CN215150124U

CN215150124U - High-safety automatic static-pressure brick machine

Info

Publication number: CN215150124U
Application number: CN202121344794.5U
Authority: CN
Inventors: 傅俊鹏; 陈新建; 张锦薇
Original assignee: Fujian Huagong Machinery Co ltd
Current assignee: Fujian Huagong Machinery Co ltd
Priority date: 2021-06-17
Filing date: 2021-06-17
Publication date: 2021-12-14
Anticipated expiration: 2031-06-17

Abstract

The utility model relates to a brick machine field especially relates to an automatic static pressure brick machine of high security. The to-be-solved technical problem of the utility model is to provide a can realize automated production, improve production efficiency, guarantee the stability of drawing of patterns, improve the security, prevent that the object from getting into when equipment operation from causing destruction or operating personnel error to cause the incident, guarantee the automatic static pressure brick machine of personal safety. The utility model provides an automatic static pressure brick machine of high security, includes box, guide pillar, goes up the box, lock sleeve, hydraulic oil top, holding down plate, flange, mould pressure head, carries the lagging, mould cover, guide arm, spacing briquetting, backplate, safe light curtain, support frame, push pedal cylinder, material loading cylinder and material conveying frame down. The utility model discloses reached and realized automated production, improved production efficiency, guaranteed the stability of drawing of patterns, improved the security, prevented that the equipment operation occasionally object from getting into and causing destruction or operating personnel error to cause the incident, guaranteed the effect of personal safety.

Description

High-safety automatic static-pressure brick machine

Technical Field

The utility model relates to a brick machine field especially relates to an automatic static pressure brick machine of high security.

Background

The static pressure brick machine is a four-column press, adopts hydraulic transmission, is high energy-saving and quick equipment, adopts optimized hydraulic transmission, and has the characteristics of power saving, low noise, low failure rate and the like; is a mechanical device for producing bricks, and generally uses stone powder, fly ash, slag, broken stone, sand, water and the like as raw materials. The fly ash, the slag, the mountain flour, the desulfurized fly ash, the slag, the coal gangue, the phosphogypsum, the tailing sand and the like are efficiently utilized to produce novel wall materials, such as autoclaved fly ash bricks, autoclaved sand-lime bricks, aerated concrete products and the like.

Traditional static pressure brick machine, the relatively poor artifical participation of needs of automatic effect, production efficiency is lower, the security is relatively poor, easily cause the incident because operating personnel mistake touches or the error, the template rocks easily when the drawing of patterns simultaneously, the relatively poor quality that very easily influences the finished product of suppression fragment of brick, can appear the damage after the drawing of patterns and consequently need urgently to research and develop one kind and can realize automated production, and the production efficiency is improved, guarantee the stability of drawing of patterns, and the safety is improved, prevent that the equipment operation time object from getting into to cause destruction or operating personnel error to cause the incident, guarantee personal safety's automatic static pressure brick machine.

SUMMERY OF THE UTILITY MODEL

The utility model discloses an overcome traditional static pressure brick machine, the relatively poor artifical participation of needs of automatic effect, production efficiency is lower, and the security is relatively poor, easily because operating personnel mistake touches or the error causes the incident, and the template rocks easily when the drawing of patterns simultaneously, and the relatively poor quality that very easily influences the finished product of suppression fragment of brick, damaged shortcoming can appear after the drawing of patterns, the to-be-solved technical problem of the utility model is to provide a can realize automated production, improve production efficiency, guarantee the stability of drawing of patterns, improve the security, prevent that equipment operation time object from getting into to cause destruction or operating personnel error to cause the incident, guarantee personal safety's automatic static pressure brick machine.

