CN113488766A - Production process and production system of environment-friendly antenna - Google Patents
Production process and production system of environment-friendly antenna Download PDFInfo
- Publication number
- CN113488766A CN113488766A CN202110617895.3A CN202110617895A CN113488766A CN 113488766 A CN113488766 A CN 113488766A CN 202110617895 A CN202110617895 A CN 202110617895A CN 113488766 A CN113488766 A CN 113488766A
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- antenna
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 34
- 238000005520 cutting process Methods 0.000 claims abstract description 75
- 239000000758 substrate Substances 0.000 claims abstract description 43
- 239000002699 waste material Substances 0.000 claims abstract description 31
- 238000004026 adhesive bonding Methods 0.000 claims abstract description 24
- 239000002131 composite material Substances 0.000 claims abstract description 17
- 229910052751 metal Inorganic materials 0.000 claims abstract description 17
- 239000002184 metal Substances 0.000 claims abstract description 17
- 239000003292 glue Substances 0.000 claims abstract description 13
- 238000013329 compounding Methods 0.000 claims abstract description 6
- 238000000034 method Methods 0.000 claims description 22
- 238000004804 winding Methods 0.000 claims description 15
- 238000001514 detection method Methods 0.000 claims description 10
- 238000001035 drying Methods 0.000 claims description 10
- 239000000463 material Substances 0.000 claims description 7
- 230000007613 environmental effect Effects 0.000 claims description 5
- 238000000605 extraction Methods 0.000 claims description 5
- 238000009834 vaporization Methods 0.000 claims description 4
- 230000008016 vaporization Effects 0.000 claims description 4
- 238000007711 solidification Methods 0.000 claims description 3
- 230000008023 solidification Effects 0.000 claims description 3
- 238000010073 coating (rubber) Methods 0.000 claims description 2
- 239000000203 mixture Substances 0.000 claims 1
- 239000002994 raw material Substances 0.000 claims 1
- 238000005530 etching Methods 0.000 abstract description 5
- 238000003912 environmental pollution Methods 0.000 abstract description 4
- 239000007788 liquid Substances 0.000 abstract description 4
- 239000002912 waste gas Substances 0.000 abstract description 4
- 238000013461 design Methods 0.000 abstract description 2
- 238000012216 screening Methods 0.000 description 4
- 238000012545 processing Methods 0.000 description 3
- 238000001179 sorption measurement Methods 0.000 description 3
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 2
- BQCADISMDOOEFD-UHFFFAOYSA-N Silver Chemical compound [Ag] BQCADISMDOOEFD-UHFFFAOYSA-N 0.000 description 2
- 229910052782 aluminium Inorganic materials 0.000 description 2
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 2
- 239000011248 coating agent Substances 0.000 description 2
- 238000000576 coating method Methods 0.000 description 2
- 229910052802 copper Inorganic materials 0.000 description 2
- 239000010949 copper Substances 0.000 description 2
- 238000005096 rolling process Methods 0.000 description 2
- 229910052709 silver Inorganic materials 0.000 description 2
- 239000004332 silver Substances 0.000 description 2
- 238000004544 sputter deposition Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000005540 biological transmission Effects 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000007599 discharging Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000001771 vacuum deposition Methods 0.000 description 1
- 230000000007 visual effect Effects 0.000 description 1
Images
Classifications
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01Q—ANTENNAS, i.e. RADIO AERIALS
- H01Q1/00—Details of, or arrangements associated with, antennas
- H01Q1/36—Structural form of radiating elements, e.g. cone, spiral, umbrella; Particular materials used therewith
- H01Q1/38—Structural form of radiating elements, e.g. cone, spiral, umbrella; Particular materials used therewith formed by a conductive layer on an insulating support
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C1/00—Apparatus in which liquid or other fluent material is applied to the surface of the work by contact with a member carrying the liquid or other fluent material, e.g. a porous member loaded with a liquid to be applied as a coating
- B05C1/04—Apparatus in which liquid or other fluent material is applied to the surface of the work by contact with a member carrying the liquid or other fluent material, e.g. a porous member loaded with a liquid to be applied as a coating for applying liquid or other fluent material to work of indefinite length
- B05C1/08—Apparatus in which liquid or other fluent material is applied to the surface of the work by contact with a member carrying the liquid or other fluent material, e.g. a porous member loaded with a liquid to be applied as a coating for applying liquid or other fluent material to work of indefinite length using a roller or other rotating member which contacts the work along a generating line
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D—PROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D1/00—Processes for applying liquids or other fluent materials
- B05D1/28—Processes for applying liquids or other fluent materials performed by transfer from the surfaces of elements carrying the liquid or other fluent material, e.g. brushes, pads, rollers
