CN215046553U - Device for ensuring consistent upward positive state in condom detection process - Google Patents
Device for ensuring consistent upward positive state in condom detection process Download PDFInfo
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- CN215046553U CN215046553U CN202120370748.6U CN202120370748U CN215046553U CN 215046553 U CN215046553 U CN 215046553U CN 202120370748 U CN202120370748 U CN 202120370748U CN 215046553 U CN215046553 U CN 215046553U
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- condom
- negative pressure
- sucker
- conveying track
- action executing
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- 238000000034 method Methods 0.000 title claims abstract description 43
- 238000001514 detection method Methods 0.000 title claims abstract description 40
- 238000007689 inspection Methods 0.000 claims abstract description 26
- 238000003825 pressing Methods 0.000 claims abstract description 21
- 241000252254 Catostomidae Species 0.000 claims abstract description 16
- 239000000463 material Substances 0.000 claims abstract description 16
- 238000004519 manufacturing process Methods 0.000 claims abstract description 7
- 238000012858 packaging process Methods 0.000 claims abstract description 7
- 238000004806 packaging method and process Methods 0.000 claims description 11
- 239000010687 lubricating oil Substances 0.000 claims description 9
- 239000000314 lubricant Substances 0.000 claims description 6
- 238000001179 sorption measurement Methods 0.000 claims description 5
- 230000001939 inductive effect Effects 0.000 claims description 3
- 238000012856 packing Methods 0.000 abstract 1
- 230000002159 abnormal effect Effects 0.000 description 2
- 238000002788 crimping Methods 0.000 description 2
- 238000002360 preparation method Methods 0.000 description 2
- 230000000903 blocking effect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000007598 dipping method Methods 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 239000003921 oil Substances 0.000 description 1
- 238000003860 storage Methods 0.000 description 1
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Abstract
The invention belongs to the technical field of condom production, and particularly relates to a device for ensuring that the front state is upward in the condom detection process. The device comprises a negative pressure sucker, a pressing action executing element, a rotating action executing element, a condom conveying track, a material sensor and a control system; the device is arranged between the full-automatic electronic inspection machine and the subsequent product packaging process; two negative pressure suckers are respectively arranged above the detection mould of the full-automatic electronic inspection machine and one end of the condom conveying track and are fixed horizontally; the negative pressure sucker is used for adsorbing the condom from the detection mould and then placing the condom on the condom conveying track; the negative pressure sucker and the two action executing elements are used for always keeping the product in a state of being upward in the process of transferring the condom qualified for detection to the condom conveying track; and can detect the trouble of automatic electronic inspection machine and follow-up packing process in time, ensure that set device moves in order.
Description
Technical Field
The invention belongs to the technical field of condom production, and particularly relates to a device for ensuring that the front state is consistent upwards in the condom detection process.
Background
The production process of the condom can be roughly divided into the procedures of dipping, baking, curling, demoulding, electronic detection, oiling (lubricating oil), packaging and the like. In the electronic detection process, the qualified products after detection generally enter the certified product basket in a disordered manner, namely the front state and the back state of the condom are disordered. The condoms which are qualified in detection need to be carried to a working table surface by field operators to be lubricated, and at the moment, the condoms are still in an unordered state, so that a part of the back surfaces of the condoms are oiled in the lubricating oil applying process. The phenomenon of sleeve breakage is probably caused by applying oil on the reverse side in the using process of subsequent consumers. Nowadays, condom production enterprises have no perfect solution to the problem, and most of the enterprises put aside condoms in an artificial condom placing mode to avoid the reverse side-up state of the condoms in the oiling process. The method occupies more manpower and storage space.
Disclosure of Invention
The invention aims to provide a device for ensuring that the front state is consistent upwards in the condom detection process, so that the condoms are all in the front state when entering a lubricating oil feeding process, lubricating oil is added from the front, and the consistency of product performance is ensured.