The utility model is achieved by the following concrete technical means:

a high-safety automatic static-pressure brick machine comprises a lower box body, a guide pillar, an upper box body, a locking sleeve, a hydraulic oil top, a lower pressure plate, a connecting flange, a mould pressure head, a sleeve lifting plate, a mould sleeve, a guide rod, a jacking hydraulic cylinder, a limiting pressing block, a protective plate, a safety light curtain, a support frame, a push plate cylinder, a feeding cylinder and a feeding frame; avoidance grooves are formed in four right-angle positions of the lower end of the lower box body, installation grooves are formed in two sides of the upper end of the lower box body, and guide holes are formed in two sides of each installation groove; four guide posts are vertically distributed on the periphery of the lower box body and fixedly connected with the lower box body; the upper box body is positioned at the top of the guide pillar and is fixedly connected with the guide pillar through a locking sleeve; the upper end of the upper box body is also provided with a hydraulic oil jack which is fixedly connected with the upper box body through a bolt, and a movable rod of the hydraulic oil jack penetrates through the upper box body; the lower pressing plate is positioned between the upper box body and the lower box body, is slidably mounted on the four guide pillars through guide sleeves, is provided with a connecting flange above and is fixedly connected with the hydraulic oil ejection movable rod through the connecting flange; the die pressing head is positioned below the lower pressing plate and is fixedly connected with the lower pressing plate through a bolt; the sleeve lifting plate is positioned between the lower pressing plate and the lower box body, is slidably arranged on the guide pillar through the guide sleeve, and is provided with a through groove in the middle; the die sleeve is positioned above the lifting sleeve plate and is fixedly arranged on a through groove arranged in the middle of the lifting sleeve plate through a bolt; four guide rods are vertically distributed below the body sleeve plate and fixedly arranged on the periphery of the lifting sleeve plate through bolts; the jacking hydraulic cylinder is vertically arranged in the mounting grooves arranged at the two sides of the lower box body through bolts; the upper end of the movable rod of the jacking hydraulic cylinder is fixedly provided with a limiting pressing block through a bolt, and the limiting pressing block is fixedly arranged below the lifting sleeve plate through a bolt; the guard plates are positioned on two sides of the upper box body and the lower box body and are fixedly connected with the upper box body and the lower box body through bolts; the safety light curtain is fixedly arranged on two sides of the guard plate through bolts; a support frame is arranged at the rear part of the lower box body, a plate placing plane is arranged in the support frame, and an open slot is formed in one side of the support frame; the push plate cylinder is positioned behind the placing plane of the support frame and is fixedly connected with the support frame through a bolt, a movable rod of the push plate cylinder penetrates into the support frame, and a rubber push block is arranged at the front end of the push plate cylinder; the feeding cylinder is positioned at the upper end of the push plate cylinder and is fixedly arranged at the rear end of the support frame through a bolt; the feeding frame is slidably mounted on the support frame, the rear end of the feeding frame is fixedly connected with the feeding cylinder through a bolt, and the lower end of the feeding cylinder is provided with a blanking opening.

Furthermore, the plane of the upper end of the support frame is flush with the plane of the upper end of the die sleeve.

Furthermore, the plane of the plate arranged in the support frame is parallel and level to the upper end of the lower box body, and the width of the plate is equal to the distance between the two limiting pressing blocks.

Furthermore, the die pressing head and the die sleeve can be detached and replaced with different models.

Further, guide rods arranged below the body sleeve plate are slidably arranged in guide holes arranged on two sides of the lower box body mounting groove through linear bearings.

Furthermore, the upper box body can be locked and adjusted in position according to the upper end of the guide pillar.

Compared with the prior art, the utility model discloses following beneficial effect has:

the utility model discloses reached and realized automated production, improved production efficiency, guaranteed the stability of drawing of patterns, improved the security, prevented that the equipment operation occasionally object from getting into and causing destruction or operating personnel error to cause the incident, guaranteed the effect of personal safety.

Drawings

Fig. 1 is a schematic perspective view of the present invention.

Fig. 2 is a schematic view of the structure of the present invention.

Fig. 3 is a schematic view of a second three-dimensional structure of the present invention.

Fig. 4 is a schematic side view of the present invention.

The labels in the figures are: 1-lower box body, 2-guide post, 3-upper box body, 4-locking sleeve, 5-hydraulic oil top, 6-lower pressing plate, 7-connecting flange, 8-mould pressing head, 9-sleeve lifting plate, 10-mould sleeve, 11-guide rod, 12-jacking hydraulic cylinder, 13-limiting pressing block, 14-protective plate, 15-safety light curtain, 16-support frame, 17-push plate cylinder, 18-feeding cylinder and 19-feeding frame.

