CN215153005U - Antenna production equipment - Google Patents
Antenna production equipment Download PDFInfo
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- CN215153005U CN215153005U CN202121276668.0U CN202121276668U CN215153005U CN 215153005 U CN215153005 U CN 215153005U CN 202121276668 U CN202121276668 U CN 202121276668U CN 215153005 U CN215153005 U CN 215153005U
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 70
- 239000000463 material Substances 0.000 claims abstract description 32
- 238000005520 cutting process Methods 0.000 claims abstract description 27
- 239000000758 substrate Substances 0.000 claims abstract description 23
- 238000000034 method Methods 0.000 claims abstract description 19
- 239000000853 adhesive Substances 0.000 claims abstract description 17
- 230000001070 adhesive effect Effects 0.000 claims abstract description 17
- 238000013329 compounding Methods 0.000 claims abstract description 14
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 claims abstract description 9
- 229910052782 aluminium Inorganic materials 0.000 claims abstract description 9
- 239000011888 foil Substances 0.000 claims abstract description 9
- 238000004026 adhesive bonding Methods 0.000 claims abstract description 6
- 239000002699 waste material Substances 0.000 claims description 64
- 230000007246 mechanism Effects 0.000 claims description 23
- 238000011084 recovery Methods 0.000 claims description 14
- 230000008569 process Effects 0.000 claims description 11
- 239000000428 dust Substances 0.000 claims description 10
- 238000004140 cleaning Methods 0.000 claims description 9
- 238000001035 drying Methods 0.000 claims description 9
- 238000003698 laser cutting Methods 0.000 claims description 9
- 210000004877 mucosa Anatomy 0.000 claims description 8
- 238000003848 UV Light-Curing Methods 0.000 claims description 7
- 230000002950 deficient Effects 0.000 claims description 7
- 238000001179 sorption measurement Methods 0.000 claims description 6
- 238000011179 visual inspection Methods 0.000 claims description 3
- 230000008901 benefit Effects 0.000 abstract description 3
- 208000028659 discharge Diseases 0.000 description 11
- 239000005030 aluminium foil Substances 0.000 description 8
- 239000003292 glue Substances 0.000 description 6
- 230000005540 biological transmission Effects 0.000 description 4
- 238000001514 detection method Methods 0.000 description 4
- 230000007613 environmental effect Effects 0.000 description 4
- 238000007711 solidification Methods 0.000 description 4
- 230000008023 solidification Effects 0.000 description 4
- 239000002912 waste gas Substances 0.000 description 4
- 239000002351 wastewater Substances 0.000 description 4
- 239000011248 coating agent Substances 0.000 description 3
- 238000000576 coating method Methods 0.000 description 3
- 150000001875 compounds Chemical class 0.000 description 3
- 230000000007 visual effect Effects 0.000 description 3
- 238000003486 chemical etching Methods 0.000 description 2
- 230000007547 defect Effects 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 238000007599 discharging Methods 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 238000005530 etching Methods 0.000 description 2
- 230000002349 favourable effect Effects 0.000 description 2
- 238000004064 recycling Methods 0.000 description 2
- 238000000926 separation method Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000004891 communication Methods 0.000 description 1
- 239000002131 composite material Substances 0.000 description 1
- 239000012141 concentrate Substances 0.000 description 1
- 238000003912 environmental pollution Methods 0.000 description 1
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- 238000012986 modification Methods 0.000 description 1
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- 239000007921 spray Substances 0.000 description 1
- 230000007704 transition Effects 0.000 description 1
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Abstract
The application relates to the technical field of antenna production, in particular to antenna production equipment which comprises a pattern printing device, an adhesive device, a compounding device and a die cutting device; the pattern printing device is used for printing patterns on the antenna base material; the gluing device is used for applying adhesive on the printed pattern; the compounding device is used for compounding the aluminum foil and one surface of the antenna substrate with the printed patterns; the die cutting device is used for performing die cutting treatment on the compounded antenna base material. The method has the advantages of short production period, high production efficiency, environment-friendly production process and low production cost, and effectively solves the technical problems of high production cost and non-environment-friendly production in the prior art.
Description
Technical Field
The application relates to the technical field of antenna production, in particular to antenna production equipment.