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41F—PRINTING MACHINES OR PRESSES
- B41F19/00—Apparatus or machines for carrying out printing operations combined with other operations
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41M—PRINTING, DUPLICATING, MARKING, OR COPYING PROCESSES; COLOUR PRINTING
- B41M1/00—Inking and printing with a printer's forme
- B41M1/26—Printing on other surfaces than ordinary paper
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41M—PRINTING, DUPLICATING, MARKING, OR COPYING PROCESSES; COLOUR PRINTING
- B41M7/00—After-treatment of prints, e.g. heating, irradiating, setting of the ink, protection of the printed stock
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01Q—ANTENNAS, i.e. RADIO AERIALS
- H01Q1/00—Details of, or arrangements associated with, antennas
- H01Q1/12—Supports; Mounting means
- H01Q1/22—Supports; Mounting means by structural association with other equipment or articles
- H01Q1/2208—Supports; Mounting means by structural association with other equipment or articles associated with components used in interrogation type services, i.e. in systems for information exchange between an interrogator/reader and a tag/transponder, e.g. in Radio Frequency Identification [RFID] systems
- H01Q1/2225—Supports; Mounting means by structural association with other equipment or articles associated with components used in interrogation type services, i.e. in systems for information exchange between an interrogator/reader and a tag/transponder, e.g. in Radio Frequency Identification [RFID] systems used in active tags, i.e. provided with its own power source or in passive tags, i.e. deriving power from RF signal
Abstract
The invention provides a production process of an environment-friendly antenna, which comprises the following steps: unreeling an antenna substrate; carrying out gluing and ink printing treatment on the antenna substrate; detecting the printing precision; compounding the metal film and the antenna substrate to form a composite material; cutting the composite material along the shape of the antenna; detecting the cutting precision; slitting and collecting the antenna products. The invention has reasonable design, and in the production of the antenna, the antenna substrate is coated with glue and printed with ink, and the glue and the ink are solidified, so that waste materials of die cutting after the antenna substrate and the metal film are compounded are easy to discharge, the problem of environmental pollution caused by a large amount of waste liquid and waste gas generated by etching is avoided, the production cost is reduced, and the electrical property and the reliability of the antenna are improved.
Description
Technical Field
The invention mainly relates to the technical field of radio frequency identification, in particular to a production process and a production system of an environment-friendly antenna.
Background
The RFID electronic tag is a popular call method of Radio Frequency Identification (RFID) and consists of a tag, an interpreter and a data transmission and processing system.
At present, more than 90% of RFID tag antennas are produced by adopting an etching process, and a small part of RFID tag antennas are produced by silver paste printing, vacuum sputtering and vacuum coating. However, the problem of environmental pollution caused by a large amount of waste liquid and waste gas generated by etching is solved, the cost of the silver paste printed antenna is high, and the electrical performance and reliability of the vacuum sputtering and coating antenna are poor. A new process is needed to overcome the disadvantages of the above processes, and the current laser production process of RFID tag antennas is a major development direction.
Disclosure of Invention
1. Objects of the invention
The invention aims to provide an environment-friendly antenna production process easy for waste discharge, and realize environment-friendly production of antennas and convenient discharge of waste materials.
2. Technical scheme
In order to achieve the purpose, the technical scheme provided by the invention is as follows: an environment-friendly antenna production process comprises the following steps: unreeling an antenna substrate; carrying out gluing and ink printing treatment on the antenna substrate; detecting the printing precision; compounding the metal film and the antenna substrate to form a composite material; cutting the composite material along the shape of the antenna; detecting the cutting precision; slitting and collecting the antenna products.
Further, the antenna substrate is subjected to gluing and ink printing treatment, and the method comprises the following steps: gluing the antenna substrate according to the shape of the antenna, printing ink on the glued part of the antenna, and drying the antenna substrate after printing to realize the solidification of the glue and the ink. The printing ink is used for printing the positioning lines, the positioning marks, the process lines and the antenna patterns, and is convenient for subsequent die cutting and positioning.
Further, the antenna substrate is subjected to gluing and ink printing treatment, and the method comprises the following steps: and (3) full-page gluing is carried out on the antenna substrate, ink covering is printed on the waste material part except the antenna shape, and the antenna substrate is dried after printing is finished, so that the glue and the ink are solidified.