Detailed Description

The invention is further described below with reference to the accompanying drawings:

examples

A high-safety automatic static-pressure brick machine is shown in figures 1-4 and comprises a lower box body 1, a guide post 2, an upper box body 3, a locking sleeve 4, a hydraulic oil top 5, a lower pressing plate 6, a connecting flange 7, a mould pressing head 8, a lifting sleeve plate 9, a mould sleeve 10, a guide rod 11, a lifting hydraulic cylinder 12, a limiting pressing block 13, a guard plate 14, a safety light curtain 15, a support frame 16, a push plate cylinder 17, a feeding cylinder 18 and a feeding frame 19; avoidance grooves are formed in four right-angle positions of the lower end of the lower box body 1, meanwhile, mounting grooves are formed in two sides of the upper end of the lower box body 1, and guide holes are formed in two sides of each mounting groove; four guide posts 2 are vertically distributed around the lower box body 1 and fixedly connected with the lower box body 1; the upper box body 3 is positioned at the top of the guide pillar 2 and is fixedly connected with the guide pillar 2 through a locking sleeve 4; the upper end of the upper box body 3 is also provided with a hydraulic oil top 5, the hydraulic oil top 5 is fixedly connected with the upper box body 3 through a bolt, and a movable rod of the hydraulic oil top 5 penetrates through the upper box body 3; the lower pressing plate 6 is positioned between the upper box body 3 and the lower box body 1, is slidably mounted on the four guide pillars 2 through guide sleeves, a connecting flange 7 is arranged above the lower pressing plate 6, and the lower pressing plate 6 is fixedly connected with a movable rod of the hydraulic oil jack 5 through the connecting flange 7; the die pressing head 8 is positioned below the lower pressing plate 6 and is fixedly connected with the lower pressing plate 6 through bolts; the sleeve lifting plate 9 is positioned between the lower pressing plate 6 and the lower box body 1, is slidably arranged on the guide pillar 2 through a guide sleeve, and a through groove is formed in the middle of the sleeve lifting plate 9; the die sleeve 10 is positioned above the lifting sleeve plate 9 and is fixedly arranged on a through groove arranged in the middle of the lifting sleeve plate 9 through a bolt; four guide rods 11 are vertically distributed below the body sleeve plate, and the guide rods 11 are fixedly arranged around the lifting sleeve plate 9 through bolts; the jacking hydraulic cylinder 12 is vertically arranged in the mounting grooves arranged at the two sides of the lower box body 1 through bolts; the upper end of a movable rod of the jacking hydraulic cylinder 12 is fixedly provided with a limiting pressing block 13 through a bolt, and the limiting pressing block 13 is fixedly arranged below the jacking plate 9 through a bolt; the guard plates 14 are positioned at two sides of the upper box body 3 and the lower box body 1 and are fixedly connected with the upper box body 3 and the lower box body 1 through bolts; the safety light curtain 15 is fixedly arranged at two sides of the guard plate 14 through bolts; a support frame 16 is arranged at the rear part of the lower box body 1, a plate placing plane is arranged in the support frame 16, and an open slot is formed in one side of the support frame 16; the push plate cylinder 17 is positioned behind the placing plane of the support frame 16 and is fixedly connected with the support frame 16 through a bolt, a movable rod of the push plate cylinder 17 penetrates into the support frame 16, and a rubber push block is arranged at the front end of the push plate cylinder 17; the feeding cylinder 18 is positioned at the upper end of the push plate cylinder 17 and is fixedly arranged at the rear end of the support frame 16 through bolts; the feeding frame 19 is slidably mounted on the support frame 16, the rear end of the feeding frame 19 is fixedly connected with the feeding cylinder 18 through a bolt, and the lower end of the feeding cylinder 18 is provided with a blanking opening.

The upper end plane of the support frame 16 is flush with the upper end plane of the die sleeve 10,

the plane of the plate arranged in the support frame 16 is flush with the upper end of the lower box body 1, and the width of the plate is equal to the distance between the two limit pressing blocks 13.

The die pressing head 8 and the die sleeve 10 can be detached and replaced with different models.

And guide rods 11 arranged below the body sleeve plate are slidably arranged in guide holes arranged at two sides of the mounting groove of the lower box body 1 through linear bearings.

The upper box body 3 can be locked and adjusted according to the upper end of the guide post 2.

