CN111370844A - RFID ultrahigh frequency antenna production equipment and manufacturing process - Google Patents
RFID ultrahigh frequency antenna production equipment and manufacturing process Download PDFInfo
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- CN111370844A CN111370844A CN202010273538.5A CN202010273538A CN111370844A CN 111370844 A CN111370844 A CN 111370844A CN 202010273538 A CN202010273538 A CN 202010273538A CN 111370844 A CN111370844 A CN 111370844A
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01Q—ANTENNAS, i.e. RADIO AERIALS
- H01Q1/00—Details of, or arrangements associated with, antennas
- H01Q1/12—Supports; Mounting means
- H01Q1/22—Supports; Mounting means by structural association with other equipment or articles
- H01Q1/2208—Supports; Mounting means by structural association with other equipment or articles associated with components used in interrogation type services, i.e. in systems for information exchange between an interrogator/reader and a tag/transponder, e.g. in Radio Frequency Identification [RFID] systems
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01Q—ANTENNAS, i.e. RADIO AERIALS
- H01Q1/00—Details of, or arrangements associated with, antennas
- H01Q1/36—Structural form of radiating elements, e.g. cone, spiral, umbrella; Particular materials used therewith
- H01Q1/38—Structural form of radiating elements, e.g. cone, spiral, umbrella; Particular materials used therewith formed by a conductive layer on an insulating support
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Abstract
本发明公开了一种RFID超高频天线生产设备及制作工艺,该RFID超高频天线生产设备包括PET膜放卷装置、铝箔放卷装置、PET膜表面涂胶装置、PET膜和铝箔复合装置、UV固化装置、滚刀模切装置和收卷装置,铝箔放卷装置上的铝箔引入到PET膜和铝箔复合装置中,PET膜放卷装置上的PET膜经PET膜表面涂胶装置引入PET膜和铝箔复合装置,铝箔和PET膜的复合膜依次经过UV固化装置和滚刀模切装置后通过收卷装置进行收卷。上述RFID超高频天线生产设备的制作工艺不仅去除印刷、蚀刻工序,精简工艺、降低人员、设备及材料成本;而且去除油墨、盐酸、氢氧化钠的使用,有利于人员健康和环境保护。
The invention discloses an RFID ultra-high frequency antenna production equipment and a production process. The RFID ultra-high frequency antenna production equipment includes a PET film unwinding device, an aluminum foil unwinding device, a PET film surface gluing device, and a PET film and aluminum foil composite device. , UV curing device, hob die-cutting device and rewinding device, the aluminum foil on the aluminum foil unwinding device is introduced into the PET film and aluminum foil composite device, and the PET film on the PET film unwinding device is introduced into PET through the PET film surface gluing device. Film and aluminum foil composite device, the composite film of aluminum foil and PET film passes through the UV curing device and the hob die-cutting device in turn, and then is wound by the winding device. The manufacturing process of the above-mentioned RFID UHF antenna production equipment not only removes the printing and etching processes, simplifies the process, reduces the cost of personnel, equipment and materials, but also removes the use of ink, hydrochloric acid, and sodium hydroxide, which is beneficial to personnel health and environmental protection.
Description
技术领域technical field
本发明属于RFID天线制作技术,尤其是涉及一种RFID超高频天线生产设备及制作工艺。The invention belongs to the RFID antenna manufacturing technology, in particular to an RFID ultra-high frequency antenna manufacturing equipment and a manufacturing process.
背景技术Background technique
目前,现有的RFID超高频天线的制作工艺流程是:1)复合:通过干式复合机将铝箔通过胶水贴合于PET薄膜之上,得到天线半成品(复合膜);2)印刷:通过印刷机在天线半成品上印制天线的图形;3)蚀刻:通过蚀刻机将天线半成品上的图形制成RFID天线。At present, the manufacturing process of the existing RFID UHF antenna is as follows: 1) Lamination: The aluminum foil is pasted on the PET film by glue through a dry laminating machine to obtain a semi-finished product (composite film); 2) Printing: by The printer prints the pattern of the antenna on the semi-finished antenna; 3) Etching: The pattern on the semi-finished antenna is made into an RFID antenna by the etching machine.
上述RFID超高频天线的制作工艺在具体的生产过程中存在如下缺点:The manufacturing process of the above-mentioned RFID UHF antenna has the following disadvantages in the specific production process:
1)流程繁琐,物料消耗大,需要较多人员操作;1) The process is cumbersome, the material consumption is large, and more personnel are required to operate;
2)印刷和蚀刻工序需要用到油墨、乙酸乙酯、盐酸和氢氧化钠四种化学药剂,对人员健康和生态环境均有影响。2) The printing and etching processes require the use of ink, ethyl acetate, hydrochloric acid and sodium hydroxide, which have an impact on the health of personnel and the ecological environment.
