CN204340188U - Flexible plastic suction forming apparatus - Google Patents
Flexible plastic suction forming apparatus Download PDFInfo
- Publication number
- CN204340188U CN204340188U CN201420822116.9U CN201420822116U CN204340188U CN 204340188 U CN204340188 U CN 204340188U CN 201420822116 U CN201420822116 U CN 201420822116U CN 204340188 U CN204340188 U CN 204340188U
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Abstract
The utility model discloses a kind of flexible plastic suction forming apparatus, comprise the feeding device, heating system, plastics sucking moulding device, longitudinal cutting device and the cutting conveying appliance that connect successively, described plastics sucking moulding device comprises plastics suction mould, vacuum system and cooling system and plastics suction mould driving mechanism, described heating system, plastics sucking moulding device and cutter sweep are arranged on mainframe, described feeding device is located at mainframe front end, and described cutting conveying appliance is located at mainframe rear end; By setting up longitudinal cutting device, cutting conveying appliance and feeding device on the basis of existing vacuum suction moulding machine, carry out control appliance by operating control device to run continuously, also can supporting installation automaton, each several part relative position relation is adjusted aborning according to different product lengths, realize continuous seepage, can production random length plastic uptake product, improve Flexible Equipment and adaptability.
Description
Technical field
The utility model relates to plastic uptake production equipment technology field, particularly relates to a kind of flexible plastic suction forming apparatus.
Background technology
Vacuum suction moulding machine is the main equipment thin soft point of metal material mould being carried out to thermoforming processing, current vacuum suction moulding machine can by material loading, heating, be shaped, cooling, the functions such as cutting edge are integrated in one, production structure is complicated, the plastic uptake product that stretching depth is larger, but in bar shaped plastic uptake product processing, when produced product length changes, the mould of corresponding length must be changed, when Len req exceedes the maximum length of machine set, also must purchase new equipment, increase production cost, conventional molding machines needs the semi-finished product after to shaping to carry out secondary cut, production cycle is long, in cutting process, sheet material dust is large, both environmental pollution was caused, cause the wasting of resources.
Utility model content
Technical problem to be solved in the utility model is to provide a kind of flexible plastic suction forming apparatus, longitudinal cutting device, cutting conveying appliance and feeding device are set up in the basis of existing vacuum suction moulding machine, realize continuous seepage, can production random length plastic uptake product, improve Flexible Equipment and adaptability.
For solving the problems of the technologies described above, technical solution adopted in the utility model is: a kind of flexible plastic suction forming apparatus, comprise the feeding device connected successively, heating system, plastics sucking moulding device, longitudinal cutting device and cutting conveying appliance, described plastics sucking moulding device comprises plastics suction mould, vacuum system and cooling system and plastics suction mould driving mechanism, described heating system, plastics sucking moulding device and cutter sweep are arranged on mainframe, described feeding device is located at mainframe front end, described cutting conveying appliance is located at mainframe rear end, described longitudinal cutting device comprises the two cover rim charge cutters and the longitudinal cutting rack of two covers that are symmetrically set in main frame both sides, described longitudinal cutting rack comprises rectangle knife rest, longitudinal knife, sheet material chain, sheet material conveying guide plate and fixed head, described rectangle knife rest is the rectangular frame structure of a side opening, the rectangular frame structure opening of the longitudinal cutting rack of two covers is relative, the openend of rectangular frame structure is vertically located at by described longitudinal knife, on the upside of described rectangular frame structure, vertical fixed head is set, described sheet material conveying guide plate is fixed at vertical fixed head side, and its opening is inside mainframe, the sheet material chain of cutting conveying appliance is arranged through sheet material conveying guide plate, described rim charge cutter comprises the adjustment cylinder being fixedly mounted on mainframe sidepiece, be arranged on the installing plate of adjustment cylinder piston boom end, installing plate is vertically fixedly installed cut-out cylinder, the piston rod cutting off cylinder is arranged downwards, and arrange through the through hole on installing plate, the piston-rod lower end of described cut-out cylinder installs cutoff tool.