Background
The traditional RFID antenna is usually manufactured by adopting a gravure etching method and has the following defects:
1. the process is various, the manufacturing period is long, and the cost is high;
2. and a large amount of waste water and waste gas are generated by using a chemical etching method, so that the environment is seriously polluted.
Therefore, an RFID antenna production device with an environment-friendly production process and low production cost is needed.
SUMMERY OF THE UTILITY MODEL
In view of this, the present application aims to provide an antenna production device, which effectively solves the technical problems of high production cost and environmental pollution in the prior art.
In order to achieve the purpose, the application provides the following technical scheme:
an antenna production device comprises a pattern printing device, an adhesive device, a compounding device and a die cutting device;
the pattern printing device is used for printing patterns on the antenna base material;
the gluing device is used for applying adhesive on the printed pattern;
the compounding device is used for compounding the aluminum foil and one surface of the antenna substrate with the printed patterns;
the die cutting device is used for performing die cutting treatment on the compounded antenna base material.
Preferably, in the above antenna production apparatus, a drying device for performing a drying process on the printed pattern is further included.
Preferably, in the above antenna production apparatus, a UV curing device for performing a UV curing process on the antenna base material after the composition is performed is further included.
Preferably, in the above antenna production apparatus, a laser cutting device for performing laser cutting processing on the die-cut antenna base material is further included.
Preferably, in the above antenna production apparatus, a waste disposal device for performing a waste disposal process on the die-cut antenna base material is further included.
Preferably, in the above antenna production apparatus, the waste disposal device is specifically a first waste disposal mechanism;
the first waste discharge mechanism comprises a mucosa conveying roller, a first roller group and a first waste recovery roller.
Preferably, in the above antenna production apparatus, the waste disposal device is specifically a second waste disposal mechanism;
the second waste discharge mechanism comprises a vacuum adsorption mechanism, a vacuum material suction device, a second roller set and a second waste recovery roller.
Preferably, in the antenna production apparatus described above, a dust cleaning device for performing dust cleaning processing on the antenna base material is further included.
Preferably, in the above antenna production apparatus, a visual inspection device for visually inspecting the antenna product obtained by the waste disposal process and a marking device for marking the defective product are further included.
Preferably, in the above antenna production apparatus, a conveying line for conveying the antenna base material is further included.
Compared with the prior art, the beneficial effects of this application are:
the application provides an antenna production facility, in process of production, the antenna substrate passes through the adhesive with the aluminium foil and compounds, and the coating pattern of adhesive is the same with the figure of final antenna product, make all the other aluminium foils departments not have the adhesive, be convenient for waste discharge and the recovery reutilization of aluminium foil after the complex, the maximize utilization of resource has been guaranteed, compared with the prior art, the whole production process of this application realizes automaticly, and the production process can not produce a large amount of waste water waste gas, it is short to have a production cycle, high production efficiency, the production process environmental protection, low in production cost's advantage, the technical problem that has high in production cost and production non-environmental protection among the prior art has been solved effectively.
Drawings
In order to more clearly illustrate the embodiments of the present application or the technical solutions in the prior art, the drawings needed to be used in the description of the embodiments or the prior art will be briefly introduced below, it is obvious that the drawings in the following description are only embodiments of the present application, and for those skilled in the art, other drawings can be obtained according to the provided drawings without creative efforts.
Fig. 1 is a production flow chart of an antenna production apparatus according to an embodiment of the present disclosure;
fig. 2 is a structural diagram of a first waste discharge mechanism of an antenna production apparatus according to an embodiment of the present disclosure;
fig. 3 is a structural diagram of a second waste discharge mechanism of an antenna production apparatus according to an embodiment of the present application.
In the figure:
the device comprises a feeding roller 1, a pattern printing device 2, a drying device 3, a gluing device 4, an aluminum foil roller 5, a compounding device 6, a UV curing device 7, a die cutting device 8, a laser cutting device 9, a dust cleaning device 10, a waste discharge treatment device 11, a visual detection device 12, a marking device 13, a receiving roller 14, a traction roller set 15, a first waste discharge mechanism 100, a mucosa conveying roller 101, a first roller set 102, a first waste recovery roller 103, a second waste discharge mechanism 200, a vacuum adsorption mechanism 201, a vacuum drum 211, a transmission bottom roller 212, a vacuum suction device 202, a second waste recovery roller 203 and a second roller set 204.