The device for ensuring the consistent upward positive state in the condom detection process is shown in figure 1; the method comprises the following steps: the device comprises a negative pressure sucker, a downward pressing action executing element, a rotating action executing element, a condom conveying track, a material sensor(s) and a control system; the device is arranged between the full-automatic electronic inspection machine and the subsequent process (product packaging); wherein:
the two negative pressure suckers are respectively arranged above the detection mould of the full-automatic electronic inspection machine and one end of the condom conveying track, and the two negative pressure suckers are fixed in a horizontal 180-degree mode; the negative pressure sucker is used for adsorbing the condom from the detection mould and then placing the condom on the condom conveying track;
the vacuum adsorption environment of the negative pressure sucker is provided by a negative pressure generator; the negative pressure generator is internally provided with an inductor which is used for inducing whether the negative pressure sucker sucks the condom or not;
the pressing action executing element is of a lever structure and is arranged above the two negative pressure suckers, and the two negative pressure suckers are arranged below two ends of the lever in a positive and opposite mode and used for pressing the negative pressure suckers;
the rotary action executing element is arranged in the middle of the pressing action executing element lever and is used for controlling the pressing action executing element to rotate for 180 degrees and controlling the negative pressure sucker to transfer the condom product from the detection die end to one end of the condom conveying track;
the negative pressure sucking disc and the two action executing elements are used for transferring the condoms qualified by detection to a condom conveying track, and the negative pressure generator generates negative pressure in the negative pressure sucking disc to suck the condoms with the upward front faces, so that the state of the condoms is not changed, the products are always kept in the upward front faces, and the consistency of the directions of the condoms is ensured;
furthermore, a sucking disc rod of the negative pressure sucking disc is provided with a negative pressure sucking disc limiting device used for preventing a product from being damaged due to inertia in the pressing process of the negative pressure sucking disc.
The condom conveying track is fixed on the ground, one end of the track is arranged below a negative pressure sucker and is perpendicular to the negative pressure sucker by 1-8 cm, and the other end of the track is connected with the next packaging process; a condom clamping groove is arranged in the track and is used for ensuring that the condom is not disorderly in track and stacked due to excessive products in the forward transportation process, so that the advancing state of the products is changed;
the material sensors are respectively arranged at the head end and the tail end of the condom conveying track, namely one side close to the vacuum chuck and one side close to a subsequent lubricant applying device, so that the efficiency matching of the full-automatic electronic inspection machine and the lubricant applying device in the subsequent process is ensured;
the control system is used for controlling the work of the device; the method comprises the following steps: controlling the vacuum chuck to place the condoms into the condom conveying track one by one, and pushing the products forward one by one according to the program; if the front-end automatic electronic inspection machine fails and the tail-end material sensor does not sense the product, feeding a signal back to the control system, comparing the signal by the control system according to the feedback signal, immediately stopping a subsequent packaging process and sending alarm information; similarly, if the lubricating oil feeding device fails, the front-end material sensor does not sense the product for a long time, the signal is also fed back to the control system, and the control system compares the signal according to the feedback signal and immediately stops the production of the automatic electronic inspection machine.
The device for ensuring the consistent upward positive state in the condom detection process provided by the invention has the following specific operation flow:
an operator normally operates the full-automatic electronic inspection machine and the subsequent packaging device, and a detection die of the full-automatic electronic inspection machine performs a normal detection task along with the mechanical turntable. When the condom to be detected reaches the curling device station of the full-automatic electronic inspection machine through detection, the instant when the condom curls up from the detection die is in a state of being upward in front; after the control system and the detection module judge the quality of the condom product, after the condom curls to the top of the detection die, the qualified product limiting device is controlled to start to press down, so that the condom is ensured to be in a state of being upward in front, and preparation is made for next negative pressure suction disc suction; and the product is prevented from bouncing off due to large curling inertia.
The qualified product limiting device stops the product for 1-1000 milliseconds and then resets, and the condoms which are detected to be qualified are all in a state of being upward in front. And then the pressing-down action executive component controls the negative pressure sucker to press down to the top of the mould, the negative pressure generator vacuumizes to adsorb the condom in the sucker, and the condom is reset by the pressing-down action executive component after 1-1000 milliseconds. If the negative pressure sucking disc does not suck the product, feeding back a signal to the control system through a sensor in the negative pressure generator, and repeating the pressing action once by the system, namely directly pressing the negative pressure sucking disc again after being lifted again until the product is sucked (if the negative pressure sucking disc is not lifted again, checking whether the sucking disc, the negative pressure generator and other equipment are abnormal by on-site machine maintenance); after the adsorption of the condom is finished, the control system controls the rotary action executing element to rotate the two negative pressure suckers for 180 degrees, then the pressing action executing element is pressed downwards, the negative pressure sucker close to one side of the track breaks vacuum, and a condom product enters the condom conveying track; simultaneously, detecting the vacuum suction of a negative pressure sucker above the die, and sucking the next product; the condom product is transferred in a right side up state all the time during the transfer process.