Described cutting conveying appliance comprises underframe, conveying device and transverse cutting off mechanism, described underframe is cuboid frame structure, its top is provided with motorized pulleys and passive cylinder, described motorized pulleys are positioned at underframe distance frame one end far away, motorized pulleys and passive cylinder are installed along the uniform belt conveyor of the length direction of motorized pulleys axis, described transverse cutting off mechanism comprises the twice slide rail being located at both sides, underframe top, the slide block be slidably matched with twice slide rail, vertically be arranged on the support on slide block upper surface, level is arranged on the lower installation board of cantilever tip, the air cylinder board above lower installation board is arranged on by means of two guide pillars, the crosscut cylinder being arranged on the pressing plate between lower installation board and air cylinder board and being arranged on for driving pressing plate to move up and down on air cylinder board end face, described pressing plate two ends arrange the through hole be slidably matched with two guide pillars, Rodless cylinder in parallel is provided with below described lower installation board, the piston of Rodless cylinder installs cutting knife by means of Cutter apron, described underframe top is also provided with the driving mechanism for driving slide block to slide along slide rail.
Described driving mechanism comprises servomotor, leading screw and base plate, described base plate two ends are fixedly connected with respectively and with the slide block that twice slide rail is slidably matched, described servomotor is fixed at one end that motorized pulleys installed by underframe, servomotor spindle end is connected with leading screw by means of shaft coupling, leading screw is horizontally disposed with and its Axis Extension direction is identical with length over end sills direction, leading screw coordinates with the feed screw nut arranged in the middle part of base plate, installs bearing between described leading screw end and underframe.
Described feeding device comprises material loading base, material loading cylinder, material rod base, charging ram, rocking arm and pivot screw, described material loading base comprises riser and biside plate, hinged material loading cylinder inside described riser, the pivot screw that on described biside plate front end outer side face, symmetrical installation is perpendicular, be sleeved in the middle part of described rocking arm on pivot screw, described biside plate is provided with the arc long slot bore be positioned at below pivot screw, the axis of rotation of the trajectory of arc long slot bore and the dead in line of pivot screw, the hinged charging ram in piston rod end of described material loading cylinder, charging ram two ends are through hinged with two rocking arm ends after the arc long slot bore on biside plate, described rocking arm end arranges the crotch for placing barrel, described biside plate top is provided with the barrel bearing for supporting barrel.
Also comprise control device, it comprises PLC module and operated pneumatic valve group, described PLC module signal end is connected with motorized pulleys control end, Serve Motor Control end, vacuum plant control end, heating system control end, cooling system control end and operated pneumatic valve group control end respectively, described operated pneumatic valve group input is connected with source of the gas, and described operated pneumatic valve group output connects the inlet end of crosscut cylinder, Rodless cylinder, material loading cylinder, adjustment cylinder and cut-out cylinder in transverse cutting off mechanism respectively.
The beneficial effect adopting technique scheme to produce is: by setting up longitudinal cutting device, cutting conveying appliance and feeding device on the basis of existing vacuum suction moulding machine, carry out control appliance by operating control device to run continuously, also can supporting installation automaton, each several part relative position relation is adjusted aborning according to different product lengths, realize continuous seepage, can production random length plastic uptake product, improve Flexible Equipment and adaptability.