发明内容SUMMARY OF THE INVENTION
本发明的目的在于提供一种RFID超高频天线生产设备,以解决现有技术RFID超高频天线的制作存在流程繁琐和不环保的问题。The purpose of the present invention is to provide an RFID ultra-high frequency antenna production equipment, so as to solve the problems that the production process of the RFID ultra-high frequency antenna in the prior art is cumbersome and not environmentally friendly.
本发明的另一目的在于提供一种RFID超高频天线制作工艺,以解决现有技术RFID超高频天线的制作存在流程繁琐和不环保的问题。Another object of the present invention is to provide a manufacturing process for an RFID ultra-high frequency antenna, so as to solve the problems of cumbersome process and unenvironmental protection in the manufacturing of the RFID ultra-high frequency antenna in the prior art.
为达此目的,本发明采用以下技术方案:For this purpose, the present invention adopts the following technical solutions:
一种RFID超高频天线生产设备,其包括PET膜放卷装置、铝箔放卷装置、PET膜表面涂胶装置、PET膜和铝箔复合装置、UV固化装置、滚刀模切装置和收卷装置,所述铝箔放卷装置上的铝箔引入到PET膜和铝箔复合装置中,所述PET膜放卷装置上的PET膜经PET膜表面涂胶装置引入PET膜和铝箔复合装置,所述PET膜和铝箔复合装置上的铝箔和PET膜的复合膜依次经过UV固化装置和滚刀模切装置后通过收卷装置进行收卷,所述PET膜表面涂胶装置包括涂胶凹版,所述涂胶凹版上按照产品的图形雕刻有涂布图形,其余部分均空白,所述滚刀模切装置包括刀模,所述刀模上具有根据产品图形制作的模切图形,所述刀模的周长与涂胶凹版的周长相同,且所述模切图形与涂布图形相适配。An RFID ultra-high frequency antenna production equipment, which includes a PET film unwinding device, an aluminum foil unwinding device, a PET film surface gluing device, a PET film and aluminum foil compounding device, a UV curing device, a hob die-cutting device and a winding device , the aluminum foil on the aluminum foil unwinding device is introduced into the PET film and aluminum foil composite device, the PET film on the PET film unwinding device is introduced into the PET film and aluminum foil composite device through the PET film surface gluing device, and the PET film The composite film of the aluminum foil and the PET film on the aluminum foil composite device passes through the UV curing device and the hob die-cutting device in turn, and then is wound by the winding device. The PET film surface gluing device includes a gluing gravure, and the gluing device The gravure plate is engraved with a coating pattern according to the pattern of the product, and the rest is blank. The hob die-cutting device includes a die, and the die has a die-cut pattern made according to the pattern of the product. The circumference of the die is The perimeter of the glued gravure is the same, and the die-cut pattern matches the coating pattern.
特别地,所述RFID超高频天线生产设备还包括模切废料收卷装置,所述铝箔和PET膜的复合膜滚刀模切后的废料引入所述模切废料收卷装置中。In particular, the RFID ultra-high frequency antenna production equipment further includes a die-cutting scrap winding device, and the scrap after the hob die-cutting of the composite film of the aluminum foil and the PET film is introduced into the die-cutting scrap winding device.
特别地,所述PET膜表面涂胶装置和滚刀模切装置共用同一驱动电机驱动,保证两者同步工作。In particular, the PET film surface gluing device and the hob die-cutting device are driven by the same drive motor to ensure that the two work synchronously.
特别地,所述涂胶凹版上涂布图形的目数为100目~200目。In particular, the mesh number of the coating pattern on the gum-coated gravure is 100 meshes to 200 meshes.
