Steel ball heat treatment quenching device
Technical Field
The utility model relates to a steel ball processing technology field, concretely relates to steel ball thermal treatment guenching unit.
Background
The purpose of quenching is to transform the super-cooled austenite into martensite or bainite to obtain martensite or bainite structure, and then to improve the strength, hardness, wear resistance, fatigue strength, toughness and the like of the steel greatly by tempering at different temperatures, thereby meeting different use requirements of various mechanical parts and tools.
However, in the existing quenching equipment on the market, after the steel ball is quenched, the steel ball is directly introduced into the cooling pipe when being cooled, the retention time of the steel ball in the cooling pipe is short, the cooling effect of the steel ball is not ideal, the steel ball is also directly placed in cooling liquid for cooling, but the steel ball needs to be collected firstly and then placed in the cooling liquid through the collecting frame, a hoisting device needs to be used, the operation is complex, the discharging of the cooled steel ball is troublesome, and the existing quenching device needs to be improved.
SUMMERY OF THE UTILITY MODEL
The utility model aims to provide a steel ball thermal treatment quenching device to solve the problems in the prior art.
In order to achieve the above object, the utility model provides a following technical scheme: including quenching case, inlet pipe, discharging pipe and cooling bath, the top of quenching case is equipped with the inlet pipe, and the bottom of quenching case is equipped with the discharging pipe, and the side of quenching case is equipped with the cooling bath, the bottom of quenching case supports its characterized in that through the support: the discharge pipe is communicated with the side surface of the cooling pool through an obliquely arranged communicating pipe, and a cooling frame is arranged in the cooling pool;
two electric telescopic rods are arranged in the cooling pool, waist-shaped through holes are formed in the tops of the electric telescopic rods, supporting shafts penetrate through the waist-shaped through holes, supporting shafts are connected to two sides of the cooling frame respectively, and the cooling frame is supported on the electric telescopic rods through the supporting shafts;
one side of the top of the cooling frame is connected with a guide plate, the guide plate is arranged in an inclined mode, an acute angle is formed between the guide plate and the support shaft, the inclined angle of the guide plate is the same as that of the communicating pipe when the support shaft is inclined, and the guide plate is arranged on an extension line of an outlet of the communicating pipe at the moment;
and a plurality of through holes are formed in the bottom plate and the side plates of the cooling frame.
Preferably, a clamping block is arranged above the supporting shaft connected with one side, close to the communicating pipe, of the cooling frame, and the clamping block is clamped on the inner side of the electric telescopic rod to prevent the supporting shaft from sliding downwards when the supporting shaft inclines.
Preferably, the cooling frame is equipped with first gear on keeping away from the back shaft that one side of communicating pipe is connected, electric telescopic handle is last to install motor and axis of rotation, the cover is equipped with the second gear in the axis of rotation, the output shaft of motor passes through drive belt and rotation axis connection, first gear and second gear meshing setting when the back shaft level sets up.
Preferably, the first gear is disposed above the second gear.
Preferably, a material collecting barrel is arranged on the front side of the cooling pool.
Preferably, the guide plate is hinged to the cooling frame.
Compared with the prior art, the beneficial effects of the utility model are that:
1. the steel ball enters the quenching box from the feeding pipe for quenching, the quenched steel ball is discharged into an obliquely arranged communicating pipe through the discharging pipe and then rolls down to the cooling frame in the cooling pool for cooling, when the steel ball enters the cooling frame, the electric telescopic rod close to the communicating pipe descends to drive one end of the supporting shaft connected to one side of the cooling frame to descend, so that the supporting shaft and the cooling frame are in an inclined state, and the steel ball can conveniently fall into the cooling frame;
2. one side of the top of the cooling frame is connected with a guide plate which is obliquely arranged, when the steel ball needs to enter the cooling frame to incline the support shaft, the inclination angle of the guide plate is the same as that of the communicating pipe, at the moment, the steel ball is directly fallen onto the guide plate after being discharged through an outlet of the communicating pipe and is guided into the cooling frame through the guide plate, the steel ball can directly fall into the cooling frame, collection and then placement in a cooling pool are not needed, and the processing steps are simplified;
3. when the cooling device is used for cooling, the two electric telescopic rods are the same in height, the cooling frame is horizontally arranged, the first gear arranged on the supporting shaft is meshed with the second gear, the motor drives the second gear to rotate to drive the first gear to rotate, the supporting shaft can rotate to drive the cooling frame to swing, steel balls in the cooling frame are stirred and cooled in the cooling pool, the cooling time is long, and the cooling effect of the steel balls is good;
4. when the cooling frame swings to cool the steel balls, the guide plate rotates to the top of the cooling frame to shield the top of the cooling frame, so that the steel balls are prevented from falling out when the cooling frame swings;
5. after the steel balls are cooled, the cooling frame is driven to rise through the extension of the electric telescopic rod and leave the top of the cooling liquid, the motor drives the cooling frame to rotate and incline, the steel balls in the cooling frame can be poured into the material collecting barrel on the front side of the cooling pool, and discharging is convenient.
Drawings
FIG. 1 is a schematic structural view of a steel ball heat treatment quenching device of the present invention;
FIG. 2 is a schematic view of the steel ball thermal treatment quenching device of the present invention when entering the cooling frame.
Detailed Description
The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention.