Accompanying drawing explanation
Fig. 1 is the utility model structural representation;
Fig. 2 is the A-A direction view of Fig. 1;
Fig. 3 is cutting conveying appliance structural representation;
Fig. 4 is cutting conveying appliance left view;
Fig. 5 is cutting conveying appliance top view;
Fig. 6 is rim charge cutter structural representation;
Fig. 7 is longitudinal cutting rack structural representation;
Fig. 8 is feeding device structural representation;
Fig. 9 is the top view of Fig. 8;
Figure 10 is the material loading view of feeding device;
In the accompanying drawings: 1, cutting conveying appliance; 2, rim charge cutter; 3, feed system; 4, longitudinal cutting rack; 5, plastics suction mould; 6, plastics suction mould driving mechanism; 7, cooling system; 8, heating system; 9, vacuum system; 10, feeding device; 11, control device; 12, cutoff tool; 13, cylinder is cut off; 14, cylinder is adjusted; 15, pressing plate; 16, supporting plate; 17, knife rest; 18, fixed head; 19, sheet material conveying guide plate; 20, sheet material chain; 21, longitudinal knife; 22, underframe; 23, servomotor; 24, leading screw; 25, guide rail; 26, slide block; 27, air cylinder board; 28, crosscut cylinder; 29, support; 30, deflector; 32, passive cylinder; 33, belt conveyor; 34, servo-driver; 35, motorized pulleys; 36, guide pillar; 37, cutting knife; 38, Cutter apron; 39, Rodless cylinder; 40, lower installation board; 41, pressing plate; 42, material loading base; 43, starting switch; 44, barrel bearing; 45, pivot screw; 46, rocking arm; 47, charging ram; 48, material loading cylinder; 49, barrel.
Detailed description of the invention
Below in conjunction with the drawings and specific embodiments, the utility model is described in further detail.
Unresolved existing plastic suction forming apparatus is produced flexible poor, need to carry out secondary splitting after the plastic uptake product shaping that some length are longer, inefficient problem, the utility model discloses a kind of flexible plastic suction forming apparatus as shown in Figure 1-2, comprise the feeding device 10 connected successively, heating system 8, plastics sucking moulding device, longitudinal cutting device and cutting conveying appliance 1(are see accompanying drawing 3-5), described plastics sucking moulding device comprises plastics suction mould 5, vacuum system 9 and cooling system 7 and plastics suction mould driving mechanism 6, described heating system 8, plastics sucking moulding device and cutter sweep are arranged on mainframe, described feeding device 10 is located at mainframe front end, described cutting conveying appliance 1 is located at mainframe rear end, described longitudinal cutting device comprise be symmetrically set in main frame both sides two cover rim charge cutter 2(see accompanying drawing 6) and two overlap longitudinal cutting rack 4, described longitudinal cutting rack 4(is see accompanying drawing 7) comprise rectangle knife rest 17, longitudinal knife 21, sheet material chain 20, sheet material conveying guide plate 19 and fixed head 18, described rectangle knife rest 17 is the rectangular frame structure of a side opening, the rectangular frame structure opening of the longitudinal cutting rack 4 of two covers is relative, the openend of rectangular frame structure is vertically located at by described longitudinal knife 21, vertical fixed head 18 is set on the upside of described rectangular frame structure, described sheet material conveying guide plate 19 is fixed at vertical fixed head 18 side, and its opening is inside mainframe, the sheet material chain 20 of cutting conveying appliance 1 is arranged through sheet material conveying guide plate 19, described rim charge cutter 2 comprises the adjustment cylinder 14 being fixedly mounted on mainframe sidepiece, be arranged on the installing plate of adjustment cylinder 14 piston rod end, installing plate is vertically fixedly installed and cuts off cylinder 13, the piston rod cutting off cylinder 13 is arranged downwards, and arrange through the through hole on installing plate, the piston-rod lower end of described cut-out cylinder 13 installs cutoff tool 12.
Described cutting conveying appliance 1 comprises underframe 22, conveying device and transverse cutting off mechanism, described underframe 22 is cuboid frame structure, its top is provided with motorized pulleys 35 and passive cylinder 32, described motorized pulleys 35 are positioned at underframe 22 one end far away apart from frame, motorized pulleys 35 and passive cylinder 32 are installed along the uniform belt conveyor 33 of the length direction of motorized pulleys 35 axis, described transverse cutting off mechanism comprises the twice slide rail 25 being located at both sides, underframe 22 top, the slide block 26 be slidably matched with twice slide rail 25, vertically be arranged on the support 29 on slide block 26 upper surface, level is arranged on the lower installation board 40 on support 29 top, the air cylinder board 27 above lower installation board 40 is arranged on by means of two guide pillars 36, the crosscut cylinder 28 being arranged on the pressing plate between lower installation board 40 and air cylinder board 27 and being arranged on for driving pressing plate to move up and down on air cylinder board 27 end face, described pressing plate two ends arrange the through hole be slidably matched with two guide pillars 36, Rodless cylinder 39 in parallel is provided with below described lower installation board 40, the piston of Rodless cylinder 39 installs cutting knife 37 by means of Cutter apron 38, described underframe 22 top is also provided with the driving mechanism for driving slide block 26 to slide along slide rail 25.
