CN215152015U

CN215152015U - Full-mechanized plastic-uptake punching and integrated forming equipment

Info

Publication number: CN215152015U
Application number: CN202022244045.7U
Authority: CN
Inventors: 颜志鸿; 周伟; 贺万鹏
Original assignee: Maisto Industry Shixing Co ltd
Current assignee: Maisto Industry Shixing Co ltd
Priority date: 2020-10-10
Filing date: 2020-10-10
Publication date: 2021-12-14
Anticipated expiration: 2030-10-10

Abstract

The utility model discloses a die-cut integrated into one piece equipment of plastic uptake of full mechanization relates to blister cover shaping technical field. Including vacuum plastic uptake forming device, cut-off knife mechanism, section of putting and connect goods platform, cutting machine, rim charge receiving station and the unloading platform that connects gradually, the inside a plurality of plastic suction moulds that are provided with of vacuum plastic uptake forming device, vacuum plastic uptake forming device and unloading platform one side fixed mounting have the portal frame, slide on the portal frame and be provided with manipulator A and manipulator B, manipulator A is located the section of putting and connects between goods platform and the cutting machine for on carrying the cutting machine with plastic suction mould, manipulator B is located between cutting machine and the unloading platform, be used for carrying the unloading platform with plastic suction mould on. The utility model provides an in the blister cover forming process shaping and die-cut twice problem of independent processing separately, realize that shaping and die-cut shut into one uninterrupted production process, twice process unites two into one promptly, has reduced middle turnover process, subtracts short production time, improves production efficiency.

Description

Full-mechanized plastic-uptake punching and integrated forming equipment

Technical Field

The utility model relates to a blister cover shaping technical field, concretely relates to die-cut integrated into one piece equipment of plastic uptake of full mechanization.

Background

The plastic-absorbing cover used in the packaging process of the product is characterized in that when a large quantity of various products are produced, a vacuum plastic-absorbing forming device is used for baking and softening a plane film, the plane film is sleeved into a copper plastic-absorbing mould with a special fixed shape, and the plastic-absorbing mould is vacuumized, cooled and blown to quickly cool down to form the plastic-absorbing cover with the required shape. The molded plastic suction cover needs to be in full-page shape, the edge material of the plastic suction cover is cut off by a cutting machine operated by workers, and then the edge material is punched and cut off one by a special cutting die, the whole production process needs two procedures of molding/sizing and punching, the production cycle time of the product is long, and the processing efficiency is low.

SUMMERY OF THE UTILITY MODEL

The utility model provides a pair of die-cut integrated into one piece equipment of plastic uptake of full mechanization aims at solving the problem that exists among the above-mentioned background art.

In order to realize the technical purpose, the utility model discloses a following technical scheme:

the utility model provides a die-cut integrated into one piece equipment of full mechanized plastics-uptake, includes vacuum plastic uptake forming device, cut-off knife mechanism, the piece of putting that connects gradually and connects goods platform, cutting machine, rim charge receiving station and unloading platform, the inside a plurality of plastic suction moulds that are provided with of vacuum plastic uptake forming device, vacuum plastic uptake forming device and unloading platform one side fixed mounting have the portal frame, the slip is provided with manipulator A and manipulator B on the portal frame, manipulator A is located put the piece and connect goods platform with between the cutting machine, be used for with the plastic suction mould is carried on the cutting machine, manipulator B is located the cutting machine with between the unloading platform, be used for with the plastic suction mould is carried on the unloading platform.

The utility model discloses in, the cutting machine includes cutting machine cutting die platform, cutting machine cutting die platform top is provided with the flitch by actuating mechanism drive motion, flitch top fixed mounting has cutting machine cutting die, follows the conveying direction front end fixed mounting of flitch has stamping mechanism, stamping mechanism bottom below be provided with cutting machine cutting die structure assorted cutting die.

Furthermore, the direction of delivery sheet with portal frame mutually perpendicular, and punching press mechanism include the pneumatic cylinder of fixed mounting in cutting machine cutting die platform top, pneumatic cylinder bottom fixed mounting decide the mould.

The utility model discloses in, manipulator A includes manipulator A base and sucking disc frame A, fixed mounting has first servo motor on the manipulator A base, first servo motor is connected with the lead screw through first speed reducer, lead screw threaded connection has the connecting rod, the connecting rod bottom is connected sucking disc frame A side end, connecting rod both sides fixed mounting respectively have linear guide and the first guide rail of omega shape, the slip is provided with the rectangle cover on linear guide and the first guide rail.