Referring to fig. 1, the present embodiment provides a steel ball thermal treatment quenching apparatus, including a quenching tank 2, a feeding pipe 1 is disposed at the top of the quenching tank 2, a discharging pipe 4 is disposed at the bottom of the quenching tank 2, a cooling tank 3 is disposed at the side of the quenching tank 2, the bottom of the quenching tank 2 is supported by a support, the discharging pipe 4 is communicated with the side of the cooling tank 3 through a communicating pipe 5 disposed obliquely, a cooling frame 7 is disposed in the cooling tank 3, a steel ball enters the quenching tank 2 from the feeding pipe 1 for quenching, and after quenching, the steel ball is discharged into the communicating pipe 5 disposed obliquely through the discharging pipe 4 and then rolls into the cooling frame 7 in the cooling tank 3 for cooling.
Be equipped with two electric telescopic handle 6 in the cooling tank 3, electric telescopic handle 6's top is equipped with the waist type and perforates, wear to be equipped with back shaft 8 in the waist type perforation, the both sides of cooling frame 7 are connected with back shaft 8 respectively, cooling frame 7 supports on electric telescopic handle 6 through back shaft 8, please refer to fig. 2, when the steel ball got into cooling frame 7, the electric telescopic handle 6 that is close to communicating pipe 5 descends earlier, the one end that drives back shaft 8 that 7 one side of cooling frame is connected descends, make back shaft 8 and cooling frame 7 become the tilt state, be convenient for the steel ball falls into in cooling frame 7, cooling frame 7 is close to the back shaft 8 top of connecting one side of communicating pipe 5 and is equipped with the fixture block, the fixture block card prevents back shaft 8 gliding at electric telescopic handle 6's inboard during back shaft 8 slopes.
Top one side of cooling frame 7 is connected with guide board 9, guide board 9 slope sets up, form the acute angle between guide board 9 and the back shaft 8, the inclination of guide board 9 is the same with the inclination of communicating pipe 5 when back shaft 8 inclines, guide board 9 locates on the extension line of communicating pipe 5 export this moment, when the steel ball need enter cooling frame 7 and incline back shaft 8, the steel ball directly falls on guide board 9 after the export discharge of communicating pipe 5, guide to cooling frame 7 through guide board 9, the steel ball can directly fall in cooling frame 7, need not to collect earlier and put into cooling tank 3 again, the processing step is simplified, guide board 9 and cooling frame 7 hinge joint, when cooling frame 7 swings and cools off the steel ball, guide board 9 rotates to cooling frame 7 top and can shelter from cooling frame 7 top, the steel ball falls out when preventing cooling frame 7 from swinging.
And a plurality of through holes are formed in the bottom plate and the side plates of the cooling frame 7, so that cooling liquid in the cooling pool 3 can conveniently enter the cooling frame 7 to cool the steel balls.
The cooling frame 7 is kept away from and is equipped with first gear 10 on the back shaft 8 of one side connection of communicating pipe 5, install motor 12 and axis of rotation on the electric telescopic handle 6, the cover is equipped with second gear 11 in the axis of rotation, motor 12's output shaft passes through drive belt and rotation axis connection, first gear 10 sets up with the meshing of second gear 11 when the 8 levels of back shaft set up, second gear 11 top is located to first gear 10, two electric telescopic handle 6's during the cooling height is the same, cooling frame 7 level is placed, the first gear 10 and the meshing of second gear 11 that set up on the back shaft 8, motor 12 drives second gear 11 and rotates and drive first gear 10 and rotate, back shaft 8 can rotate, drive the swing of cooling frame 7, the steel ball in the cooling frame 7 overturns the cooling in cooling bath 3, the cooling time is long, the steel ball cooling effect is good.
The front side of cooling tank 3 is equipped with the receipts feed cylinder, and the steel ball cooling back drives cooling frame 7 through electric telescopic handle 6's extension and risees and leave the coolant liquid top, and motor 12 drive cooling frame 7 rotates the slope and can pours the steel ball in the cooling frame 7 into the receipts feed cylinder of cooling tank 3 front side, and the ejection of compact is convenient.
The utility model discloses get into quenching case 2 from inlet pipe 1 and quench the steel ball, the steel ball discharges into the communicating pipe 5 that the slope set up through discharging pipe 4 after quenching, electric telescopic handle 6 that is close to communicating pipe 5 descends, drive the one end decline of back shaft 8 that cooling frame 7 one side is connected, make back shaft 8 and cooling frame 7 become the tilt state, be convenient for the steel ball to fall into cooling frame 7, at this moment, guide plate 9 rotates to inclination and the same with the inclination of communicating pipe 5, the steel ball directly falls on guide plate 9 after the export discharge of communicating pipe 5, guide through guide plate 9 to cooling frame 7, then rotate guide plate 9 to cooling frame 7 top and can shelter from cooling frame 7 top, the steel ball falls out when preventing cooling frame 7 to swing, two electric telescopic handle 6's height is the same during cooling, cooling frame 7 is placed horizontally, first gear 10 meshes with second gear 11, the motor 12 drives the second gear 11 to rotate to drive the first gear 10 to rotate, the support shaft 8 rotates to drive the cooling frame 7 to swing, the steel balls in the cooling frame 7 are overturned and cooled in the cooling pool 3, and the cooling effect of the steel balls is good; after the steel balls are cooled, the cooling frame 7 is driven to rise through the extension of the electric telescopic rod 6 and leave the top of the cooling liquid, the motor 12 drives the cooling frame 7 to rotate and incline, the steel balls in the cooling frame 7 can be poured into the material receiving barrel on the front side of the cooling pool 3, and discharging is convenient.
When the steel ball enters the cooling frame, the cooling frame is changed into an inclined state, the steel ball falls into the cooling frame through the guide plate, and the steel ball is convenient to feed; the cooling frame swings to drive the steel balls to turn and cool in the cooling tank, and the cooling effect of the steel balls is good; after the steel ball is cooled, the discharging is convenient.
Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.