Detailed Description
The technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application, and it is obvious that the described embodiments are only a part of the embodiments of the present application, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present application.
In the description of the embodiments of the present application, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, and are only for convenience in describing the embodiments of the present application and simplifying the description, but do not indicate or imply that the referred devices or elements must have specific orientations, be configured in specific orientations, and operate, and thus, should not be construed as limiting the embodiments of the present application. Furthermore, the terms "first," "second," and "third" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance.
In the description of the embodiments of the present application, it should be noted that the terms "mounted," "connected," and "connected" are used broadly and are defined as, for example, a fixed connection, an exchangeable connection, an integrated connection, a mechanical connection, an electrical connection, a direct connection, an indirect connection through an intermediate medium, and a communication between two elements, unless otherwise explicitly stated or limited. Specific meanings of the above terms in the embodiments of the present application can be understood in specific cases by those of ordinary skill in the art.
The traditional RFID antenna is usually manufactured by adopting a gravure etching method and has the following defects: (1) the process is various, the manufacturing period is long, and the cost is high; (2) and a large amount of waste water and waste gas are generated by using a chemical etching method, so that the environment is seriously polluted. Therefore, an RFID antenna production device with an environment-friendly production process and low production cost is needed.
Referring to fig. 1 to 3, an embodiment of the present application provides an antenna production apparatus, which includes a pattern printing device 2, a glue device 4, a combining device 6, and a die cutting device 8; the pattern printing device 2 is used for printing patterns on the antenna base material; the gluing means 4 are used to apply adhesive on the printed pattern; the compounding device 6 is used for compounding the aluminum foil and one side of the antenna substrate with the printed patterns; the die cutting device 8 is used for performing die cutting treatment on the combined antenna base material.
The embodiment can be used in the production and processing operation of the RFID antenna, and also can be used in the production and processing operation of other antenna products, and the details are not repeated in the embodiment.
More specifically, the antenna base material may be conveyed by the feed roller 1 before printing a pattern thereon; the antenna substrate can be a paper substrate; the aluminum foil is conveyed by an aluminum foil roller 5; the preferred cover position cutting device 8 of this embodiment, cover position cutting device 8 carries out cover position cross cutting to the antenna substrate after the complex along the edge of printed pattern and handles, and cover position cutting device 8 is one kind and in the transmission of roller pair roller, guarantees that back station can be to the device of the accurate counterpoint in last station position, and the accurate cover position cross cutting of high accuracy can guarantee the accurate coincidence of die-cutting line and figure.
The embodiment provides a pair of antenna production equipment, in process of production, the antenna substrate passes through the adhesive with the aluminium foil and compounds, and the coating pattern of adhesive is the same with final antenna product's figure, make all the other aluminium foils departments not have the adhesive, be convenient for waste discharge and the recovery reutilization of aluminium foil after the complex, the maximize utilization of resource has been guaranteed, compared with the prior art, this application whole production process realizes automaticly, and the production process can not produce a large amount of waste water waste gas, it is short to have a production cycle, high production efficiency, the production process environmental protection, low in production cost's advantage, the technical problem that has high in production cost and production non-environmental protection among the prior art has been solved effectively.
Further, in the present embodiment, a drying device 3 for performing drying processing on the print pattern is further included. Can carry out drying process to the printed pattern through drying device 3, can effectively improve the solidification effect of printed pattern at the antenna substrate, guarantee the stability of printed pattern on the antenna substrate.
More specifically, the application of the adhesive to the printed pattern is to apply the adhesive to the area of the printed pattern of the antenna base material, and the application method of the adhesive is not limited to the application, and may be a spray method or another method.
Further, in the present embodiment, a UV curing device 7 for performing UV curing treatment on the antenna base material after the composite is further included. Can carry out the UV solidification to the antenna substrate after compounding through UV solidification equipment 7 and handle, can improve the solidification speed that the UV glued greatly, be favorable to guaranteeing the bonding stability between aluminium foil and the antenna substrate, also be favorable to follow-up carrying out the cross cutting to compound aluminium foil and antenna substrate simultaneously and handle, greatly reduced the antenna product the condition emergence of coming unstuck appears.