Further, a fixing plate is fixedly mounted on the inner wall of the front portion of the connecting rod in the direction, a second servo motor is fixedly mounted on the fixing plate, and the second servo motor is connected with the end portion of one side of the suction disc frame A through a second speed reducer.

The utility model discloses in, manipulator B includes manipulator B base and sucking disc frame B, fixed mounting has third servo motor on the manipulator B base, third servo motor is connected with the lead screw through the third speed reducer, lead screw threaded connection has the connecting rod, the connecting rod bottom is connected sucking disc frame B middle part, connecting rod both sides fixed mounting respectively have linear guide and omega shape second guide, it is provided with the rectangle cover to slide on linear guide and the second guide.

Furthermore, a fixing plate is fixedly mounted on the bottom wall of the front portion of the connecting rod, a fourth servo motor is fixedly mounted on the fixing plate, and the fourth servo motor is connected with the center of the suction disc frame B through a fourth speed reducer.

Preferably, a fifth servo motor is further fixedly mounted on the manipulator A base and the manipulator B base, the fifth servo motor is connected with a gear through a fifth speed reducer, a rack is arranged in a meshed mode with the gear, and the rack is fixedly mounted at the top of the portal frame.

More preferably, an omega-shaped third guide rail is fixedly mounted above the top of the portal frame, and the base is slidably disposed on the omega-shaped third guide rail.

Further, sucking disc frame A or sucking disc frame B include the mounting panel, the mounting panel has the center pin along its length direction fixed mounting, the even fixed mounting in interval has a plurality of mounting brackets on the center pin, be provided with the edge in the mounting bracket the rectangular hole that mounting panel width direction set up, rectangular downthehole the inserting is equipped with the sucking disc pole, sucking disc pole top barrel nut fixed mounting is on the mounting bracket, sucking disc pole bottom fixed mounting has vacuum chuck, vacuum chuck passes through pipeline and vacuum pump connection, vacuum pump fixed mounting is in portal frame one side.

Compared with the prior art, the utility model discloses following beneficial effect has: the utility model provides a shaping and die-cut twice problem of independent processing separately in blister-suction cover forming process, realize that shaping and die-cut are one uninterrupted production process, two processes unite two into one promptly, and realize the mechanical automation of die-cut preface, reduced middle turnover process, subtract short production time, improve production efficiency, simultaneously, the invention has realized blister-suction cover product unloading, makes things convenient for the vanning of product, has reduced middle commentaries on classics quick-witted link promptly, has also shortened production time, reduced the substandard product problems such as messy flowers that lead to because of middle process conversion and produced, also alleviateed the workman and stood produced work fatigue for a long time simultaneously.

Drawings

Fig. 1 is a schematic structural view of the present invention;

fig. 2 is a schematic structural diagram of a manipulator a in the present invention;

fig. 3 is a schematic structural diagram of the middle manipulator B of the present invention.

Detailed Description

The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention.

The utility model discloses a die-cut integrated into one piece equipment of full mechanized plastics sucking moulding, including vacuum plastic molding device 1, cut-off knife mechanism 2, the piece of putting connects goods platform 3, cutting machine, rim charge receiving station 4 and unloading platform 5 that connect gradually, vacuum plastic molding device 1 is inside to be provided with a plurality of plastic suction moulds, and vacuum plastic molding device 1 and 5 one side fixed mounting of unloading platform have portal frame 6, and it is provided with manipulator A7 and manipulator B8 to slide on the portal frame 6, manipulator A7 is located and puts between the piece and connects goods platform 3 and the cutting machine for on carrying the cutting machine with plastic suction mould, manipulator B8 is located between cutting machine and the unloading platform 5, is used for carrying plastic suction mould on unloading platform 5.

The vacuum forming apparatus 1 is a production apparatus for heating plastic sheets and forming plastic hoods with desired shapes by using plastic molds, the cutter mechanism 2 is a device for cutting plastic hood films, and may be a structure for cutting plastic hoods by driving a cutter wheel to rotate by a motor or other common structures, and the vacuum forming apparatus 1 and the cutter mechanism 2 are common knowledge of those skilled in the art and will not be further explained herein.