一种RFID超高频天线制作工艺,其包括以下步骤:An RFID ultra-high frequency antenna manufacturing process, which comprises the following steps:
步骤1),PET膜胶水涂布:通过PET膜表面涂胶装置在PET膜表面上涂布UV无影胶水,涂布方式采用凹版涂布,凹版上按照产品的图形雕刻有涂布图形,其余部分均空白,保证在PET膜表面上只涂有产品形状的胶印;Step 1), PET film glue coating: apply UV shadowless glue on the surface of the PET film through the PET film surface gluing device. Parts are blank to ensure that only the offset printing of the product shape is applied on the surface of the PET film;
步骤2),铝箔复合:将涂胶后的PET膜表面上复合铝箔;Step 2), aluminum foil compounding: compound aluminum foil on the surface of the glued PET film;
步骤3),UV固化:通过UV固化装置固化PET膜与铝箔之间的胶水;Step 3), UV curing: curing the glue between the PET film and the aluminum foil by a UV curing device;
步骤4),滚刀模切:通过滚刀模切装置的刀模模切出产品,刀模上具有根据产品图形制作的模切图形,刀模的周长与凹版的周长相同,且模切图形与涂布图形相适配;Step 4), hob die-cutting: the product is cut out through the die-cutting device of the hob die-cutting device. The cutting pattern is compatible with the coating pattern;
步骤5),产品收卷:模切后的产品通过收卷装置进行自动收卷。Step 5), product winding: the die-cut product is automatically wound through a winding device.
特别地,所述步骤4)中模切后的废料通过模切废料收卷装置进行自动回收。In particular, the die-cut waste in the step 4) is automatically recycled by the die-cut waste rewinding device.
特别地,所述步骤1)和步骤4)中的涂布速度与模切速度相同。In particular, the coating speed in the steps 1) and 4) is the same as the die cutting speed.
本发明的有益效果为,与现有技术相比所述RFID超高频天线生产设备及制作工艺不仅去除印刷、蚀刻工序,精简工艺、降低人员、设备及材料成本;而且去除油墨、盐酸、氢氧化钠的使用,有利于人员健康和环境保护。The beneficial effects of the present invention are that, compared with the prior art, the RFID ultra-high frequency antenna production equipment and production process not only remove printing and etching processes, simplify processes, reduce personnel, equipment and material costs, but also remove ink, hydrochloric acid, hydrogen The use of sodium oxide is beneficial to personnel health and environmental protection.
附图说明Description of drawings
图1是本发明具体实施方式提供的RFID超高频天线生产设备的结构示意图。FIG. 1 is a schematic structural diagram of an RFID ultra-high frequency antenna production equipment provided by a specific embodiment of the present invention.
具体实施方式Detailed ways
下面结合附图并通过具体实施方式来进一步说明本发明的技术方案。The technical solutions of the present invention are further described below with reference to the accompanying drawings and through specific embodiments.
为了便于理解本发明,下面将参照相关附图对本发明进行更全面的描述。附图中给出了本发明的较佳实施例。但是,本发明可以以许多不同的形式来实现,并不限于本文所描述的实施例。相反地,提供这些实施例的目的是使对本发明的公开内容理解的更加透彻全面。需要说明的是,当部件被称为“固定于”另一个部件,它可以直接在另一个部件上或者也可以存在居中的部件。当一个部件被认为是“连接”另一个部件,它可以是直接连接到另一个部件或者可能同时存在居中部件。本文所使用的术语“垂直的”、“水平的”、“左”、“右”以及类似的表述只是为了说明的目的,并不表示是唯一的实施方式。除非另有定义,本文所使用的所有的技术和科学术语与属于本发明的技术领域的技术人员通常理解的含义相同。本文中在本发明的说明书中所使用的术语只是为了描述具体的实施例的目的,不是旨在于限制本发明。本文所使用的术语“及/或”包括一个或多个相关的所列项目的任意的和所有的组合。In order to facilitate understanding of the present invention, the present invention will be described more fully hereinafter with reference to the related drawings. Preferred embodiments of the invention are shown in the accompanying drawings. However, the present invention may be embodied in many different forms and is not limited to the embodiments described herein. Rather, these embodiments are provided so that a thorough and complete understanding of the present disclosure is provided. It should be noted that when a component is referred to as being "fixed to" another component, it can be directly on the other component or an intervening component may also be present. When a part is said to be "connected" to another part, it can be directly connected to the other part or there may be an intervening part at the same time. The terms "vertical", "horizontal", "left", "right" and similar expressions used herein are for the purpose of illustration only and do not represent the only embodiment. Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this invention belongs. The terms used herein in the description of the present invention are for the purpose of describing specific embodiments only, and are not intended to limit the present invention. As used herein, the term "and/or" includes any and all combinations of one or more of the associated listed items.
请参阅图1所示,图1是本发明具体实施方式提供的RFID超高频天线生产设备的结构示意图。Please refer to FIG. 1 , which is a schematic structural diagram of an RFID UHF antenna production equipment provided by a specific embodiment of the present invention.
