mechanism, the pitch changing mechanism is connected with the lifting mechanism, the plurality of clamping jaw mechanisms are connected with the variable-pitch mechanism, the translation mechanism is used for pushing the plurality of clamping jaw mechanisms forwards and pulling the plurality of clamping jaw mechanisms backwards, the lifting mechanism is used for moving the clamping jaw mechanisms in the vertical direction, the distance changing mechanism is used for drawing and diffusing the clamping jaw mechanisms along the length direction of the ship board, and the clamping jaw mechanisms are used for clamping a plurality of armatures on the ship board.

3. The winding device according to claim 2, wherein the pitch-varying mechanism comprises a pitch-varying driving member, a limiting guide rail, a directional guide rail, a manifold block and a plurality of connecting rods, the pitch-varying driving member is fixed on the lifting mechanism, the directional guide rail is longitudinally fixed on the lifting mechanism, the limiting guide rail is transversely fixed on the lifting mechanism, the plurality of clamping jaw mechanisms are slidably connected with the limiting guide rail, the manifold block is connected with the output end of the pitch-varying driving member and slidably connected with the directional guide rail, one end of each connecting rod is hinged with the clamping jaw mechanism, and the other end of each connecting rod is hinged with the manifold block; when the distance-variable driving piece drives the integrated block to move, the integrated block drives the connecting rods to move, and the connecting rods drive the clamping jaw mechanisms to fold and spread along the limiting guide rail.

4. The winding device according to claim 2, characterized in that the transport assembly comprises at least a first transport belt, a second transport belt and a third transport belt which are arranged side by side, wherein the first transport belt is used for transporting the ship board carrying the armature which is not wound, the second transport belt is used for transporting the ship board carrying the armature which is wound, and the third transport belt is used for transporting the ship board carrying the armature which is not wound to the position of the material taking mechanism; the feeding module further comprises a transfer assembly connected with the frame, wherein the transfer assembly is used for transferring ship boards from the first conveying belt to the third conveying belt and transferring the ship boards from the third conveying belt to the second conveying belt.

5. The winding device according to claim 1, wherein the armature exchanging module comprises a main body plate, a driving assembly and an exchanging assembly, the driving assembly is fixed on one side of the main body plate, the exchanging assembly is distributed on the other side of the main body plate and connected with the output end of the driving assembly, the driving assembly is used for driving the exchanging assembly to rotate, the exchanging assembly is symmetrical relative to the output end of the driving assembly, one end of the exchanging assembly is used for bearing an armature which is not wound, and the other end of the exchanging assembly is used for bearing an armature which is wound.

6. The winding device according to claim 1, wherein the angle conversion module comprises a layer partition plate, a main body plate, a shifting assembly, a lifting assembly and a rotating assembly, the layer partition plate and the main body plate are arranged at intervals, the shifting assembly sequentially penetrates through the layer partition plate and the main body plate, the shifting assembly is used for being inserted into an armature, the lifting assembly is connected with the layer partition plate, the output end of the lifting assembly is connected with the main body plate, the rotating assembly is fixed on one side, away from the lifting assembly, of the layer partition plate, the output end of the rotating assembly is connected with the shifting assembly, and after the lifting assembly drives the shifting assembly to be inserted into the armature, the rotating assembly drives the shifting assembly to rotate so as to rotate the armature by a preset angle.

7. The winding device according to claim 1, wherein the pressing module comprises a main body plate, a lifting assembly and a protection cylinder, the main body plate is provided with an armature, the lifting assembly is arranged on the main body plate, the protection cylinder is connected to the lifting assembly, the protection cylinder is used for lifting movement under the action of the lifting assembly, wherein an orthographic projection of the protection cylinder on the main body plate coincides with the armature, and when the lifting assembly drives the protection cylinder to move towards a direction close to the main body plate, the protection cylinder covers the periphery of the armature.

8. The winding device according to claim 1, wherein the winding module comprises an X displacement assembly, a Y displacement assembly, a first Z displacement assembly, a second Z displacement assembly, a rotating assembly, a wire cutting assembly and a winding assembly, the Y displacement assembly is connected with the X displacement assembly, the X displacement assembly is used for pushing the Y displacement assembly to move along an X direction, the first Z displacement assembly is connected with the Y displacement assembly, the Y displacement assembly is used for pushing the first Z displacement assembly to move along a Y direction, the second Z displacement assembly is connected with the first Z displacement assembly, the first Z displacement assembly is used for pushing the second Z displacement assembly to move along a Z direction, the rotating assembly is connected with the first Z displacement assembly, the winding assembly comprises a center piece and a rotating piece, and the rotating piece is connected with the rotating assembly, the rotating assembly is used for driving the rotating piece to rotate so as to perform a winding action, the first Z displacement assembly is used for pushing the rotating piece to move along the Z direction, the center piece is connected with the second Z displacement assembly, the second Z displacement assembly is used for pushing the center piece to move along the Z direction, the center piece is used for abutting against an armature, the X direction, the Y direction and the Z direction are perpendicular to each other, and the wire cutting assembly is used for cutting off a wire after the wire is fixed.

9. The winding device according to claim 1, wherein the blanking module comprises a translation assembly and a vertical movement assembly, the translation assembly comprises a translation driving member and a translation plate, the translation driving member is connected with the armature exchange module, the translation plate is connected with an output end of the translation driving member, the translation driving member is used for driving the translation plate to advance and retreat, the vertical movement assembly comprises a vertical movement driving member and a blanking hand, the vertical movement driving member is connected with the translation plate, the blanking hand is connected with an output end of the vertical movement driving member, and the vertical movement driving member is used for driving the blanking hand to ascend and descend; after the translation driving piece and the vertical driving piece drive the blanking hand to be inserted into the armature, the vertical driving piece lifts the blanking hand so as to take down the armature.