The utility model discloses in, the cutting machine includes cutting machine cutting die platform 9, and cutting machine cutting die platform 9 top is provided with the feed plate 10 by actuating mechanism drive motion, and feed plate 10 top fixed mounting has cutting machine cutting die 11, and along feed plate 10's conveying direction front end fixed mounting has punching press mechanism 12, and punching press mechanism 12 bottom below is provided with and cuts the mould with 11 structure assorted cutting dies of cutting machine cutting die.

Further, the conveying direction of the feeding plate 10 is perpendicular to the portal frame 6, the stamping mechanism 12 comprises a hydraulic cylinder fixedly mounted above the cutting die platform 9 of the cutting machine, and a cutting die is fixedly mounted at the bottom of the hydraulic cylinder.

Cutting machine cutting die 11 is the steel mould of making according to the plastic uptake cover appearance, put into cutting machine cutting die 11 with the plastic uptake cover on, then utilize actuating mechanism to drive feed plate 10 motion (can be carry through the conveyer belt, the conveyer belt is by actuating mechanism drive motion promptly, the feed plate is installed on the conveyer belt), make the cutting machine cutting die 11 that puts into the plastic uptake cover on the feed plate 10 be located the below of stamping mechanism 12, then reuse pneumatic cylinder drive cutting die downstream, break plastic uptake cover and rim charge and separate, can realize once accomplishing the die-cutting of a version plastic uptake cover, very big saving the shaping process time.

The utility model discloses in, manipulator A7 includes manipulator A base 13 and sucking disc frame A14, wherein, fixed mounting has first servo motor 15 on the manipulator A base 13, first servo motor 15 is connected with lead screw 16 through first speed reducer, 16 threaded connection of lead screw has connecting rod 17, sucking disc frame A14 a side end is connected to connecting rod 17 bottom, connecting rod 17 both sides respectively fixed mounting have linear guide 18 and the first guide rail 19 of omega shape, linear guide 18 slides on with first guide rail 19 and is provided with rectangular cover 20.

First servo motor 15 drives lead screw 16 through first speed reducer and rotates, then can up-and-down motion with lead screw 16 threaded connection's connecting rod 17 to can drive sucking disc frame A14 up-and-down motion, be used for plastics sucking or release the plastic uptake cover, at the in-process of connecting rod 17 up-and-down motion, rectangular sleeve 20 keeps motionless, slides along linear guide 18 and first guide 19 for connecting rod 17, plays spacing effect, prevents that connecting rod 17 from rotating.

Further, still fixed mounting has the fixed plate on the anterior inner wall direction of connecting rod 17, and fixed mounting has second servo motor 21 on the fixed plate, and second servo motor 21 passes through the second speed reducer and connects one side tip of suction cup frame A14 to can drive suction cup frame A14 through second servo motor 21 and do 360 rotations along vertical direction.

The same with manipulator A7's theory of operation, the utility model discloses in, manipulator B8 includes manipulator B base 22 and sucking disc frame B23, and fixed mounting has third servo motor on the manipulator B base 22, and third servo motor is connected with lead screw 16 through the third speed reducer, and 16 threaded connection of lead screw has connecting rod 17, and sucking disc frame B23 middle part is connected to connecting rod 17 bottom, and connecting rod 17 both sides fixed mounting respectively have linear guide 18 and omega shape second guide 24, and linear guide 18 slides on and is provided with rectangular sleeve 20 with second guide 24.

Further, still fixed mounting has the fixed plate on the anterior diapire direction of connecting rod 17, and fixed mounting has fourth servo motor 25 on the fixed plate, and fourth servo motor 25 passes through the center that fourth speed reducer connects suction cup holder B23 to can drive suction cup holder B23 through fourth servo motor 25 and do 360 rotations along the horizontal direction.

The utility model discloses in, still fixed mounting has fifth servo motor 26 on manipulator A base and the manipulator B base, and fifth servo motor 26 is connected with the gear through the fifth speed reducer, and gear engagement is provided with rack 27, and rack 27 fixed mounting is at the top of portal frame 6.

More preferably, an omega-shaped third guide rail 28 is fixedly installed above the top of the portal frame 6, and the base is slidably arranged on the omega-shaped third guide rail 28.

The fifth servo motor 26 drives the gear to rotate, and the rack 27 is meshed with the gear and is fixed, so that the gear can be driven to move horizontally, the base can be driven to move horizontally along the third guide rail 28, and the horizontal movement of the manipulator A7 or the manipulator B8 is realized.