Furthermore, after the condom products are placed on the condom conveying track, the condom products are conveyed forwards in a row and sequentially along the conveying belt and sequentially pass through the material sensors at the head end and the tail end of the conveying belt, and the control system collects and analyzes signals fed back by the sensors. The automatic electronic inspection machine and the subsequent packaging process can feed back the faults in time, and the faults are discovered by operators and processed in time, so that the orderly operation of the device is ensured.
Drawings
FIG. 1 is a schematic diagram of the structure of the device of the present invention.
FIG. 2 is a schematic representation of the working flow of the apparatus of the present invention.
Fig. 3 is a schematic representation of the control principle of the device of the present invention.
Reference numbers in the figures: 1 is a detection die, 2 is a qualified product limiting device, and 3 is a crimping device; 4 is a negative pressure sucker, 5 is a negative pressure sucker limiting device, 6 is a pressing action executing element, 7 is a rotating action executing element, 8 is a condom conveying track, and 9 is a material sensor.
Detailed Description
The device for ensuring the consistent upward positive state in the condom detection process is shown in figure 1; the method comprises the following steps: the method comprises the following steps of (1) detecting a die, a qualified product limiting device 2 and a crimping device 2; the device comprises a negative pressure sucker 4, a negative pressure sucker limiting device 5, a pressing action executing element 6, a rotating action executing element 7, a condom conveying track 8, a material sensor(s) 9 and a control system (not marked in figure 1). The device is arranged between the full-automatic electronic inspection machine and the subsequent process (product packaging); wherein:
the two negative pressure suckers 4 are respectively arranged above the detection mould 1 of the full-automatic electronic inspection machine and one end of the condom conveying track 8, and the two negative pressure suckers 4 are fixed in a horizontal 180-degree mode; the negative pressure sucker is used for adsorbing the condom from the detection mould and then placing the condom on the condom conveying track;
the vacuum adsorption environment of the negative pressure sucker 4 is provided by a negative pressure generator; the negative pressure generator is internally provided with an inductor which is used for inducing whether the negative pressure sucker 4 sucks the condom or not;
the pressing action executing element 6 and the rotating action executing element 7 are respectively arranged above the two negative pressure suckers 4 and are used for transferring the brushed products.
According to the invention, the negative pressure sucker 4 and the two action executing elements 6 and 7 are adopted, so that in the process of transferring the qualified condom to the condom conveying track, the negative pressure generator generates negative pressure in the negative pressure sucker, the condom with the upward front is sucked up, the state of the condom is not changed, the product is always maintained in the upward front state, and the consistency of the direction of the condom is ensured.
Further, the vacuum chuck limiting device 5 is disposed on a chuck rod of the vacuum chuck 4, and is used for preventing a product from being damaged due to inertia in the process that the vacuum chuck 4 is pressed down.
The condom conveying track 8 is fixed on the ground and is about 1-5 m long; one end of the track 8 is arranged below a negative pressure sucker 4, the vertical distance between the track and the negative pressure sucker 4 is about 5 centimeters, the other end of the track is connected with a subsequent packaging procedure, and the subsequent packaging procedure mainly comprises the steps of adding lubricating oil into a condom and packaging the condom. A condom clamping groove is arranged in the track 8 and is used for ensuring that the condom is not disorderly in track and stacked due to excessive products in the forward transportation process, so that the advancing state of the products is changed;
the material sensors 9 are respectively arranged at the head end and the tail end of the condom conveying track 8, namely one side close to the vacuum chuck 4 and one side close to a subsequent lubricant applying device, so that the efficiency matching of the full-automatic electronic inspection machine and the lubricant applying device in the subsequent process is ensured;
the control system is used for controlling the work of the device; the method comprises the following steps: controlling the vacuum chuck 4 to place the condoms into the condom conveying track 8 one by one, and pushing the products forward one by one according to the program; if the front-end automatic electronic inspection machine fails and the tail-end material sensor 9 does not sense the product, feeding back a signal to the control system, comparing the signal by the control system according to the feedback signal, immediately stopping a subsequent packaging procedure, and sending alarm information; similarly, if the lubricating oil feeding device fails, the front-end material sensor 9 does not sense the product for a long time, and the signal is also fed back to the control system, and the control system compares the signal according to the feedback signal and immediately stops the production of the automatic electronic inspection machine.