The working principle is as follows: when in use, the device is connected with a conveying device, a supporting plate is conveyed to a plate placing plane in the supporting frame 16 from an open slot arranged at one side of the supporting frame 16 through the conveying device, the supporting plate is pushed into the lower part of a sleeve lifting plate 9 by a push plate cylinder 17 arranged at the rear part of the plate placing plane, the upper end plane of the supporting plate is flush with the lower end plane of a mould sleeve 10 to ensure the compactness of pressed bricks, then a feeding cylinder 18 pushes a feeding frame 19 to slide the feeding frame 19 to the upper end of the mould sleeve 10, the cylinder is ventilated to reciprocate to make the feeding frame 19 reciprocate back and forth to make aggregates fall into a concave mould of the mould sleeve 10 from the open slot arranged at the lower end of the feeding frame 19 uniformly, after the feeding is completed, the feeding cylinder drives the feeding frame 19 to return to the supporting frame 16, then a hydraulic oil top 5 is started to drive a lower pressing plate 6 to move downwards, so that a mould pressing head 8 fixed at the lower end of the lower pressing plate 6 moves downwards to press the aggregates in the concave mould sleeve 10, standing for several seconds to extrude and form the aggregate; after the pressing is finished, the jacking hydraulic cylinder 12 is started to drive the lifting sleeve plate 9 to move upwards, the die sleeve 10 is lifted, the die pressing head 8 extrudes the pressed finished product out of the die sleeve 10, then the hydraulic oil top 5 rises to drive the lower pressing plate 6 and the die pressing head 8 to rise, the pressed finished product brick falls onto the supporting plate, finally the second supporting plate is conveyed to the lower part of the die sleeve 10 by the push plate cylinder 17, and the first supporting plate with the finished product is ejected out of the conveying frame arranged in front of the second supporting plate to wait for stacking; two sides of the upper box body 3 and the lower box body 1 are provided with guard plates 14, and one side of each guard plate 14 is fixedly provided with a safety light curtain 15; the device can prevent damage caused by the entering of objects when the device is operated, and can prevent safety accidents caused by the mistaken touch or the mistake of operators, thereby achieving the effects of improving the safety and ensuring the personal safety; establish back guide arm 11 below the body lagging, guide arm 11 slidable mounting is on box 1 down, can keep the stability of jacking pneumatic cylinder 12 when the drawing of patterns, guarantees the smooth drawing of patterns of cost fragment of brick.

Wherein, the upper end plane of the support frame 16 is flush with the upper end plane of the die sleeve 10; ensuring that the feed frame 19 can slide smoothly onto the upper end of the die case 10.

Wherein, the plane of the board arranged in the supporting frame 16 is flush with the upper end of the lower box body 1, and the width is equal to the distance between the two limit pressing blocks 13; the stability that push pedal cylinder 17 promoted the layer board is guaranteed, makes the layer board can slide to the die sleeve 10 below.

The die pressing head 8 and the die sleeve 10 can be detached and replaced with different models; so that the equipment can produce diversified products.

Wherein, a guide rod 11 arranged below the body sleeve plate is slidably arranged in guide holes arranged at two sides of the mounting groove of the lower box body 1 through a linear bearing; the stability of the jacking hydraulic cylinder 12 during demoulding can be kept, and smooth demoulding of the bricks with low cost is ensured.

Wherein, the upper box body 3 can be locked and adjusted according to the upper end of the guide post 2; the die pressing head 8 and the die sleeve 10 with different models can be easily maintained and replaced.

The utility model discloses a control mode comes automatic control through the controller, and the control circuit of controller can realize through the simple programming of technical staff in this field, and the supply also belongs to the common general knowledge in this field, and the utility model discloses mainly used protects mechanical device, so the utility model discloses no longer explain control mode and circuit connection in detail.

Although the present disclosure has been described in detail with reference to the exemplary embodiments, the present disclosure is not limited thereto, and it will be apparent to those skilled in the art that various modifications and changes can be made thereto without departing from the scope of the present disclosure.