Described driving mechanism comprises servomotor 23, leading screw 24 and base plate 31, described base plate 31 two ends are fixedly connected with respectively and with the slide block 26 that twice slide rail 25 is slidably matched, described servomotor 23 is fixed at one end that motorized pulleys 35 installed by underframe 22, servomotor 23 main shaft end is connected with leading screw 24 by means of shaft coupling, leading screw 24 is horizontally disposed with and its Axis Extension direction is identical with underframe 22 length direction, leading screw 24 coordinates with the feed screw nut arranged in the middle part of base plate 31, installs bearing between described leading screw 24 end and underframe 22.
Described feeding device 10(is see accompanying drawing 8-10) comprise material loading base 42, material loading cylinder 48, material rod base, charging ram 47, Rocker arm 46 and pivot screw 45, described material loading base 42 comprises riser and biside plate, hinged material loading cylinder 48 inside described riser, the pivot screw 45 that on described biside plate front end outer side face, symmetrical installation is perpendicular, be sleeved in the middle part of described Rocker arm 46 on pivot screw 45, described biside plate is provided with the arc long slot bore be positioned at below pivot screw 45, the axis of rotation of the trajectory of arc long slot bore and the dead in line of pivot screw 45, the hinged charging ram 47 in piston rod end of described material loading cylinder 48, charging ram 47 two ends are through hinged with two Rocker arm 46 ends after the arc long slot bore on biside plate, described Rocker arm 46 end arranges the crotch for placing barrel 49, described biside plate top is provided with the barrel bearing 44 for supporting barrel.
Also comprise control device 11, it comprises PLC module and operated pneumatic valve group, described PLC module signal end is connected with motorized pulleys 35 control end, servomotor 23 control end, vacuum plant control end, heating system 8 control end, cooling system 7 control end and operated pneumatic valve group control end respectively, described operated pneumatic valve group input is connected with source of the gas, and described operated pneumatic valve group output connects the inlet end of crosscut cylinder 28, Rodless cylinder 39, material loading cylinder 48, adjustment cylinder 14 and cut-out cylinder 13 in transverse cutting off mechanism respectively.
In concrete use procedure, longitudinal cutting device in the utility model is arranged and the supporting installation of cutting conveying appliance, longitudinal cutting rack arranges longitudinal knife, shaping sheet material has sheet material chain to draw conveying, distances between two cover longitudinal knives between the longitudinal cutting rack being arranged on mainframe both sides equal shaping sheet material cutting width, when sheet material passes longitudinal knife under the traction of sheet material chain, redundance is excised, simultaneously with longitudinal cutting rack supporting installation rim charge cutter, the position of rim charge cutter is by adjusting cylinder adjustment, the cutting of air cylinder driven longitudinal knife is cut off after adjusting to the right place, adapt to the processing of different length shaping sheet material, in addition on the one hand, the utility model is supporting installation automatic charging device also, in normal state, the crotch opening upwards of rocking arm, rocking arm becomes level, hang on crotch by barrel two ends, open jettron, the piston rod of material loading cylinder is extrapolated, promote charging ram to move in arc long slot bore, rocking arm rotates around pivot screw simultaneously, crotch drives barrel to move upward, and biside plate front end face top is the fillet of the dead in line of axis and pivot screw, slides along fillet in barrel two ends, and barrel bearing is entered under the effect of rocking arm, complete material loading.
In a word, the utility model by setting up longitudinal cutting device, cutting conveying appliance and feeding device on the basis of existing vacuum suction moulding machine, carry out control appliance by operating control device to run continuously, also can supporting installation automaton, each several part relative position relation is adjusted aborning according to different product lengths, realize continuous seepage, can production random length plastic uptake product, improve Flexible Equipment and adaptability.