本实施例中,一种RFID超高频天线生产设备包括PET膜放卷装置1、铝箔放卷装置2、PET膜表面涂胶装置3、PET膜和铝箔复合装置4、UV固化装置5、滚刀模切装置6和收卷装置7,铝箔放卷装置2上的铝箔8引入到PET膜和铝箔复合装置4中,PET膜放卷装置1上的PET膜9经PET膜表面涂胶装置3引入PET膜和铝箔复合装置4,PET膜表面涂胶装置3包括涂胶凹版,涂胶凹版上按照产品的图形雕刻有涂布图形,其余部分均空白;保证在PET膜上只涂有产品形状的胶印,涂布图形的目数为100目~200目。In this embodiment, an RFID UHF antenna production equipment includes a PET film unwinding device 1, an aluminum
PET膜和铝箔复合装置4上的铝箔8和PET膜9的复合膜依次经过UV固化装置5和滚刀模切装置7后通过收卷装置7进行收卷,滚刀模切装置7包括刀模10,刀模10上具有根据产品图形制作的模切图形,刀模10的周长与涂胶凹版的周长相同,且模切图形与涂布图形相适配。The composite film of the
RFID超高频天线生产设备还包括模切废料收卷装置11,铝箔和PET膜的复合膜滚刀模切后的废料引入模切废料收卷装置11中,PET膜表面涂胶装置3和滚刀模切装置6共用同一驱动电机驱动,保证两者同步工作。The RFID UHF antenna production equipment also includes a die-cutting waste rewinding device 11, the composite film of aluminum foil and PET film hob die-cutting waste is introduced into the die-cutting waste rewinding device 11, the PET film
上述RFID超高频天线生产设备具体的制作工艺为:The specific production process of the above RFID UHF antenna production equipment is as follows:
1)材料准备:在PET膜放卷装置1放置PET膜卷,在铝箔放卷装置2上放置铝箔卷;1) Material preparation: place the PET film roll on the PET film unwinding device 1, and place the aluminum foil roll on the aluminum
2)PET膜胶水涂布:通过PET膜表面涂胶装置3在PET膜9表面上涂布UV无影胶水,UV胶水满足快速固化效果,涂布方式采用凹版涂布,凹版上按照产品的图形雕刻有涂布图形,其余部分均空白,保证在PET膜9表面上只涂有产品形状的胶印;2) PET film glue coating: apply UV shadowless glue on the surface of the
3)铝箔复合:将涂胶后的PET膜9表面上复合铝箔;3) Aluminum foil composite: composite aluminum foil on the surface of the
4)UV固化:通过UV固化装置5固化PET膜与铝箔之间的UV胶水;4) UV curing: the UV glue between the PET film and the aluminum foil is cured by the
5)滚刀模切:通过滚刀模切装置6的刀模模切出产品,刀模上具有根据产品图形制作的模切图形,刀模的周长与凹版的周长相同,且模切图形与涂布图形相适配,涂布速度与模切速度相同,模切后的废料通过模切废料收卷装置11进行自动回收;5) Hob die-cutting: The product is cut out through the die-cutting device of the hob die-
6)产品收卷:模切后的产品通过收卷装置7进行自动收卷。6) Product winding: The die-cut product is automatically wound through the
注意,上述仅为本发明的较佳实施例及所运用技术原理。本领域技术人员会理解,本发明不限于这里所述的特定实施例,对本领域技术人员来说能够进行各种明显的变化、重新调整和替代而不会脱离本发明的保护范围。因此,虽然通过以上实施例对本发明进行了较为详细的说明,但是本发明不仅仅限于以上实施例,在不脱离本发明构思的情况下,还可以包括更多其他等效实施例,而本发明的范围由所附的权利要求范围决定。Note that the above are only preferred embodiments of the present invention and applied technical principles. Those skilled in the art will understand that the present invention is not limited to the specific embodiments described herein, and various obvious changes, readjustments and substitutions can be made by those skilled in the art without departing from the protection scope of the present invention. Therefore, although the present invention has been described in detail through the above embodiments, the present invention is not limited to the above embodiments, and can also include more other equivalent embodiments without departing from the concept of the present invention. The scope is determined by the scope of the appended claims.
Claims (7)
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| CN113488766A (en) * | 2021-06-03 | 2021-10-08 | 维聚智控科技(北京)有限公司 | Production process and production system of environment-friendly antenna |
| CN114006145A (en) * | 2021-09-18 | 2022-02-01 | 上海晶路电子科技有限公司 | Die cutting manufacturing method of UHF radio frequency antenna |
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Application publication date: 20200703 |
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