Further, cutting the composite material along the shape of the antenna comprises: at least one of circular knife die cutting, flat knife die cutting and laser die cutting.
Further, in cutting the composite material along the antenna shape, the waste material after cutting is discharged, and the waste material discharge mode includes: at least one of winding shaft winding, extraction shaft winding and laser vaporization can be combined with other waste discharge modes for use, and the other waste discharge modes comprise at least one of negative pressure adsorption and compressed air extraction.
Furthermore, in the process of detecting the printing precision and the cutting precision, if the detected products do not meet the requirements, unqualified products are marked and then screened out.
Further, the environment-friendly antenna production system comprises an unreeling shaft, a winding shaft and a control device, wherein the unreeling shaft is used for unreeling the antenna base material, the metal film and the coiled product; the gluing printing module is used for gluing and printing the antenna substrate; the printing detection module is used for detecting the printing precision of the antenna precision and marking unqualified products; marking the product with unqualified printing without cutting; the traction composite module is used for compositing the antenna substrate and the metal film; the cutting module is used for cutting the shape of the antenna; the cutting detection module is used for detecting the cutting precision and marking unqualified products; and the strip module is used for carrying out strip processing on the antenna after the cutting is finished.
Further, the rubber coating printing module with still be equipped with the drying module between the printing detection module, the drying module is used for carrying out the drying to the antenna substrate.
Furthermore, the cutting module comprises at least one of a circular knife die cutting module, a flat knife die cutting module and a laser die cutting module, and a waste collecting module is arranged on one side of the cutting module.
3. Advantageous effects
Compared with the prior art, the technical scheme provided by the invention has the following beneficial effects:
the invention has reasonable design, and in the production of the antenna, the antenna substrate is coated with glue and printed with ink, and the glue and the ink are solidified, so that waste materials of die cutting after the antenna substrate and the metal film are compounded are easy to discharge, the problem of environmental pollution caused by a large amount of waste liquid and waste gas generated by etching is avoided, the production cost is reduced, and the electrical property and the reliability of the antenna are improved.
Drawings
FIG. 1 is a schematic process flow diagram of the present invention;
FIG. 2 is a schematic view of the process flow apparatus of the present invention.
Detailed Description
In order to facilitate an understanding of the invention, the invention will now be described more fully hereinafter with reference to the accompanying drawings, in which several embodiments of the invention are shown, but which may be embodied in many different forms and are not limited to the embodiments described herein, but rather are provided for the purpose of providing a more thorough disclosure of the invention.
It will be understood that when an element is referred to as being "secured to" another element, it can be directly on the other element or intervening elements may also be present; when an element is referred to as being "connected" to another element, it can be directly connected to the other element or intervening elements may also be present; the terms "vertical," "horizontal," "left," "right," and the like as used herein are for illustrative purposes only.
Unless defined otherwise, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this invention belongs; the terminology used herein in the description of the invention is for the purpose of describing particular embodiments only and is not intended to be limiting of the invention; as used herein, the term "and/or" includes any and all combinations of one or more of the associated listed items.
The first embodiment is as follows: referring to fig. 1, a process for producing an environmental protection antenna includes the following steps:
unreeling an antenna substrate;
carrying out gluing and ink printing treatment on the antenna substrate; gluing the antenna base material according to the shape of the antenna, printing ink on the glued part of the antenna, and drying the antenna base material after printing to realize the solidification of the glue and the ink, wherein the printing ink is used for printing a positioning line, a positioning mark, a process line and an antenna pattern so as to facilitate the subsequent die cutting and positioning;
detecting the printing precision, if the detected printed product does not meet the requirement, marking the unqualified product, and screening the unqualified product after production without subsequent cutting;
compounding a metal film and an antenna substrate to form a composite material, wherein the metal film can be an aluminum film, a copper film and the like;
cutting the composite material along the shape of the antenna, wherein the shape of the antenna can be formed in the processes of gluing and printing, the common use of ink and gluing is utilized, the positioning of visual recognition equipment is facilitated, in the process of pressurization compounding, the overflow of solidified glue is less, adhesion is not easy to occur during waste discharge, the discharge of waste materials after cutting is facilitated, at least one of flat knife die cutting, circular knife die cutting and laser die cutting can be used in the cutting mode, after the cutting is completed, the waste materials are collected, at least one of winding of a winding shaft, winding of an extraction shaft and laser vaporization can be used, and meanwhile, the antenna can be used together in other waste discharge modes, such as negative pressure adsorption, compressed air and the like;
detecting the cutting precision, if the detected product does not meet the requirements, marking the unqualified product, and screening out the unqualified product;
divide the strip and collect the antenna product, can utilize the rolling axle to carry out the antenna product and collect.