Claims (5)
1. a flexible plastic suction forming apparatus, it is characterized in that: comprise the feeding device (10) connected successively, heating system (8), plastics sucking moulding device, longitudinal cutting device and cutting conveying appliance (1), described plastics sucking moulding device comprises plastics suction mould (5), vacuum system (9) and cooling system (7) and plastics suction mould driving mechanism (6), described heating system (8), plastics sucking moulding device and cutter sweep are arranged on mainframe, described feeding device (10) is located at mainframe front end, described cutting conveying appliance (1) is located at mainframe rear end, described longitudinal cutting device comprises two covers rim charge cutter (2) and the two longitudinal cutting rack of covers (4) that are symmetrically set in main frame both sides, described longitudinal cutting rack (4) comprises rectangle knife rest (17), longitudinal knife (21), sheet material chain (20), sheet material conveying guide plate (19) and fixed head (18), described rectangle knife rest (17) is the rectangular frame structure of a side opening, the rectangular frame structure opening of the two longitudinal cutting rack of covers (4) is relative, the openend of rectangular frame structure is vertically located at by described longitudinal knife (21), vertical fixed head (18) is set on the upside of described rectangular frame structure, described sheet material conveying guide plate (19) is fixed at vertical fixed head (18) side, and its opening is inside mainframe, the sheet material chain (20) of cutting conveying appliance (1) is arranged through sheet material conveying guide plate (19), described rim charge cutter (2) comprises the adjustment cylinder (14) being fixedly mounted on mainframe sidepiece, be arranged on the installing plate of adjustment cylinder (14) piston rod end, installing plate is vertically fixedly installed and cuts off cylinder (13), the piston rod cutting off cylinder (13) is arranged downwards, and arrange through the through hole on installing plate, the piston-rod lower end of described cut-out cylinder (13) installs cutoff tool (12).
2. flexible plastic suction forming apparatus according to claim 1, it is characterized in that: described cutting conveying appliance (1) comprises underframe (22), conveying device and transverse cutting off mechanism, described underframe (22) is cuboid frame structure, its top is provided with motorized pulleys (35) and passive cylinder (32), described motorized pulleys (35) are positioned at underframe (22) distance frame one end far away, motorized pulleys (35) and passive cylinder (32) are above installed along the uniform belt conveyor (33) of the length direction of motorized pulleys (35) axis, described transverse cutting off mechanism comprises the twice slide rail (25) being located at underframe (22) both sides, top, the slide block (26) be slidably matched with twice slide rail (25), vertically be arranged on the support (29) on slide block (26) upper surface, level is arranged on the lower installation board (40) on support (29) top, the air cylinder board (27) of lower installation board (40) top is arranged on by means of two guide pillars (36), the crosscut cylinder (28) being arranged on the pressing plate between lower installation board (40) and air cylinder board (27) and being arranged on for driving pressing plate to move up and down on air cylinder board (27) end face, described pressing plate two ends arrange the through hole be slidably matched with two guide pillars (36), described lower installation board (40) below is provided with Rodless cylinder (39) in parallel, the piston of Rodless cylinder (39) installs cutting knife (37) by means of Cutter apron (38), described underframe (22) top is also provided with the driving mechanism for driving slide block (26) to slide along slide rail (25).
3. flexible plastic suction forming apparatus according to claim 2, it is characterized in that: described driving mechanism comprises servomotor (23), leading screw (24) and base plate (31), described base plate (31) two ends are fixedly connected with respectively and with the slide block (26) that twice slide rail (25) is slidably matched, described servomotor (23) is fixed at one end that motorized pulleys (35) installed by underframe (22), servomotor (23) main shaft end is connected with leading screw (24) by means of shaft coupling, leading screw (24) is horizontally disposed with, and its Axis Extension direction is identical with underframe (22) length direction, the feed screw nut that leading screw (24) is arranged with base plate (31) middle part coordinates, between described leading screw (24) end and underframe (22), bearing is installed.