The specific operation flow of the device for ensuring the consistent upward positive state in the condom detection process provided by the invention is shown in fig. 2 and specifically comprises the following steps:
the operator normally operates the full-automatic electronic inspection machine and the subsequent packaging device, and the detection die 1 performs normal detection tasks along with the mechanical turntable. When the condom to be detected reaches the curling device 3 station of the full-automatic electronic inspection machine through detection, the instant when the condom curls up from the detection die 1 is in a state of being upward in front; after the control system and the detection module judge the quality of the condom product, after the condom curls to the top of the detection die 1, the qualified product limiting device 5 is controlled to start to press down, so that the condom is ensured to be in a state of being upward in front, and preparation is made for next negative pressure suction disc suction; and the product is prevented from bouncing off due to large curling inertia.
The qualified product limiting device 5 resets after blocking the product for 100- & ltSUB & gt and 500 milliseconds, and the condoms which are detected to be qualified are all in a state of being upward in front. And then the pressing-down action executive component 6 controls the negative pressure sucker 4 to press down to the top of the mould, the negative pressure generator vacuumizes to suck the condom in the sucker, and the condom is reset by the pressing-down action executive component 6 after about 100-500 milliseconds. If the negative pressure sucker 4 does not suck the product, a signal is fed back to the control system through a sensor in the negative pressure generator, and the system repeats a pressing action, namely the negative pressure sucker 4 is directly pressed again after being lifted again until the product is sucked (if the negative pressure sucker 4 is not lifted again, the equipment such as the sucker and the negative pressure generator is overhauled by an on-site machine for checking whether the equipment is abnormal or not); after the adsorption of the condom is finished, the control system controls the rotary action executive component 7 to rotate the two negative pressure suckers 4 by 180 degrees, then the downward-pressing action executive component 6 is pressed down, the negative pressure sucker 4 on one side close to the track breaks vacuum, and the condom product enters the condom conveying track 8; and meanwhile, the negative pressure sucker 4 above the detection die 1 sucks vacuum, and then sucks the next product. The condom product is transferred in a right side up state all the time during the transfer process.
According to the invention, the negative pressure sucking disc and the two action executing elements are utilized, during the process of transferring the qualified condom to the condom conveying track, the negative pressure generator generates negative pressure in the negative pressure sucking disc, the condom with the upward front is sucked up, the state of the condom is not changed, the product is always maintained in the upward front state, and the direction consistency of the condom is ensured.
After the condom products are placed on the condom conveying track 8, the condom products are conveyed forwards along the conveying belt in a row and sequentially pass through the material sensors 9 at the head end and the tail end of the conveying belt, and the control system collects and analyzes signals fed back by the sensors 9. The automatic electronic inspection machine and the subsequent packaging process can feed back the faults in time, and the faults are discovered by operators and processed in time, so that the orderly operation of the device is ensured.