Example two: referring to fig. 1, a process for producing an environmental protection antenna includes the following steps:
unreeling an antenna substrate;
the antenna base material is subjected to gluing and ink printing treatment, full-plate gluing is carried out on the antenna base material, ink covering is printed on waste material parts except the antenna shape, and the antenna base material is dried after printing is finished, so that the glue and the ink are solidified;
detecting the printing precision, if the detected printed product does not meet the requirement, marking the unqualified product, and screening the unqualified product after production without subsequent cutting;
compounding the metal film and the antenna substrate to form a composite material;
the method comprises the steps of cutting a composite material along the shape of an antenna, wherein the shape of the antenna is formed in the gluing and printing processes, the waste part is covered by ink, so that the waste is conveniently positioned and identified, the waste formed after cutting is more conveniently removed, adhesion is reduced, an aluminum film, a copper film and the like can be used as the metal film, at least one of flat knife die cutting, circular knife die cutting and laser die cutting can be used as the metal film, the waste is collected after cutting, at least one of winding of a winding shaft, winding of an extraction shaft and laser vaporization can be used, and other waste discharge modes can be used together, such as negative pressure adsorption, compressed air and the like;
detecting the cutting precision, if the detected product does not meet the requirements, marking the unqualified product, and screening out the unqualified product;
divide the strip and collect the antenna product, can utilize the rolling axle to carry out the antenna product and collect.
Example three: referring to fig. 2, an environment-friendly antenna production system comprises an unwinding shaft 1, a glue coating printing module 2, a printing detection module 3, a traction composite module 4, a cutting module 5, a cutting detection module 6, a slitting module 7 and an unwinding shaft 1 for winding a product, which are arranged in sequence; the system also comprises a traction module 11 and a drying module 21, the cutting module 5 can comprise a circular cutter module 51, a flat cutter die-cutting module 52 and a laser die-cutting module 53, a waste collecting module 8 is arranged on one side of the cutting module 5, and a winding shaft (or other waste discharging modes) can be selected.
Specifically, the unreeling shaft 1 is used for unreeling an antenna substrate, a metal film and a coiled product; the traction module 11 is used for drawing the antenna substrate; the gluing printing module 2 is used for gluing and printing the antenna substrate; the printing detection module 3 is used for detecting the printing precision of the antenna precision and marking unqualified products; marking the product with unqualified printing without cutting; the traction composite module 4 is used for compositing the antenna substrate and the metal film; the cutting module 5 is used for cutting the shape of the antenna; the cutting detection module 6 is used for detecting the cutting precision and marking unqualified products; and the strip module 7 is used for carrying out strip processing on the antenna after the cutting is finished.
In conclusion, the antenna substrate is glued and printed with the printing ink, and the glue and the printing ink are solidified in the process of producing the antenna, so that waste materials generated by die cutting after the antenna substrate and the metal film are compounded are easy to remove, the problem of environmental pollution caused by a large amount of waste liquid and waste gas generated by etching is avoided, the production cost is reduced, and the electrical property and the reliability of the antenna are improved.
The above-mentioned embodiments only express a certain implementation mode of the present invention, and the description thereof is specific and detailed, but not construed as limiting the scope of the present invention; it should be noted that, for those skilled in the art, without departing from the concept of the present invention, several variations and modifications can be made, which are within the protection scope of the present invention; therefore, the protection scope of the present patent shall be subject to the appended claims.
Claims (9)
1. An environment-friendly antenna production process is characterized in that: the method comprises the following steps:
unreeling an antenna substrate;
carrying out gluing and ink printing treatment on the antenna substrate;
detecting the printing precision;
compounding the metal film and the antenna substrate to form a composite material;
cutting the composite material along the shape of the antenna;
detecting the cutting precision;
slitting and collecting the antenna products.
2. The production process of the environmental-friendly antenna as claimed in claim 1, wherein the production process comprises the following steps: the antenna substrate is subjected to gluing and ink printing treatment, and the method comprises the following steps:
gluing the antenna substrate according to the shape of the antenna, printing ink on the glued part of the antenna, and drying the antenna substrate after printing to realize the solidification of the glue and the ink.