More specifically, the glue can adopt UV glue or other glue materials, and the UV glue is preferred in the embodiment; gluing the local part of one surface of the antenna substrate, wherein the glue pattern is similar to the pattern of the finished product and slightly larger than the pattern of the finished antenna product; carry out accurate printing to the antenna substrate, then the make mark through the printing is as the benchmark of location, carries out accurate UV coating, guarantees the uniformity of cover position cross cutting after the complex and laminating department.
Further, in this embodiment, a laser cutting device 9 is further included for performing laser cutting processing on the die-cut antenna base material. Accurate cross cutting can be realized to the bonding edge of antenna substrate after the complex through adopting laser cutting device 9, and laser then cooperates the micro-cutting of accomplishing 0.1mm fast simultaneously, realizes the cutting of miniature carving, has further improved the cutting effect to antenna substrate, guarantees the integrality and the outward appearance aesthetic property of the figure of antenna substrate.
More specifically, after the laser cutting process is performed on the antenna base material after the die cutting, a groove may be cut in the antenna base material by using a laser, and the shape of the groove matches with that of the chip, so that the chip, such as an IC card, is attached in the groove, thereby positioning and binding the chip.
Further, in this embodiment, the antenna base material die-cut processing device further includes a waste disposal device 11 for performing waste disposal processing on the antenna base material after die cutting. The waste discharge processing device 11 is mainly used for processing the central waste and the frame waste, and removing the redundant central waste in the middle and the frame waste at the periphery to obtain the antenna product with the required shape.
More specifically, the redundant central waste and the redundant frame waste can be recycled through the waste recycling device, and the redundant aluminum foil can be recycled for secondary use due to the fact that no adhesive exists between the redundant aluminum foil and the antenna base material, and the maximum use of resources is effectively guaranteed.
Further, in the present embodiment, referring to fig. 2, the waste disposal apparatus 11 is specifically a first waste disposal mechanism 100; the first waste mechanism 100 includes a mucosa conveying roller 101, a first roller group 102, and a first waste recovery roller 103. Mucosa conveying roller 101 can carry mucosa and waste material adhesion to make things convenient for the mucosa to laminate better with the waste material through first roller set 102, so that the waste material can be followed the mucosa and carried away together, first waste material recovery roller 103 then can concentrate the recovery waste material, thereby realizes the separation of waste material and antenna product.
Further, in the present embodiment, referring to fig. 3, the waste disposal apparatus 11 is embodied as a second waste disposal mechanism 200; the second waste discharge mechanism 200 includes a vacuum adsorption mechanism 201, a vacuum sucker 202, a second roller set 204, and a second waste recovery roller 203. Adsorb central waste material through vacuum adsorption mechanism 201 to inhale away the central waste material on vacuum adsorption mechanism 201 through vacuum auto sucking ware 202, then rethread second waste recovery roller 203 with frame waste recovery, thereby realize the separation of waste material and antenna product.
More specifically, referring to fig. 3, the vacuum absorbing mechanism 201 includes a vacuum drum 211 and a transmission bottom roller 212, the vacuum drum 211 is mounted on the vacuum roller, the vacuum roller drives the vacuum drum 211 to rotate, a spacing gap is formed between the vacuum drum 211 and the transmission bottom roller 212, so that the vacuum drum 211 can absorb the central waste material after the die-cut antenna substrate passes through, and the second waste material recycling roller 203 is added, thereby separating the waste material from the antenna product.
Further, in the present embodiment, a dust cleaning device 10 for performing dust cleaning processing on the antenna base material is further included. The dust cleaning device 10 is used for cleaning the antenna substrate, so that the surface dust of the antenna substrate can be effectively removed, the surface of an antenna product is ensured to be clean, and the quality detection of the antenna product by visual detection is effectively prevented from being influenced by the dust.
Further, in the present embodiment, the antenna device further includes a visual inspection device 12 for visually inspecting the antenna product obtained by the waste disposal process, and a marking device 13 for marking the defective product. The antenna product is visually detected through the visual detection device 12, the quality of the antenna product can be checked, if defective products exist, the defective products are marked by the marking device 13, so that the defective products can be distinguished and selected in subsequent operation, the probability of discharging the defective products is greatly reduced, and the quality of discharging the antenna product is guaranteed.