Claims (2)
1. An apparatus for ensuring a consistent upward facing condition during condom testing, comprising: the device comprises a negative pressure sucker, a downward pressing action executing element, a rotating action executing element, a condom conveying track, a material sensor and a control system; the device is arranged between the full-automatic electronic inspection machine and the subsequent product packaging process; wherein:
the two negative pressure suckers are respectively arranged above the detection mould of the full-automatic electronic inspection machine and one end of the condom conveying track, and the two negative pressure suckers are fixed in a horizontal 180-degree mode; the negative pressure sucker is used for adsorbing the condom from the detection mould and then placing the condom on the condom conveying track;
the vacuum negative pressure adsorption environment of the negative pressure sucker is provided by a negative pressure generator; the negative pressure generator is internally provided with an inductor which is used for inducing whether the negative pressure sucker sucks the condom or not;
the pressing action executing element is of a lever structure and is arranged above the two negative pressure suckers, and the two negative pressure suckers are arranged below two ends of the lever in a positive and opposite mode and used for pressing the negative pressure suckers;
the rotary action executing element is arranged in the middle of the pressing action executing element lever and is used for controlling the pressing action executing element to rotate for 180 degrees and controlling the negative pressure sucker to transfer the condom product from the detection die end to one end of the condom conveying track;
the negative pressure sucking disc and the two action executing elements are used for transferring the condoms qualified by detection to a condom conveying track, and the negative pressure generator generates negative pressure in the negative pressure sucking disc to suck the condoms with the upward front faces, so that the state of the condoms is not changed, the products are always kept in the upward front faces, and the consistency of the directions of the condoms is ensured;
the condom conveying track is fixed on the ground; one end of the track is arranged below a negative pressure sucker and is vertically spaced from the negative pressure sucker by 1-8 cm, and the other end of the track is connected with a subsequent packaging procedure which mainly comprises the steps of adding lubricating oil to a condom and packaging the condom; a condom clamping groove is arranged in the track and is used for ensuring that the condom is not disorderly in track and stacked due to excessive products in the forward transportation process, so that the advancing state of the products is changed;
the material sensors are respectively arranged at the head end and the tail end of the condom conveying track, namely one side close to the vacuum chuck and one side close to a subsequent lubricant applying device, so that the efficiency matching of the full-automatic electronic inspection machine and the lubricant applying device in the subsequent process is ensured;
the control system is used for controlling the work of the device; the method comprises the following steps: controlling the vacuum chuck to place the condoms into the condom conveying track one by one, and pushing the products forward one by one according to the program; if the front-end automatic electronic inspection machine fails and the tail-end material sensor does not sense the product, feeding a signal back to the control system, comparing the signal by the control system according to the feedback signal, immediately stopping a subsequent packaging process and sending alarm information; similarly, if the lubricating oil feeding device fails, the front-end material sensor does not sense the product for a long time, the signal is also fed back to the control system, and the control system compares the signal according to the feedback signal and immediately stops the production of the automatic electronic inspection machine.
2. The device for ensuring the consistent upward frontal state during condom inspection according to claim 1, wherein the sucker rod of the vacuum sucker is provided with a vacuum sucker limiting device for preventing the product from being damaged during the process of pressing down the vacuum sucker.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202120370748.6U CN215046553U (en) | 2021-02-12 | 2021-02-12 | Device for ensuring consistent upward positive state in condom detection process |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202120370748.6U CN215046553U (en) | 2021-02-12 | 2021-02-12 | Device for ensuring consistent upward positive state in condom detection process |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN215046553U true CN215046553U (en) | 2021-12-07 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202120370748.6U Withdrawn - After Issue CN215046553U (en) | 2021-02-12 | 2021-02-12 | Device for ensuring consistent upward positive state in condom detection process |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN215046553U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112830203A (en) * | 2021-02-12 | 2021-05-25 | 上海名流卫生用品股份有限公司 | Device for ensuring consistent upward positive state in condom detection process |
-
2021
- 2021-02-12 CN CN202120370748.6U patent/CN215046553U/en not_active Withdrawn - After Issue
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112830203A (en) * | 2021-02-12 | 2021-05-25 | 上海名流卫生用品股份有限公司 | Device for ensuring consistent upward positive state in condom detection process |
| CN112830203B (en) * | 2021-02-12 | 2024-05-14 | 上海名流卫生用品股份有限公司 | Device for ensuring consistent upward front state in condom detection process |
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| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| AV01 | Patent right actively abandoned |
Granted publication date: 20211207 Effective date of abandoning: 20240514 |
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| AV01 | Patent right actively abandoned |
Granted publication date: 20211207 Effective date of abandoning: 20240514 |
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| AV01 | Patent right actively abandoned | ||
| AV01 | Patent right actively abandoned |