The utility model discloses in, sucking disc frame A14 or sucking disc frame B23 include mounting panel 29, mounting panel 29 has center pin 30 along its length direction fixed mounting, the even fixed mounting in interval has a plurality of mounting brackets 31 on the center pin 30, be provided with the rectangular hole that sets up along mounting panel width direction in the mounting bracket 31, rectangular downthehole interpolation is equipped with sucking disc pole 32, sucking disc pole 32 top barrel nut fixed mounting is on mounting bracket 31, sucking disc pole 32 bottom fixed mounting has vacuum chuck 33, vacuum chuck 33 passes through the pipeline and is connected with vacuum pump 24, vacuum pump 24 fixed mounting is in 6 one side of portal frame. The sucker rods 32 can be flexibly installed at any position of the installation frame 31, and the number and the positions of the plastic suction covers are required to be installed.

It should be noted that, the utility model discloses in, there is control box 35 at one side of portal frame 6 still fixed mounting, and control box 35 control manipulator A7 and manipulator B8 carry out relevant function according to the instruction to give vacuum plastic uptake forming device 1, cut-off knife mechanism 2, cutting machine with the instruction transmission, realize vacuum plastic uptake forming device, cut-off knife mechanism 2, cutting machine, manipulator A7 and manipulator B8's division of labor collaborative work. This is common knowledge of a person skilled in the art and will not be explained further here.

The utility model discloses a theory of operation:

after an operator debugs the vacuum plastic-sucking molding device 1, the cutting machine 2 and the double-arm manipulator device, plastic sheets are fed into a baking oven from a feeding mechanism of the vacuum plastic-sucking molding device 1 to be heated, after a certain baking time, the baked plastic sheets are fed into a plastic-sucking mold, are folded and molded by an upper mold mechanism and a lower mold mechanism of the plastic-sucking mold, are vacuumized, blown/cooled and molded, are conveyed into a sheet placing and receiving platform 3 and are cut off by a cutter mechanism 2, at the moment, a manipulator A7 in the double-arm manipulator device and a suction cup frame A14 in a manipulator A7 are in standby under the sheet placing and receiving platform 3, after a signal that the plastic-sucking cover films are conveyed to the sheet placing and receiving platform 3 is received, a vacuum suction cup 33 in a suction cup frame A14 contacts the plastic-sucking cover films, a vacuum pump 34 vacuumizes the plastic-sucking cover films to grasp the plastic-sucking cup films, the cutter mechanism 2 in the vacuum plastic-sucking molding device 1 cuts off the plastic-sucking cover films, the manipulator A7 moves to the upper part of a cutting machine cutting die platform in a cutting machine and a cutting machine cutting die 11 on the cutting machine cutting die platform 9 in the horizontal right direction through a portal frame 6, plastic-absorbing cover films are put into the cutting machine cutting die 11, after a signal is given by a double-arm manipulator device, a feeding plate 10 in the cutting machine sends the cutting machine cutting die 11 into a stamping mechanism 12 for stamping, the feeding plate 10 and the cutting machine cutting die 11 return to an original point after the signal is finished, the manipulator B8 moves to the upper part of the cutting machine cutting die 11 in the horizontal left direction through the portal frame 6 after the signal is received, the manipulator B8 moves up and down in the vertical direction to enable a vacuum suction cup 33 on the suction disc frame B23 to contact with rim charge and a plastic-absorbing cover, a vacuum pump 34 vacuumizes the vacuum-absorbing cover to enable the vacuum-absorbing cover to be captured, the manipulator B8 moves back to the original point in the vertical direction, the manipulator B8 moves to the upper part of the horizontal right direction through the portal frame 6 and moves to the upper part of a blanking platform 5, the manipulator B8 moves up and down in the vertical direction, the blister cover is placed on the blanking platform 5 and can be directly overlapped for 5-10 times, and after the times, the blanking platform 5 conveys the blister cover to one end for operators to collect, stack and case. After the mechanical arm 8 finishes placing the plastic uptake cover, the mechanical arm moves to the left direction horizontally to the upper side of the rim charge receiving platform 4 through the portal frame 6, and the rim charge is placed on the rim charge receiving platform 4, so that the production and processing period of a product is completed.

Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.