More specifically, the finished antenna product may be collected by take-up roll 14.
Further, in this embodiment, a conveying line for conveying the antenna substrate is further included. The antenna base material or the antenna product can be conveyed to each link through the conveying line to carry out corresponding operation flow, and therefore the whole antenna product production flow is completed. In order to ensure smooth transition among all links, a plurality of traction roller sets 15 are arranged on the conveying line.
The embodiments in the present description are described in a progressive manner, each embodiment focuses on differences from other embodiments, and the same and similar parts among the embodiments are referred to each other.
The previous description of the disclosed embodiments is provided to enable any person skilled in the art to make or use the present application. Various modifications to these embodiments will be readily apparent to those skilled in the art, and the generic principles defined herein may be applied to other embodiments without departing from the spirit or scope of the application. Thus, the present application is not intended to be limited to the embodiments shown herein but is to be accorded the widest scope consistent with the principles and novel features disclosed herein.
Claims (10)
1. An antenna production device is characterized by comprising a pattern printing device, an adhesive device, a compounding device and a die cutting device;
the pattern printing device is used for printing patterns on the antenna base material;
the gluing device is used for applying adhesive on the printed pattern;
the compounding device is used for compounding the aluminum foil and one surface of the antenna substrate with the printed patterns;
the die cutting device is used for performing die cutting treatment on the compounded antenna base material.
2. The antenna production apparatus according to claim 1, further comprising a drying device for performing a drying process on the printed pattern.
3. The antenna production apparatus according to claim 1, further comprising a UV curing device for performing UV curing treatment on the antenna base material after the compounding.
4. The antenna production apparatus according to claim 1, further comprising a laser cutting device for performing a laser cutting process on the die-cut antenna base material.
5. The antenna production apparatus according to claim 1 or 4, further comprising a waste disposal device for performing a waste disposal treatment on the die-cut antenna base material.
6. The antenna production apparatus according to claim 5, wherein the waste disposal device is specifically a first waste disposal mechanism;
the first waste discharge mechanism comprises a mucosa conveying roller, a first roller group and a first waste recovery roller.
7. The antenna production apparatus according to claim 5, wherein the waste disposal means is specifically a second waste disposal mechanism;
the second waste discharge mechanism comprises a vacuum adsorption mechanism, a vacuum material suction device, a second roller set and a second waste recovery roller.
8. The antenna production apparatus according to claim 4, further comprising a dust cleaning device for performing dust cleaning processing on the antenna base material.
9. The antenna production apparatus according to claim 1, further comprising a visual inspection device for visually inspecting the antenna product obtained by the waste disposal process and a marking device for marking the defective product.
10. The antenna production apparatus according to claim 1, further comprising a conveying line for conveying the antenna base material.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202121276668.0U CN215153005U (en) | 2021-06-08 | 2021-06-08 | Antenna production equipment |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202121276668.0U CN215153005U (en) | 2021-06-08 | 2021-06-08 | Antenna production equipment |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN215153005U true CN215153005U (en) | 2021-12-14 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202121276668.0U Active CN215153005U (en) | 2021-06-08 | 2021-06-08 | Antenna production equipment |
Country Status (1)
| Country | Link |
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| CN (1) | CN215153005U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113232413A (en) * | 2021-06-08 | 2021-08-10 | 深圳市哈德胜精密科技股份有限公司 | Antenna production process and antenna production equipment |
| CN117693126A (en) * | 2024-02-02 | 2024-03-12 | 深圳源明杰科技股份有限公司 | RFID metal antenna manufacturing method and RFID metal antenna |
-
2021
- 2021-06-08 CN CN202121276668.0U patent/CN215153005U/en active Active
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113232413A (en) * | 2021-06-08 | 2021-08-10 | 深圳市哈德胜精密科技股份有限公司 | Antenna production process and antenna production equipment |
| CN117693126A (en) * | 2024-02-02 | 2024-03-12 | 深圳源明杰科技股份有限公司 | RFID metal antenna manufacturing method and RFID metal antenna |
| CN117693126B (en) * | 2024-02-02 | 2024-06-11 | 深圳源明杰科技股份有限公司 | RFID metal antenna manufacturing method and RFID metal antenna |
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