Claims

1. A high-safety automatic static-pressure brick machine is characterized by comprising a lower box body (1), a guide pillar (2), an upper box body (3), a locking sleeve (4), a hydraulic oil top (5), a lower pressing plate (6), a connecting flange (7), a mould pressing head (8), a sleeve lifting plate (9), a mould sleeve (10), a guide rod (11), a jacking hydraulic cylinder (12), a limiting pressing block (13), a guard plate (14), a safety light curtain (15), a support frame (16), a push plate cylinder (17), a feeding cylinder (18) and a feeding frame (19); avoidance grooves are formed in four right-angle positions of the lower end of the lower box body (1), meanwhile, mounting grooves are formed in two sides of the upper end of the lower box body (1), and guide holes are formed in two sides of each mounting groove; four guide posts (2) are vertically distributed around the lower box body (1) and fixedly connected with the lower box body (1); the upper box body (3) is positioned at the top of the guide pillar (2) and is fixedly connected with the guide pillar (2) through a locking sleeve (4); the upper end of the upper box body (3) is also provided with a hydraulic oil top (5), the hydraulic oil top (5) is fixedly connected with the upper box body (3) through a bolt, and a movable rod of the hydraulic oil top (5) penetrates through the upper box body (3); the lower pressing plate (6) is positioned between the upper box body (3) and the lower box body (1), is slidably mounted on the four guide pillars (2) through guide sleeves, a connecting flange (7) is arranged above the lower pressing plate (6), and the lower pressing plate (6) is fixedly connected with a movable rod of the hydraulic oil jack (5) through the connecting flange (7); the die pressing head (8) is positioned below the lower pressing plate (6) and is fixedly connected with the lower pressing plate (6) through bolts; the lifting sleeve plate (9) is positioned between the lower pressing plate (6) and the lower box body (1), is slidably arranged on the guide pillar (2) through a guide sleeve, and a through groove is formed in the middle of the lifting sleeve plate (9); the die sleeve (10) is positioned above the lifting sleeve plate (9) and is fixedly arranged on a through groove arranged in the middle of the lifting sleeve plate (9) through a bolt; four guide rods (11) are vertically distributed below the body sleeve plate, and the guide rods (11) are fixedly arranged around the lifting sleeve plate (9) through bolts; the jacking hydraulic cylinder (12) is vertically arranged in the mounting grooves arranged at the two sides of the lower box body (1) through bolts; the upper end of a movable rod of the jacking hydraulic cylinder (12) is fixedly provided with a limiting pressing block (13) through a bolt, and the limiting pressing block (13) is fixedly arranged below the lifting sleeve plate (9) through a bolt; the guard plates (14) are positioned on two sides of the upper box body (3) and the lower box body (1) and are fixedly connected with the upper box body (3) and the lower box body (1) through bolts; the safety light curtain (15) is fixedly arranged at two sides of the guard plate (14) through bolts; a support frame (16) is arranged at the rear part of the lower box body (1), a plate placing plane is arranged in the support frame (16), and an open slot is formed in one side of the support frame (16); the push plate cylinder (17) is positioned behind the placing plane of the support frame (16) and is fixedly connected with the support frame (16) through a bolt, a movable rod of the push plate cylinder (17) penetrates into the support frame (16), and a rubber push block is arranged at the front end of the push plate cylinder; the feeding cylinder (18) is positioned at the upper end of the push plate cylinder (17) and is fixedly arranged at the rear end of the support frame (16) through a bolt; the feeding frame (19) is slidably mounted on the support frame (16), the rear end of the feeding frame (19) is fixedly connected with the feeding cylinder (18) through a bolt, and the lower end of the feeding cylinder (18) is provided with a blanking opening.

2. A high-safety automatic static-pressure brick machine according to claim 1, characterized in that the upper plane of the support frame (16) is flush with the upper plane of the die sleeve (10).

3. The high-safety automatic static-pressure brick machine as claimed in claim 1, wherein the plane of the plate placed in the supporting frame (16) is flush with the upper end of the lower box body (1), and the width of the plate is equal to the distance between the two limiting pressing blocks (13).

4. A high safety automatic static pressure brick machine according to claim 1, characterized in that the mould press head (8) and the mould sleeve (10) can be disassembled to change different models.

5. The high-safety automatic static-pressure brick machine as claimed in claim 1, wherein the guide rods (11) arranged below the body sleeve plate are slidably mounted in the guide holes arranged at two sides of the mounting groove of the lower box body (1) through linear bearings.

6. The high-safety automatic static-pressure brick machine according to claim 1 is characterized in that the upper box body (3) can be locked and adjusted according to the upper end of the guide post (2).