4. flexible plastic suction forming apparatus according to claim 3, it is characterized in that: described feeding device (10) comprises material loading base (42), material loading cylinder (48), material rod base, charging ram (47), rocking arm (46) and pivot screw (45), described material loading base (42) comprises riser and biside plate, hinged material loading cylinder (48) inside described riser, the pivot screw (45) that on described biside plate front end outer side face, symmetrical installation is perpendicular, described rocking arm (46) middle part is sleeved on pivot screw (45), described biside plate is provided with the arc long slot bore being positioned at pivot screw (45) below, the dead in line of the axis of rotation of the trajectory of arc long slot bore and pivot screw (45), the hinged charging ram in the piston rod end (47) of described material loading cylinder (48), charging ram (47) two ends are through hinged with two rocking arms (46) end after the arc long slot bore on biside plate, described rocking arm (46) end arranges the crotch for placing barrel (49), described biside plate top is provided with the barrel bearing (44) for supporting barrel.
5. flexible plastic suction forming apparatus according to claim 4, it is characterized in that: also comprise control device (11), it comprises PLC module and operated pneumatic valve group, described PLC module signal end respectively with motorized pulleys (35) control end, servomotor (23) control end, vacuum plant control end, heating system (8) control end, cooling system (7) control end is connected with operated pneumatic valve group control end, described operated pneumatic valve group input is connected with source of the gas, described operated pneumatic valve group output connects the crosscut cylinder (28) in transverse cutting off mechanism respectively, Rodless cylinder (39), material loading cylinder (48), the inlet end of adjustment cylinder (14) and cut-out cylinder (13).
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN201420822116.9U CN204340188U (en) | 2014-12-23 | 2014-12-23 | Flexible plastic suction forming apparatus |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
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CN201420822116.9U CN204340188U (en) | 2014-12-23 | 2014-12-23 | Flexible plastic suction forming apparatus |
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CN204340188U true CN204340188U (en) | 2015-05-20 |
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CN201420822116.9U Expired - Fee Related CN204340188U (en) | 2014-12-23 | 2014-12-23 | Flexible plastic suction forming apparatus |
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Cited By (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN104827649A (en) * | 2015-05-25 | 2015-08-12 | 杨奕标 | Intelligent full-automatic hard film packaging box continuous molding machine |
CN109822871A (en) * | 2019-03-12 | 2019-05-31 | 浙江工业大学之江学院 | A main frame of a thermoplastic molding machine |
CN115302744A (en) * | 2022-08-11 | 2022-11-08 | 合肥合锻智能制造股份有限公司 | Novel vacuum thermoforming device |
CN118528560A (en) * | 2024-07-25 | 2024-08-23 | 大连斯频德环境设备有限公司 | Processing technology suitable for cooling tower water spraying sheet |
CN115302744B (en) * | 2022-08-11 | 2024-11-19 | 合肥合锻智能制造股份有限公司 | Vacuum thermoforming device |
-
2014
- 2014-12-23 CN CN201420822116.9U patent/CN204340188U/en not_active Expired - Fee Related
Cited By (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN104827649A (en) * | 2015-05-25 | 2015-08-12 | 杨奕标 | Intelligent full-automatic hard film packaging box continuous molding machine |
CN109822871A (en) * | 2019-03-12 | 2019-05-31 | 浙江工业大学之江学院 | A main frame of a thermoplastic molding machine |
CN115302744A (en) * | 2022-08-11 | 2022-11-08 | 合肥合锻智能制造股份有限公司 | Novel vacuum thermoforming device |
CN115302744B (en) * | 2022-08-11 | 2024-11-19 | 合肥合锻智能制造股份有限公司 | Vacuum thermoforming device |
CN118528560A (en) * | 2024-07-25 | 2024-08-23 | 大连斯频德环境设备有限公司 | Processing technology suitable for cooling tower water spraying sheet |
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C14 | Grant of patent or utility model | ||
GR01 | Patent grant | ||
CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20150520 Termination date: 20151223 |
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EXPY | Termination of patent right or utility model |