3. The production process of the environmental-friendly antenna as claimed in claim 1, wherein the production process comprises the following steps: the antenna substrate is subjected to gluing and ink printing treatment, and the method comprises the following steps:
and (3) full-page gluing is carried out on the antenna substrate, ink covering is printed on the waste material part except the antenna shape, and the antenna substrate is dried after printing is finished, so that the glue and the ink are solidified.
4. The production process of the environmental-friendly antenna as claimed in claim 1, wherein the production process comprises the following steps: cutting the composite material along the shape of the antenna, comprising: at least one of circular knife die cutting, flat knife die cutting and laser die cutting.
5. The production process of the environmental-friendly antenna as claimed in claim 1, wherein the production process comprises the following steps: in cutting the combined material along the antenna shape, the waste material after the cutting is discharged, and the waste material discharge's mode includes: at least one of winding shaft winding, extraction shaft winding and laser vaporization.
6. The production process of the environmental-friendly antenna as claimed in claim 1, wherein the production process comprises the following steps: in the process of detecting the printing precision and the cutting precision, if the detected products do not meet the requirements, the unqualified products are marked and then screened out.
7. An environmental protection antenna production system which characterized in that: comprises the steps of (a) preparing a mixture of a plurality of raw materials,
the unwinding shaft is used for unwinding the antenna substrate, the metal film and the wound antenna product;
the gluing printing module is used for gluing and printing the antenna substrate;
the printing detection module is used for detecting the printing precision of the antenna precision and marking unqualified products;
the traction composite module is used for compositing the antenna substrate and the metal film;
the cutting module is used for cutting the shape of the antenna;
the cutting detection module is used for detecting the cutting precision and marking unqualified products;
and the slitting module is used for slitting the antenna product after the cutting is finished.
8. The environmental protection antenna production device of claim 7, wherein: the rubber coating print module with still be equipped with the drying module between the printing detection module, the drying module is used for carrying out the drying to the antenna substrate.
9. The environmental protection antenna production device of claim 7, wherein: the cutting module comprises at least one of a circular knife die cutting module, a flat knife die cutting module and a laser die cutting module, and a waste collecting module is arranged on one side of the cutting module.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202110617895.3A CN113488766A (en) | 2021-06-03 | 2021-06-03 | Production process and production system of environment-friendly antenna |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202110617895.3A CN113488766A (en) | 2021-06-03 | 2021-06-03 | Production process and production system of environment-friendly antenna |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN113488766A true CN113488766A (en) | 2021-10-08 |
Family
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202110617895.3A Pending CN113488766A (en) | 2021-06-03 | 2021-06-03 | Production process and production system of environment-friendly antenna |
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| Country | Link |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114040582A (en) * | 2021-11-11 | 2022-02-11 | 广东方舟智造科技有限公司 | Circuit printing forming equipment and method for keyboard circuit film |
| CN117693126A (en) * | 2024-02-02 | 2024-03-12 | 深圳源明杰科技股份有限公司 | RFID metal antenna manufacturing method and RFID metal antenna |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101551874A (en) * | 2009-04-22 | 2009-10-07 | 深圳市瑞虎自动化科技有限公司 | RFID electronic label compounding, molding, testing technology and equipment |
| CN106252815A (en) * | 2016-01-05 | 2016-12-21 | 张健 | A kind of Apparatus and method for producing RFID antenna |
| CN111370844A (en) * | 2020-04-09 | 2020-07-03 | 昆山杰拓电子科技有限公司 | RFID ultrahigh frequency antenna production equipment and manufacturing process |
-
2021
- 2021-06-03 CN CN202110617895.3A patent/CN113488766A/en active Pending
Patent Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101551874A (en) * | 2009-04-22 | 2009-10-07 | 深圳市瑞虎自动化科技有限公司 | RFID electronic label compounding, molding, testing technology and equipment |
| CN106252815A (en) * | 2016-01-05 | 2016-12-21 | 张健 | A kind of Apparatus and method for producing RFID antenna |
| CN111370844A (en) * | 2020-04-09 | 2020-07-03 | 昆山杰拓电子科技有限公司 | RFID ultrahigh frequency antenna production equipment and manufacturing process |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114040582A (en) * | 2021-11-11 | 2022-02-11 | 广东方舟智造科技有限公司 | Circuit printing forming equipment and method for keyboard circuit film |
| CN117693126A (en) * | 2024-02-02 | 2024-03-12 | 深圳源明杰科技股份有限公司 | RFID metal antenna manufacturing method and RFID metal antenna |
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