Claims

1. The utility model provides a die-cut integrated into one piece equipment of plastic uptake of full mechanization which characterized in that: including vacuum plastic uptake forming device, cut-off knife mechanism, the piece of putting that connects gradually connect goods platform, cutting machine, rim charge receiving station and unloading platform, the inside a plurality of plastic suction moulds that are provided with of vacuum plastic uptake forming device, vacuum plastic uptake forming device and unloading platform one side fixed mounting have the portal frame, it is provided with manipulator A and manipulator B to slide on the portal frame, manipulator A is located the piece of putting connects goods platform with between the cutting machine, be used for with the plastic suction mould carries on the cutting machine, manipulator B is located the cutting machine with between the unloading platform, be used for with on the unloading platform is carried to the plastic suction mould.

2. The fully mechanized plastic uptake and die cutting integrated molding equipment according to claim 1, wherein: the cutting machine comprises a cutting machine cutting die platform, a feeding plate driven by a driving mechanism to move is arranged above the cutting machine cutting die platform, a cutting machine cutting die is fixedly mounted above the feeding plate, a punching mechanism is fixedly mounted at the front end of the conveying direction of the feeding plate, and a cutting die matched with the cutting machine cutting die structure is arranged below the bottom of the punching mechanism.

3. The fully mechanized plastic uptake and die cutting integrated molding equipment according to claim 2, wherein: the direction of delivery sheet with portal frame mutually perpendicular, and punching press mechanism include the pneumatic cylinder of fixed mounting in cutting machine cutting die platform top, pneumatic cylinder bottom fixed mounting decide the mould.

4. The fully mechanized plastic uptake and die cutting integrated molding equipment according to claim 1, wherein: the manipulator A comprises a manipulator A base and a sucker frame A, a first servo motor is fixedly mounted on the manipulator A base, the first servo motor is connected with a lead screw through a first speed reducer, the lead screw is in threaded connection with a connecting rod, the bottom of the connecting rod is connected with one side end of the sucker frame A, two sides of the connecting rod are respectively and fixedly provided with a linear guide rail and an omega-shaped first guide rail, and a rectangular sleeve is slidably arranged on the linear guide rail and the first guide rail.

5. The fully mechanized plastic uptake and die cutting integrated molding equipment according to claim 4, wherein: the fixing plate is fixedly mounted on the inner wall of the front portion of the connecting rod in the direction, a second servo motor is fixedly mounted on the fixing plate, and the second servo motor is connected with the end portion of one side of the sucker frame A through a second speed reducer.

6. The fully mechanized plastic uptake and die cutting integrated molding equipment according to claim 5, wherein: the manipulator B comprises a manipulator B base and a sucker frame B, a third servo motor is fixedly mounted on the manipulator B base, the third servo motor is connected with a lead screw through a third speed reducer, the lead screw is in threaded connection with a connecting rod, the bottom of the connecting rod is connected with the middle of the sucker frame B, two sides of the connecting rod are respectively and fixedly provided with a linear guide rail and an omega-shaped second guide rail, and rectangular sleeves are slidably arranged on the linear guide rail and the second guide rail.

7. The fully mechanized plastic uptake and die cutting integrated molding equipment according to claim 6, wherein: the fixing plate is fixedly mounted on the bottom wall of the front portion of the connecting rod, a fourth servo motor is fixedly mounted on the fixing plate, and the fourth servo motor is connected with the center of the sucker frame B through a fourth speed reducer.

8. The fully mechanized plastic uptake and die cutting integrated molding equipment according to claim 7, wherein: still fixed mounting has fifth servo motor on manipulator A base and the manipulator B base, fifth servo motor is connected with the gear through the fifth speed reducer, the gear engagement is provided with the rack, rack fixed mounting is in the top of portal frame.

9. The fully mechanized plastic uptake and die cutting integrated molding equipment according to claim 8, wherein: and an omega-shaped third guide rail is fixedly mounted above the top of the portal frame, and the manipulator A base and the manipulator B base are arranged on the omega-shaped third guide rail in a sliding manner.

10. The fully mechanized plastic uptake and die cutting integrated molding equipment according to claim 9, wherein: sucking disc frame A or sucking disc frame B include the mounting panel, the mounting panel has the center pin along its length direction fixed mounting, the even fixed mounting in interval has a plurality of mounting brackets on the center pin, be provided with the edge in the mounting bracket the rectangular hole that mounting panel width direction set up, rectangular downthehole the interpolation is equipped with the sucking disc pole, sucking disc pole top barrel nut fixed mounting is on the mounting bracket, sucking disc pole bottom fixed mounting has vacuum chuck, vacuum chuck passes through pipeline and vacuum pump connection, vacuum pump fixed mounting is in portal frame one side.